Diode counting device
By adjusting the counter height and moving the storage slot with a linear motor, the problem of inaccurate counting caused by excessive spacing between the inductive switch and the diode was solved, achieving stability and accuracy in diode counting and avoiding diode damage.
Patent Information
- Application Number
- CN202520624474.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-03
AI Technical Summary
In existing diode counting devices, the excessive distance between the inductive switch and the diode leads to inaccurate counting and large errors. In particular, when the diode is small, the counter is prone to false triggering or missed triggering.
The height of the counter is adjusted by the adjustment mechanism to shorten the distance between the inductive switch and the conveyor belt, and a linear motor is used to drive the collection trough to move, ensuring that the diodes are evenly distributed in the collection trough and avoiding stacking and squeezing.
It improves the accuracy and stability of counting, reduces counting errors, and protects the diode from damage.
Smart Images

Figure CN223956091U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to diode production equipment technical field especially, relates to a diode counting device. BACKGROUND
[0002] The diode counting device is a device for counting multiple diodes, and is also a device for accurately counting the number of diodes in an automated production or packaging process. The design combines mechanical structure and electronic sensing technology and is widely used in electronic component manufacturing, warehousing logistics and other fields.
[0003] The existing light-shielded photoelectric sensing counter in the diode counting device will block the infrared light emitted by the infrared light-emitting tube when the object passes through the counter, causing the light signal received by the photoelectric receiving tube to change. The photoelectric receiving tube converts this changing signal into an electrical signal, usually a voltage or current change. After amplification and processing, the electrical signal forms a counting pulse. The counting pulse is recorded and displayed by the counting logic circuit, thereby realizing the counting of the object.
[0004] Due to the different sizes of the objects to be counted in actual work, when the volume of the diode to be counted is small, the distance between the inductive switch of the counter and the diode is too large, and when the object to be counted is far away from the inductive switch of the counter, it may not be counted, thereby causing counting errors and reducing the accuracy of counting, and increasing the probability of false triggering and missing triggering of the counter. To solve the above problems, we propose a diode counting device. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the problem of inaccurate counting caused by the excessive distance between the inductive switch of the counter and the diode in the prior art diode counting device, and proposes a diode counting device.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A diode counting device, comprising a base, a counter is arranged on the upper end of the base, the counter is a light-shielded photoelectric sensing counter, a connecting seat is fixed on one side of the counter, an adjusting mechanism is installed on the base, the adjusting mechanism is connected with the connecting seat and is used for adjusting the height of the counter.
[0008] Two interval arranged belt rollers are rotatably installed on the base, a conveying belt is installed between the two belt rollers, a plurality of equidistantly distributed segmentation lines are arranged on the surface of the conveying belt, the inductive switch of the counter is arranged towards the conveying belt, a servo motor is fixedly installed on the base, and the output shaft of the servo motor is fixedly connected with one side of the belt roller.
[0009] The guide flow inclined block is fixedly installed on the base, and the base is provided with a receiving groove below the guide flow inclined block.
[0010] Preferably, a buffer cotton pad layer is placed at the bottom of the receiving groove.
[0011] Preferably, the adjusting mechanism comprises a guide frame, the guide frame is arranged in a U shape, the guide frame is fixedly installed on the base and the upper end penetrates through a connecting seat, the connecting seat is movable up and down along the guide frame, a horizontal plate is fixedly installed in the guide frame, a screw rod is rotatably installed on the horizontal plate, the upper end of the screw rod is rotatably installed on the guide frame, the screw rod penetrates through the connecting seat and is threadedly connected with the connecting seat.
[0012] Preferably, a rotating disc is rotatably installed on the horizontal plate, the rotating shaft of the rotating disc is connected with the screw rod and is used to drive the screw rod to rotate.
[0013] Preferably, a groove is formed in the base, a linear motor is installed in the groove, the moving seat in the linear motor is in contact with the bottom of the receiving groove, the receiving groove is supported on the moving seat of the linear motor, and an anti-skid pattern is arranged on the surface of the moving seat of the linear motor.
[0014] Preferably, limit plates are arranged on both sides of the receiving groove, and the limit plates are fixedly installed on the base.
[0015] Preferably, the surface of the guide flow inclined block is polished.
[0016] Compared with the prior art, the diode counting device has the following beneficial effects:
[0017] 1. The height of the connecting seat and the counter is adjusted by rotating the rotating disc, so that the distance between the inductive switch in the counter and the conveying belt is adjusted. When the volume of the diode to be counted is small, the inductive switch of the counter is close to the conveying belt, the distance between the diode and the inductive switch is shortened, the problem that the counting work is not normal due to the large distance between the diode and the inductive switch is avoided, and the stability and accuracy of the counting device are improved.
