Drilling device for ball valve machining

By integrating drilling, impurity removal, and grinding functions into a ball valve machining drilling device, the problem of the single function of existing devices has been solved, and efficient and precise ball valve machining has been achieved.

CN223848590UActive Publication Date: 2026-01-30WEIYUAN COUNTY LONGJUN MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202520342964.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-01-30
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing drilling equipment for ball valve processing has limited functionality and requires frequent equipment changes for impurity cleaning and grinding, resulting in complex operation, low efficiency, and inconsistent quality.

Method used

A drilling device integrating drilling, impurity cleaning, and grinding was designed. The device achieves an automated process of drilling, impurity cleaning, and grinding through the coordinated action of multiple components, including a fixing component, a telescopic component, and a driving component. The device utilizes the elastic potential energy of springs to enable rapid rod replacement and operation.

Benefits of technology

It improved processing efficiency, ensured the consistency and precision of processing quality, simplified the operation process, and reduced errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of ball valve machining, and particularly relates to a drilling device for ball valve machining, which comprises a bottom plate, a connecting plate arranged at the top of the bottom plate, a top plate arranged on one side of the connecting plate, a fixing assembly arranged at the top of the bottom plate and used for fixing a workpiece, a first telescopic assembly arranged on the top plate, and a circular protective shell arranged on the first telescopic assembly. A driving assembly is arranged in the circular protective shell, a cross-shaped connecting block is arranged on the driving assembly, a second telescopic assembly is arranged on a connecting plate, a movable plate is arranged on the second telescopic assembly, three sets of movable holes are formed in the movable plate, and a punching rod, an impurity cleaning rod and a grinding rod are arranged in the three sets of movable holes correspondingly; the top of the punching rod, the top of the impurity cleaning rod and the top of the polishing rod are each provided with a connecting disc, each connecting disc is provided with a cross-shaped groove matched with the cross-shaped connecting block, and the punching rod, the impurity cleaning rod and the polishing rod are each sleeved with a spring. According to the device, punching, impurity cleaning and grinding can be integrated, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of ball valve processing technology, specifically relating to a drilling device for ball valve processing. Background Technology

[0002] In the manufacturing of ball valves, drilling is a crucial process. However, existing drilling equipment for ball valve manufacturing has revealed many significant defects and shortcomings in practical applications.

[0003] In terms of functionality, many existing devices only have a single drilling function. After drilling is completed, if it is necessary to clean impurities inside the hole or polish the surface, the equipment must be changed or additional tools must be used. This not only increases the complexity and time cost of operation, but may also introduce errors due to frequent changes in operation, reducing processing efficiency and product quality consistency.

[0004] To address this, we propose a drilling device for ball valve processing that integrates drilling, impurity removal, and grinding, thereby improving work efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a drilling device for ball valve processing, which integrates drilling, impurity removal and grinding, thereby improving work efficiency.

[0006] The specific technical solution adopted in this utility model is as follows:

[0007] A drilling device for ball valve processing includes a base plate, a connecting plate on the top of the base plate, a top plate on one side of the connecting plate, a fixing component for fixing the workpiece on the top of the base plate, a first telescopic component on the top plate, a circular protective shell on the first telescopic component, a driving component inside the circular protective shell, a cross-shaped connecting block on the driving component, a second telescopic component on the connecting plate, a movable plate on the second telescopic component, and three sets of movable holes on the movable plate. A drilling rod, a cleaning rod, and a grinding rod are respectively installed inside the three sets of movable holes. A connecting plate is installed at the top of each of the drilling rod, the cleaning rod, and the grinding rod. A cross groove matching the cross-shaped connecting block is formed on the connecting plate. A spring is fitted onto each of the drilling rod, the cleaning rod, and the grinding rod, and the spring is located between the connecting plate and the movable plate.

[0008] Furthermore, the fixing assembly includes two symmetrical plates disposed on the top of the base plate, each of the symmetrical plates being provided with a third electric telescopic rod, and the telescopic end of the third electric telescopic rod being fitted with a fixing ring.

