Inspection platform for aluminum material

Abstract

The utility model relates to an aluminum material inspection platform, and relates to the field of aluminum material inspection devices, and the aluminum material inspection platform comprises a conveyor belt, a placement platform, a lifting mechanism, a mounting frame connected with the lifting mechanism, and a conveying mechanism and an inspection mechanism which are arranged on the mounting frame; the conveying mechanism comprises a plurality of conveying rollers arranged on the mounting frame and a driving assembly used for driving the conveying rollers to rotate, the conveying rollers are rotationally connected with the mounting frame and used for conveying aluminum materials, and the lifting mechanism is used for driving the mounting frame and the conveying mechanism to ascend and descend. The placing platform comprises a plurality of supporting frames and a plurality of placing plates arranged on the supporting frames, gaps are formed between the adjacent supporting frames and placing plates, and the gaps are used for allowing the conveying rollers to penetrate through. The aluminum material inspection efficiency is improved, and the labor intensity of workers is reduced.

Description

TECHNICAL FIELD

[0001] The application relates to the field of aluminum material inspection devices, in particular to an aluminum material inspection platform. BACKGROUND

[0002] In the aluminum material processing industry, quality control of aluminum materials is crucial, especially for large industrial aluminum profiles, the dimensional accuracy and geometric tolerance of which directly affect the final performance of the product. Among them, the torsion degree, as one of the important indicators for measuring the quality of aluminum profiles, needs to be strictly detected in the production process. In the traditional aluminum profile production and detection process, in order to ensure that the product quality meets the standard, a series of procedures from production to detection are usually completed by relying on specific equipment and operation process.

[0003] At present, the main way for detecting the torsion degree of aluminum profiles is to manually carry the aluminum profiles to a special detection platform, and then use a traditional tool such as a caliper to measure the gap size point by point to determine the degree of torsion. In addition, there is also a way of assisting the carrying by means of a forklift or other lifting devices. However, the above methods all have the problems of complicated operation and low efficiency, and the placing process before and after the inspection also makes the labor intensity of the workers larger and the efficiency lower. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the above technical problems, the application provides an aluminum material inspection platform.

[0005] The aluminum material inspection platform provided by the application adopts the following technical scheme:

[0006] The aluminum material inspection platform comprises a conveying belt, a placing platform, a lifting mechanism, a mounting frame connected with the lifting mechanism, a conveying mechanism arranged on the mounting frame, and an inspection mechanism; the conveying mechanism comprises a plurality of conveying rollers arranged on the mounting frame and a driving assembly for driving the conveying rollers to rotate, the conveying rollers are rotationally connected with the mounting frame, the conveying rollers are used for conveying aluminum materials, the lifting mechanism is used for driving the mounting frame and the conveying mechanism to lift, the placing platform comprises a plurality of supporting frames and a plurality of placing plates arranged on the supporting frames, gaps are arranged between adjacent supporting frames and placing plates, and the gaps are used for the conveying rollers to pass through.

[0007] By adopting the above technical scheme, the aluminum material preliminarily processed is conveyed to above the mounting frame by the conveying belt, the driving assembly drives the conveying roller on the mounting frame to rotate, the conveying roller drives the aluminum material to move to the inspection position, after the aluminum material reaches the inspection position, the lifting mechanism drives the mounting frame, the conveying roller and the aluminum material placed above the conveying roller to descend, the conveying roller descends below the placement plate through the gap, so that the aluminum material on the conveying roller is placed on the placement plate, the inspection mechanism inspects the aluminum material on the placement plate, after the inspection is completed, the lifting mechanism drives the mounting frame and the conveying roller to ascend, and then the driving assembly drives the conveying roller to convey the aluminum material to the subsequent processing position, the whole process does not need manual carrying or placing of the aluminum material, thereby reducing the labor intensity of the workers and improving the inspection efficiency of the aluminum material.

[0008] Preferably, the driving assembly comprises a driving motor arranged on the mounting frame, a belt pulley fixedly connected with a transmission shaft of the driving motor, a transmission belt in transmission connection with the belt pulley, a plurality of guide wheels arranged on the mounting frame and a tensioning wheel arranged on the mounting frame, the guide wheels are used for guiding the transmission belt, the transmission belt is in transmission connection with the conveying roller, and the tensioning wheel is arranged at an end of the mounting frame away from the driving motor and is used for tensioning the transmission belt.