[0018] 2. The receiving groove is moved to one side by the linear motor, the diodes can fall at different positions in the receiving groove, the diodes are more evenly distributed in the receiving groove, and the stacking, extrusion or impact between the diodes is avoided. The receiving groove is limited by the limit plates on both sides during movement, and the receiving groove will not deviate to the side during movement. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 The diode counting device is shown in the structure diagram Figure 1 ;
[0020] Figure 2 The structure diagram of the diode counting device is provided in the utility model Figure 2 ;
[0021] Figure 3 The partial structure amplification schematic view of the storage groove of the diode counting device is provided in the utility model
[0022] Figure 4 The explosion schematic view of the storage groove and the linear motor of the diode counting device is provided in the utility model.
[0023] In the drawing: 1, base; 2, counter; 3, connecting seat; 4, belt roller; 5, conveying belt; 6, division line; 7, flow guide inclined block; 8, storage groove; 9, buffer cotton pad layer; 10, guide frame; 11, horizontal plate; 12, screw rod; 13, rotating disc; 14, groove; 15, linear motor; 16, limiting plate; 17, servo motor. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Embodiment one
[0026] With reference to Figures 1-4 A diode counting device, comprising a base 1, the upper end of the base 1 is provided with a counter 2, the counter 2 is a light-shielded photoelectric induction counter, one side of the counter 2 is fixedly provided with a connecting seat 3, the base 1 is provided with an adjusting mechanism, the adjusting mechanism is connected with the connecting seat 3 and is used for adjusting the height of the counter 2. The base 1 is rotatably provided with two interval arranged belt rollers 4, the conveying belt 5 is installed between the two belt rollers 4, the conveying belt 5 is provided with a plurality of equidistantly distributed division lines 6 on the surface, the induction switch of the counter 2 is arranged towards the conveying belt 5, the base 1 is fixedly provided with a servo motor 17, the output shaft of the servo motor 17 is fixedly connected with the belt roller 4 on one side.
[0027] The adjusting mechanism comprises a guide frame 10, the guide frame 10 is arranged in a U shape, the guide frame 10 is fixedly installed on the machine base 1 and the upper end penetrates through the connecting seat 3, the connecting seat 3 is movable up and down along the guide frame 10, a horizontal plate 11 is fixedly installed in the guide frame 10, a screw rod 12 is rotatably installed on the horizontal plate 11, the upper end of the screw rod 12 is rotatably installed on the guide frame 10, the screw rod 12 penetrates through the connecting seat 3 and is threadedly connected with the connecting seat 3. A rotating disc 13 is rotatably installed on the horizontal plate 11, the rotating shaft of the rotating disc 13 is connected with the screw rod 12 and is used for driving the screw rod 12 to rotate.
[0028] By placing the diodes to be counted on the conveying belt 5 and between two adjacent division lines 6, the diodes on the conveying belt 5 can be intermittently conveyed by intermittently rotating the belt roller 4 on one side driven by the servo motor 17, and the diodes can be intermittently conveyed to the position directly below the inductive switch of the counter 2, so that the counter 2 can count the diodes.
[0029] The counter 2 is a light shielding photoelectric inductive counter, when the diodes pass through the counter 2 during operation, the infrared light emitted by the infrared light emitting tube is blocked, so that the light signal received by the photoelectric receiving tube changes. The photoelectric receiving tube converts the changed signal into an electric signal, usually a voltage or current change. After amplification and processing, the electric signal forms a counting pulse. The counting pulse is recorded and displayed by the counting logic circuit, thereby realizing the counting of the diodes.
[0030] By rotating the rotating disc 13 to drive the screw rod 12 to rotate, the connecting seat 3 can be moved along the direction of the guide frame 10, the height of the connecting seat 3 and the counter 2 can be adjusted, and the distance between the inductive switch of the counter 2 and the conveying belt 5 can be adjusted. When the volume of the diodes to be counted is small, the inductive switch of the counter 2 is close to the conveying belt 5, the distance between the diodes and the inductive switch is shortened, the problem that the counting work is not normal due to the large distance between the diodes and the inductive switch is avoided, and the stability and accuracy of the counting device work can be improved.
[0031] The conveying belt 5 is provided with a guide inclined block 7 at one end, the guide inclined block 7 is fixedly installed on the machine base 1, the machine base 1 is provided with a receiving groove 8, and the receiving groove 8 is located below the guide inclined block 7. The bottom of the receiving groove 8 is provided with a buffer cotton pad layer 9.