[0009] Furthermore, the fixing ring is provided with an anti-slip surface.

[0010] Further, the first telescopic assembly comprises a first electric telescopic rod arranged on the top plate, and a supporting disc is arranged at the telescopic end of the first electric telescopic rod, and the supporting disc is connected with the driving assembly through a connecting rod.

[0011] Further, the second telescopic assembly comprises a second electric telescopic rod fixedly arranged on the connecting plate, and a fixed plate is arranged at the telescopic end of the second electric telescopic rod, and one side of the fixed plate is connected with the movable plate.

[0012] Further, the driving assembly comprises a large gear and eight small gears which are rotationally arranged at the central position inside the circular protective shell, the large gear is engaged with the eight small gears, and a fixed rod is arranged at the bottom of each small gear, the bottom of the fixed rod penetrates out of the circular protective shell and is connected with the cross connecting block, and a motor connected with the circular protective shell is arranged on the large gear.

[0013] The technical effects of the utility model are as follows:

[0014] First, the ball valve workpiece to be processed is placed steadily on the base plate, and the fixed assembly is used to apply fastening force to the ball valve workpiece from different directions and angles to firmly fix it, so that any displacement or shaking of the workpiece in the subsequent machining process can be avoided to the greatest extent, thereby ensuring the precision and quality of machining, then, the first telescopic assembly is started, and the first telescopic assembly starts to stretch and push the circular protective shell to move downward along the vertical direction. The driving assembly located in the circular protective shell starts to operate, drives the cross connecting block to rotate at a constant speed, and when drilling operation is needed, the cross connecting block is accurately clamped with the cross groove on the top connecting disc of the punching rod through precise control. Under the continuous driving of the driving assembly, the rotary motion of the cross connecting block is transmitted to the punching rod, so that the punching rod starts to rotate at a high speed. At the same time, the second telescopic assembly is started and pushes the movable plate to move downward, and the movement of the movable plate extrudes the spring sleeved on the punching rod, so that the spring is in a compressed state. Under the joint action of rotation and downward pressure, the punching rod gradually contacts and penetrates the ball valve workpiece, and accurate drilling operation is realized, after drilling is completed, the first telescopic assembly is retracted, and the circular protective shell is lifted, so that the cross connecting block is separated from the connecting disc at the top of the punching rod. At this time, due to the elastic potential energy accumulated by the spring being compressed before, the spring rebounds rapidly and pushes the connecting disc, so that the punching rod returns to the initial position, next, the second telescopic assembly is started again, and the movable plate is pushed to move horizontally. The movement of the movable plate drives the punching rod, the impurity cleaning rod and the polishing rod to move together until the impurity cleaning rod is accurately located below the cross connecting block. Then, the first telescopic assembly is stretched again, and the cross connecting block is lowered and inserted into the cross groove of the top connecting disc of the impurity cleaning rod. Under the action of the driving assembly, the impurity cleaning rod starts to rotate, and the second telescopic assembly continues to push the movable plate, so that the impurity cleaning rod moves downward and extrudes the spring. Under the joint action of rotation and downward pressure, the impurity cleaning rod penetrates into the hole just drilled, and effectively cleans and removes the impurities generated in the drilling process, after the impurity cleaning work is completed, the first telescopic assembly is retracted again, the circular protective shell is lifted, the cross connecting block is separated from the connecting disc at the top of the impurity cleaning rod, and the spring rebounds to reset the impurity cleaning rod. Then, the second telescopic assembly is started to drive the movable plate to move, so that the polishing rod moves below the cross connecting block, and the first telescopic assembly drives the cross connecting block to be inserted into the cross groove at the top of the polishing rod. The driving assembly drives the polishing rod to rotate, and the second telescopic assembly pushes the movable plate to move downward and extrude the spring, and the polishing rod polishes the inner wall of the hole after drilling in detail to improve the flatness and smoothness of the inner wall of the hole. In the whole working process, through the accurate coordinated action of each assembly, the drilling, impurity cleaning and polishing operations of the ball valve workpiece are completed in turn, which not only improves the machining efficiency, but also ensures the machining quality. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is the overall structure schematic diagram of the utility model;

[0016] Figure 2 is the structural schematic diagram of the movable plate of the utility model;

[0017] Figure 3 is the structural schematic diagram of the driving assembly of the utility model;

[0018] Figure 4 is the structural schematic diagram of the punching rod, the impurity cleaning rod and the polishing rod of the utility model.