[0009] By adopting the above technical scheme, the driving motor drives the belt pulley to rotate, the belt pulley provides power for the conveying roller through the transmission belt, automatic transmission of the aluminum material is realized, the need for manual carrying is reduced, and the labor intensity and labor cost are reduced. The cooperation of the belt pulley and the transmission belt can uniformly transmit the driving force to each conveying roller, and the stable transmission of the aluminum material is ensured. The design of the guide wheel effectively guides the running track of the transmission belt, avoids deviation or slipping phenomenon in the transmission process, and improves the system stability. The tensioning wheel is arranged at an end away from the driving motor, the tightness of the transmission belt can be adjusted, the transmission efficiency and reliability are further ensured, and the working performance of the whole inspection platform is improved.

[0010] Preferably, the guide wheel is arranged in the gap between adjacent conveying rollers, and an axis height of the guide wheel is lower than an axis height of the conveying roller.

[0011] By adopting the above technical scheme, the guide wheel is arranged in the gap between adjacent conveying rollers, and the axis height of the guide wheel is lower than the axis height of the conveying roller, so that the contact area of the transmission belt and the conveying roller is increased, the stability of the transmission belt and the conveying roller in transmission connection is improved, the working stability of the conveying roller in conveying the aluminum material is improved, and the transmission belt runs more stably and reliably when transmitting power. This design not only improves the overall stability of the conveying mechanism, but also further improves the transmission accuracy of the aluminum material in the inspection process, thereby providing more reliable guarantee for the subsequent inspection work.

[0012] Preferably, a plurality of supporting rollers are rotatably connected to the mounting frame, and the supporting rollers are arranged between adjacent conveying rollers.

[0013] By adopting the above technical scheme, the arrangement of the supporting rollers can effectively reduce the friction between the aluminum material and the mounting frame, ensure smoother conveying of the aluminum material, reduce energy consumption, and improve work efficiency. Arranging the supporting rollers between adjacent conveying rollers further optimizes the space utilization, enhances the structural stability, avoids the deviation or jamming of the aluminum material during transmission, and thus improves the inspection accuracy and reliability.

[0014] Preferably, the lifting mechanism comprises a plurality of hydraulic cylinders connected to the mounting frame.

[0015] By adopting the above technical scheme, using the hydraulic cylinders as the lifting power source can accurately control the height adjustment of the mounting frame, ensure that the aluminum material can be smoothly detected at different heights, and improve the work stability of the entire inspection platform.

[0016] Preferably, the lifting mechanism further comprises a connecting base for connecting adjacent hydraulic cylinders.

[0017] By adopting the above technical scheme, the arrangement of the connecting base can effectively enhance the connection stability between the plurality of hydraulic cylinders, avoid the inclination of the overall structure caused by uneven force on a single hydraulic cylinder during lifting, and thus improve the work reliability of the entire inspection platform. Integrating adjacent hydraulic cylinders through the connecting base simplifies the assembly process of the lifting mechanism, reduces the maintenance difficulty, and improves the equipment operation efficiency.

[0018] Preferably, the inspection mechanism comprises a mounting bracket and a far-infrared detection probe arranged on the mounting bracket.

[0019] By adopting the above technical scheme, the mounting bracket and the far-infrared detection probe are used to realize accurate detection of the torsion degree of the aluminum material. The far-infrared detection probe replaces the traditional manual caliper detection method, can significantly reduce the influence of human factors on the detection results, improve the accuracy and reliability of the detection data, and thus improve the quality control level of the entire inspection process.

[0020] Preferably, the bottom of the mounting frame is provided with a plurality of reinforcing rods.

[0021] By adopting the above technical scheme, the arrangement of the plurality of reinforcing rods at the bottom of the mounting frame can significantly improve the overall structural strength of the mounting frame and effectively prevent deformation when bearing heavy objects. This design ensures the stability of the conveying mechanism and the lifting mechanism during long-time operation, thereby prolonging the service life of the equipment and ensuring the reliability of the aluminum material conveying and inspection process.

[0022] In summary, the application has the following beneficial technical effects:

[0023] By setting the lifting mechanism and the conveying mechanism, automatic transmission and lifting of the aluminum material are realized, the labor intensity of manual carrying is significantly reduced, the detection efficiency is improved, and the problem of high labor consumption in the traditional method is solved.