[0032] The diodes after counting are continuously conveyed by the conveying belt 5 and fall off from one end of the conveying belt 5, and then fall on the guide inclined block 7 and slide downward into the receiving groove 8. The diodes after counting are collected by the receiving groove 8, and the diodes falling into the receiving groove 8 are buffered by the buffer cotton pad layer 9.
[0033] Based on the first embodiment, the second embodiment is provided.
[0034] When the receiving groove 8 is stationary, the diodes all fall in one place in the receiving groove 8, causing the diodes to be stacked, squeezed or hit, which may cause the diodes to be damaged, referring to Figures 2-4 The base 1 is provided with a groove 14, and a linear motor 15 is installed in the groove 14. The moving seat in the linear motor 15 is in contact with the bottom of the receiving groove 8. The receiving groove 8 is supported on the moving seat of the linear motor 15. The surface of the moving seat of the linear motor 15 is provided with anti-skid lines. The receiving groove 8 is provided with a limiting plate 16 on both sides. The limiting plate 16 is fixedly installed on the base 1. The surface of the guide inclined block 7 is polished. The diodes on the guide inclined block 7 slide more smoothly.
[0035] When the receiving groove 8 is collecting, the linear motor 15 drives the moving seat to move. Through the friction between the moving seat in the linear motor 15 and the receiving groove 8, the receiving groove 8 can be moved to one side, as shown in Figure 2 The receiving groove 8 moves to one side of the guide inclined block 7, so that the diodes can fall in different positions in the receiving groove 8. The diodes are more evenly distributed in the receiving groove 8, avoiding the diodes to be stacked, squeezed or hit. The limiting plates 16 on both sides limit the two sides of the receiving groove 8. The receiving groove 8 will not deviate to the side during the movement.
[0036] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A diode counting device comprising a housing (1), characterized in that The upper end of the machine base (1) is provided with a counter (2), the counter (2) is a light shielding photoelectric induction counter, one side of the counter (2) is fixedly provided with a connecting seat (3), an adjusting mechanism is installed on the machine base (1), the adjusting mechanism is connected with the connecting seat (3) and is used for adjusting the height of the counter (2). Two interval arranged belt rollers (4) are rotatably installed on the machine base (1), a conveying belt (5) is installed between the two belt rollers (4), a plurality of equidistant distribution segmentation lines (6) are arranged on the surface of the conveying belt (5), the induction switch of the counter (2) is arranged towards the conveying belt (5), a servo motor (17) is fixedly installed on the machine base (1), the output shaft of the servo motor (17) is fixedly connected with one side of the belt roller (4). The lower end of one side of the conveying belt (5) is provided with a flow guide inclined block (7), the flow guide inclined block (7) is fixedly installed on the machine base (1), the machine base (1) is provided with a receiving groove (8), the receiving groove (8) is located below the flow guide inclined block (7).
2. A diode counting device according to claim 1, wherein The bottom of the receiving groove (8) is placed with a buffer cotton pad layer (9).
3. A diode counting device according to claim 1, wherein The adjusting mechanism comprises a guide frame (10), the guide frame (10) is arranged in a U shape, the guide frame (10) is fixedly installed on the machine base (1) and penetrates the connecting seat (3) at the upper end, the connecting seat (3) can move up and down along the guide frame (10), a horizontal plate (11) is fixedly installed in the guide frame (10), a screw rod (12) is rotatably installed on the horizontal plate (11), the upper end of the screw rod (12) is rotatably installed on the guide frame (10), the screw rod (12) penetrates the connecting seat (3) and is threadedly connected with the connecting seat (3).
4. A diode counting device according to claim 3, wherein A rotating disc (13) is rotatably installed on the horizontal plate (11), the rotating shaft of the rotating disc (13) is connected with the screw rod (12) and is used for driving the screw rod (12) to rotate.
5. A diode counting device according to claim 1, wherein A recess (14) is formed in the machine base (1), a linear motor (15) is installed in the recess (14), the moving seat in the linear motor (15) is in contact with the bottom of the receiving groove (8), the receiving groove (8) is supported on the moving seat of the linear motor (15), the surface of the moving seat of the linear motor (15) is provided with anti-skid lines.
6. A diode counting device according to claim 5, wherein Limiting plates (16) are arranged on both sides of the receiving groove (8), the limiting plates (16) are fixedly installed on the machine base (1).
7. A diode counting device according to claim 1, wherein The surface of the flow guide inclined block (7) is polished.