[0019] In the drawings, the component list represented by each reference numeral is as follows:

[0020] 1, bottom plate; 2, connecting plate; 3, top plate; 4, circular protective shell; 5, cross connecting block; 6, movable plate; 7, punching rod; 8, impurity cleaning rod; 9, polishing rod; 10, connecting disc; 11, cross slot; 12, spring; 13, third electric telescopic rod; 14, fixing ring; 15, first electric telescopic rod; 16, supporting disc; 17, second electric telescopic rod; 18, large gear; 19, small gear; 20, fixed rod; 21, motor. DETAILED DESCRIPTION

[0021] In order to make the purpose and advantages of the utility more clear and explicit, the utility is specifically described below in combination with embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the utility, and does not strictly limit the protection scope of the utility specifically requested.

[0022] As Figures 1-4 shown, the technical scheme adopted by the utility is specifically as follows: a drilling device for ball valve machining, comprising a bottom plate 1, the top of the bottom plate 1 is provided with a connecting plate 2, one side of the connecting plate 2 is provided with a top plate 3, the top of the bottom plate 1 is provided with a fixing assembly for fixing a workpiece, the top plate 3 is provided with a first telescopic assembly, the first telescopic assembly is provided with a circular protective shell 4, the inside of the circular protective shell 4 is provided with a driving assembly, the driving assembly is provided with a cross connecting block 5, the connecting plate 2 is provided with a second telescopic assembly, the second telescopic assembly is provided with a movable plate 6, three groups of movable holes are formed in the movable plate 6, a punching rod 7, an impurity cleaning rod 8 and a polishing rod 9 are respectively arranged in the three groups of movable holes, the top of the punching rod 7, the impurity cleaning rod 8 and the polishing rod 9 is provided with a connecting disc 10, the connecting disc 10 is provided with a cross slot 11 matched with the cross connecting block 5, and the punching rod 7, the impurity cleaning rod 8 and the polishing rod 9 are all provided with a spring 12, and the spring 12 is located between the connecting disc 10 and the movable plate 6.

[0023] The fixed assembly comprises two symmetrical plates arranged on the top of the bottom plate 1, and each symmetrical plate is provided with a third electric telescopic rod 13, and the telescopic end of the third electric telescopic rod 13 is provided with a fixed ring 14, and the fixed ring 14 is moved by the third electric telescopic rod 13, so as to fix the workpiece.

[0024] The fixed ring 14 is provided with an anti-skid surface, which can prevent falling.

[0025] Meanwhile, the first telescopic assembly comprises a first electric telescopic rod 15 arranged on the top plate 3, and the telescopic end of the first electric telescopic rod 15 is provided with a supporting disc 16, and the supporting disc 16 is connected with the driving assembly through a connecting rod, and the connecting rod drives the driving assembly to move up and down by driving the supporting disc 16 through the first electric telescopic rod 15.

[0026] Further, the second telescopic assembly comprises a second electric telescopic rod 17 fixedly arranged on the connecting plate 2, and the telescopic end of the second electric telescopic rod 17 is provided with a fixed plate, and one side of the fixed plate is connected with the movable plate 6, and the movable plate 6 is moved by driving the fixed plate through the second electric telescopic rod 17, so as to realize the punching, impurity cleaning and polishing work.

[0027] The driving assembly comprises a large gear 18 rotationally arranged at the central position inside the circular protective shell 4 and eight small gears 19, the large gear 18 is engaged with the eight small gears 19, and each small gear 19 is provided with a fixed rod 20 at the bottom, the fixed rod 20 penetrates out of the circular protective shell 4 at the bottom and is connected with the cross connecting block 5, the large gear 18 is provided with a motor 21 connected with the circular protective shell 4, the large gear 18 is rotated by the motor 21, the eight small gears 19 are rotated by the large gear 18, so as to rotate the punching rod 7, the impurity cleaning rod 8 and the polishing rod 9.