[0024] The electronic depth measuring instrument is used to replace the traditional plug gauge for gap detection, the influence of human factors on the detection result is reduced, and the accuracy and consistency of the detection data are improved.

[0025] The design of the placement platform combined with the layout of the conveying rollers enables the aluminum material to be orderly placed before and after detection, avoids the inconvenience caused by chaotic stacking, and further optimizes the overall detection process. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is a structural schematic diagram of the aluminum material inspection platform provided by the embodiment of the application;

[0027] Figure 2 is Figure 1 an enlarged schematic diagram of part A in FIG. 1;

[0028] Figure 3 is Figure 1 an enlarged schematic diagram of part B in FIG. 1;

[0029] Figure 4 is a structural schematic diagram of the inspection mechanism provided by the embodiment of the application.

[0030] Marked for explanation: 1, placement platform; 11, support frame; 12, placement plate; 2, lifting mechanism; 21, hydraulic oil cylinder; 22, connecting base; 3, mounting frame; 31, reinforcing rod; 4, conveying mechanism; 41, conveying roller; 42, driving assembly; 421, driving motor; 422, pulley; 423, transmission belt; 424, guide wheel; 425, tensioning wheel; 43, supporting roller; 5, inspection mechanism; 51, mounting bracket; 52, far-infrared detection probe. DETAILED DESCRIPTION

[0031] The following will be described in detail in combination with the accompanying Figures 1-4 The application is further described in detail.

[0032] The embodiment of the application discloses an aluminum material inspection platform.

[0033] Refer to Figure 1 , Figure 2 and Figure 3The utility model provides an aluminium material inspection platform, which comprises a conveying belt (not shown in the figure), a placing platform 1, a lifting mechanism 2, a mounting frame 3 connected with the lifting mechanism 2, a conveying mechanism 4 arranged on the mounting frame 3 and an inspection mechanism 5. The conveying mechanism 4 comprises a plurality of conveying rollers 41 arranged on the mounting frame 3 and a driving assembly 42 for driving the conveying rollers 41 to rotate, both ends of the conveying rollers 41 are rotationally connected with the mounting frame 3, the conveying rollers 41 are arranged on the upper surface of the mounting frame 3, and the conveying rollers 41 are used for conveying aluminium materials. The lifting mechanism 2 is used for driving the mounting frame 3 and the conveying mechanism 4 to lift and lower. The placing platform 1 comprises a plurality of support frames 11 and a plurality of placing plates 12 fixedly arranged on the support frames 11, gaps are arranged between adjacent support frames 11 and placing plates 12, and the gaps are used for the conveying rollers 41 to pass through.

[0034] The driving assembly 42 comprises a driving motor 421 fixedly arranged on the mounting frame 3, a belt pulley 422 fixedly connected with the transmission shaft of the driving motor 421, a transmission belt 423 in transmission connection with the belt pulley 422, a plurality of guide wheels 424 arranged on the mounting frame 3 and a tensioning wheel 425 arranged on the mounting frame 3, the guide wheels 424 are used for guiding the transmission belt 423, the transmission belt 423 is in transmission connection with the conveying rollers 41, the tensioning wheel 425 is arranged at one end of the mounting frame 3 away from the driving motor 421, and the tensioning wheel 425 is used for tensioning the transmission belt 423. The tensioning wheel 425 and the guide wheel 424 are rotationally connected with the mounting frame 3.

[0035] The guide wheel 424 is arranged in the gap between adjacent conveying rollers 41, the axis height of the guide wheel 424 is lower than the axis height of the conveying roller 41, the transmission belt 423 is stably connected with the conveying roller 41, and therefore the working stability of the conveying roller 41 is improved.

[0036] A plurality of support rollers 43 are rotationally connected with the mounting frame 3, the support rollers 43 are arranged between adjacent conveying rollers 41, and the support rollers 43 can pass through the gap between adjacent placing plates 12 during lifting.

[0037] The lifting mechanism 2 comprises four hydraulic oil cylinders 21 connected with the mounting frame 3, and the four hydraulic oil cylinders 21 are arranged at four corners of the mounting frame 3.

[0038] The lifting mechanism 2 further comprises a connecting base 22, the connecting base 22 is used for connecting adjacent hydraulic oil cylinders 21, and the connecting base 22 is fixedly connected with the hydraulic oil cylinders 21.

[0039] A plurality of reinforcing rods 31 are fixedly arranged at the bottom of the mounting frame 3, the reinforcing rods 31 are arranged below the conveying rollers 41 and the support rollers 43, and the reinforcing rods 31 pass through the gap between adjacent placing plates 12 when the mounting frame 3 lifts and lowers.

[0040] Reference Figure 4The inspection mechanism 5 comprises a mounting bracket 51 and a far-infrared detection probe 52 fixedly arranged on the mounting bracket 51.

[0041] The implementation principle of the aluminum material inspection platform is as follows: the aluminum material after preliminary processing is conveyed to above the mounting frame 3 by the conveying belt, the driving assembly 42 drives the conveying roller 41 on the mounting frame 3 to rotate, the conveying roller 41 drives the aluminum material to move to the inspection position, after the aluminum material reaches the inspection position, the lifting mechanism 2 drives the mounting frame 3, the conveying roller 41 and the aluminum material placed above the conveying roller 41 to descend, the conveying roller 41 descends below the placement plate 12 through the gap, so that the aluminum material on the conveying roller 41 is placed on the placement plate 12, the inspection mechanism 5 inspects the aluminum material on the placement plate 12, after the inspection is completed, the lifting mechanism 2 drives the mounting frame 3 and the conveying roller 41 to ascend, then the driving assembly 42 drives the conveying roller 41 to convey the aluminum material to the subsequent processing position, the whole process does not need manual carrying or placing of the aluminum material, thereby the labor intensity of the workers is reduced and the inspection efficiency of the aluminum material is improved.

[0042] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, therefore: equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An inspection platform for aluminum materials, characterized in that: The system includes a conveyor belt, a placement platform (1), a lifting mechanism (2), a mounting frame (3) connected to the lifting mechanism (2), a conveying mechanism (4) mounted on the mounting frame (3), and an inspection mechanism (5). The conveying mechanism (4) includes multiple conveying rollers (41) mounted on the mounting frame (3) and a drive assembly (42) for driving the conveying rollers (41) to rotate. The conveying rollers (41) are rotatably connected to the mounting frame (3) and are used to convey aluminum materials. The lifting mechanism (2) is used to drive the mounting frame (3) and the conveying mechanism (4) to rise and fall. The placement platform (1) includes multiple support frames (11) and multiple placement plates (12) mounted on the support frames (11). There is a gap between adjacent support frames (11) and placement plates (12) for the conveying rollers (41) to pass through.

2. The aluminum material inspection platform according to claim 1, characterized in that: The drive assembly (42) includes a drive motor (421) mounted on the mounting frame (3), a pulley (422) fixedly connected to the drive shaft of the drive motor (421), a drive belt (423) driven by the pulley (422), a plurality of guide wheels (424) mounted on the mounting frame (3), and a tension wheel (425) mounted on the mounting frame (3). The guide wheels (424) are used to guide the drive belt (423), the drive belt (423) is driven by the conveyor roller (41), and the tension wheel (425) is located at one end of the mounting frame (3) away from the drive motor (421) and is used to tension the drive belt (423).

3. The aluminum material inspection platform according to claim 2, characterized in that: The guide wheel (424) is disposed in the gap between adjacent conveying rollers (41), and the axial height of the guide wheel (424) is lower than the axial height of the conveying roller (41).

4. The aluminum material inspection platform according to claim 1, characterized in that: Multiple support rollers (43) are rotatably connected to the mounting frame (3), and the support rollers (43) are arranged between adjacent conveying rollers (41).

5. The aluminum material inspection platform according to claim 1, characterized in that: The lifting mechanism (2) includes a plurality of hydraulic cylinders (21) connected to the mounting frame (3).

6. The aluminum material inspection platform according to claim 5, characterized in that: The lifting mechanism (2) also includes a connecting base (22) for connecting adjacent hydraulic cylinders (21).

7. The aluminum material inspection platform according to claim 1, characterized in that: The inspection mechanism (5) includes a mounting bracket (51) and a far-infrared detection probe (52) mounted on the mounting bracket (51).

8. The aluminum material inspection platform according to claim 1, characterized in that: The bottom of the mounting frame (3) is provided with multiple reinforcing rods (31).

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