[0028] The utility model discloses a ball valve machining device, which comprises a base plate, a circular protective shell, a drive assembly, a cross connecting block, a punch rod, a spring, a movable plate, a second telescopic assembly, a foreign matter cleaning rod and a polishing rod. The utility model discloses a ball valve machining device, which comprises a base plate, a circular protective shell, a drive assembly, a cross connecting block, a punch rod, a spring, a movable plate, a second telescopic assembly, a foreign matter cleaning rod and a polishing rod.The driving assembly drives the polishing rod 9 to rotate, and the second telescopic assembly pushes the movable plate 6 to move the polishing rod 9 downward to extrude the spring 12, the polishing rod 9 finely polishes the inner wall of the hole after drilling to improve the flatness and smoothness of the inner wall of the hole, and through the accurate coordinated action between the components, the drilling, impurity cleaning and polishing operations of the ball valve workpiece are sequentially completed, the machining efficiency is improved, and the machining quality is ensured.

[0029] The above only describes the preferred embodiments of the utility model, and it should be pointed out that for ordinary skilled persons in the technical field, a number of improvements and refinements can be made without departing from the principle of the utility model, and these improvements and refinements should also be regarded as the protection scope of the utility model. The structures, devices and operation methods not specifically described and explained in the utility model are implemented according to conventional means in the field without special description and limitation.

Claims

1. A drilling device for ball valve machining, comprising a base plate (1), characterized in that: The bottom plate (1) top is provided with a connecting plate (2), one side of the connecting plate (2) is provided with a top plate (3), the top of the bottom plate (1) is provided with a fixing assembly for fixing the workpiece, the top plate (3) is provided with a first telescopic assembly, the first telescopic assembly is provided with a circular protective shell (4), the circular protective shell (4) is provided with a driving assembly inside, the driving assembly is provided with a cross connecting block (5), the connecting plate (2) is provided with a second telescopic assembly, the second telescopic assembly is provided with a movable plate (6), the movable plate (6) is provided with three groups of movable holes, three groups of the movable holes are respectively provided with a punching rod (7), an impurity cleaning rod (8) and a polishing rod (9), the top of the punching rod (7), the impurity cleaning rod (8) and the polishing rod (9) is provided with a connecting disc (10), the connecting disc (10) is provided with a cross groove (11) matched with the cross connecting block (5), and the punching rod (7), the impurity cleaning rod (8) and the polishing rod (9) are all provided with a spring (12), and the spring (12) is located between the connecting disc (10) and the movable plate (6).

2. A ball valve machining drilling device according to claim 1, characterized in that: The fixing assembly comprises two symmetrical plates arranged on the top of the bottom plate (1), and each symmetrical plate is provided with a third electric telescopic rod (13).

3. A ball valve machining drilling device according to claim 2, characterized in that: The fixing ring (14) is provided with an anti-skid surface.

4. The ball valve machining drilling device according to claim 1, characterized in that: The first telescopic assembly comprises a first electric telescopic rod (15) arranged on the top plate (3), and the first electric telescopic rod (15) is provided with a supporting disc (16) at the telescopic end.

5. The ball valve machining drilling device according to claim 1, characterized in that: The second telescopic assembly comprises a second electric telescopic rod (17) fixedly arranged on the connecting plate (2), and the second electric telescopic rod (17) is provided with a fixed plate at the telescopic end.

6. The ball valve machining drilling device according to claim 1, characterized in that: The driving assembly comprises a large gear (18) and eight small gears (19) rotatably arranged at the center position inside the circular protective shell (4), the large gear (18) is engaged with the eight small gears (19), and each small gear (19) is provided with a fixed rod (20) at the bottom, the fixed rod (20) penetrates out of the circular protective shell (4) and is connected with the cross connecting block (5), and the large gear (18) is provided with a motor (21) connected with the circular protective shell (4).