Supporting frame for ceramic product grouting
By designing a support frame for grouting ceramic products, using abutment components to press the mold and reset components to quickly separate the mold, the low efficiency problem caused by the complex mold fixing in the existing technology is solved, and efficient grouting and demolding are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-03
AI Technical Summary
In ceramic production, the operation of fixing molds by binding them with ropes is complicated, resulting in low grouting efficiency and difficulty in meeting the needs of mass production.
Design a support frame for grouting ceramic products, including a support platform, support legs, support plate, positioning plate and abutment component. The abutment component presses the mold, simplifying the mold fixing process, and the reset component is used to achieve rapid mold separation during demolding.
It improves grouting and demolding efficiency, reduces the risk of mold damage, simplifies the operation process, and is suitable for the efficient production of small molds such as bone china.
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Figure CN223961459U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of ceramic product processing, and in particular to a support frame for grouting ceramic products. Background Technology
[0002] In the ceramic production process, molding the green body is an essential step. The process involves injecting slurry into a molding mold and controlling factors such as time, pressure, and temperature to solidify and shape the green body before proceeding with subsequent processes.
[0003] Bone china is mostly small in size and not suitable for high-pressure molding equipment. It is generally formed using small molds. The mold consists of a sub-mold and a mother mold, with a slurry injection port at the connection point. After the slurry is injected into the mold, the sub-mold and mother mold need to be fixed. Currently, ropes are used to tie the sub-mold and mother mold in place, which is a relatively complex operation and has low efficiency for mass production. Summary of the Invention
[0004] The purpose of this application is to provide a support frame for grouting ceramic products to improve grouting efficiency.
[0005] The technical solution for a support frame for grouting ceramic products provided in this application is as follows:
[0006] A support frame for grouting ceramic products includes a support platform, support legs located at both ends of the support platform, and multiple support plates arranged along the length of the support platform.
[0007] Multiple support plates on the same side are spaced at equal intervals along the length of the support leg;
[0008] A positioning plate perpendicular to the support plate is provided at one end of the support plate;
[0009] The support plate is provided with an abutment component at one end away from the positioning plate to press the mold onto the positioning plate.
[0010] By adopting the above technical solution, when the mold is grouted, multiple sets of molds are placed side by side on the support plate, and then the abutting components are controlled to press the molds together. When all the molds are pressed together and the molds near the positioning plate abut against the positioning plate, grout is injected into the molds through the grouting holes. When the blank needs to be demolded after molding, the abutting components are controlled to move away from the molds. Through the above operation, manual binding of each set of molds is avoided, and the efficiency of grouting is improved.
[0011] Optionally, the abutment assembly includes a mounting plate mounted on the support plate, a mounting block fixedly connected to the side wall of the mounting plate away from the positioning plate, and an abutment rod with a threaded surface provided through the mounting block and the mounting plate;
[0012] The abutment rod is threadedly connected to the mounting block;
[0013] The abutment rod is rotatably connected to the mounting plate;
[0014] A handle is fixedly installed at the end of the abutment rod away from the positioning plate.
[0015] By adopting the above technical solution, when multiple sets of molds need to be pressed, the handle is turned to drive the abutment rod to rotate. Since the abutment rod is threadedly connected to the mounting block, the abutment rod will move along the length of the support plate. When the abutment rod abuts against the first set of molds, the handle is turned again until the abutment rod presses all the molds onto the positioning plate. At this time, the handle is stopped.
[0016] Optionally, an abutment plate is rotatably connected to one end of the abutment rod near the positioning plate, and the longitudinal cross-sectional area of the abutment plate is larger than the longitudinal cross-sectional area of the abutment rod.
[0017] By adopting the above technical solution, when the mold is pressed, the abutment rod drives the abutment plate to press against the mold. Since the longitudinal cross-sectional area of the abutment plate is larger than the longitudinal cross-sectional area of the abutment rod, the local force on the mold is reduced, thereby reducing the risk of mold damage.
[0018] Optionally, a rubber pad is installed on the side of the abutment plate near the positioning plate.
[0019] By adopting the above technical solution, since the rubber pad material is relatively soft, the risk of mold damage can be further reduced when the abutment plate presses the mold.
[0020] Optionally, a groove is provided on the upper surface of the support plate along the length of the support plate, and a slider is fixedly installed on the lower bottom surface where the mold contacts the support plate.
[0021] By adopting the above technical solution, when the abutment plate pushes the mold to move, the mold can move stably along the slide, thereby avoiding tilting during the mold movement and ensuring that the same set of molds are aligned with each other.
[0022] Optionally, multiple sets of rollers are provided on the two side walls of the groove along the length of the support plate, the axial direction of the rollers is along the vertical direction, and multiple sliders are located between the two rollers and in contact with the rollers.
[0023] By adopting the above technical solution, the sliding friction between the slider and the groove can be transformed into rolling friction between the slider and the roller, thereby making the mold move more smoothly.
[0024] Optionally, a reset component is provided between two adjacent sets of molds to drive the molds in the same set to separate from each other;
[0025] A set of molds near the positioning plate is also provided with a reset component between the positioning plate and the mold.
[0026] By adopting the above technical solution, when the blank in the mold is formed and needs to be demolded, before demolding, turn the handle to move the abutment plate away from the mold. At this time, under the action of the reset component, the molds pressed together will gradually separate. When the molds in the same group move away from each other, the blank in the mold can be taken out.
[0027] Optionally, the reset assembly includes a connecting plate fixedly connected to the side wall of the mold, the connecting plate being located in the same group of molds away from the positioning plate; a reset spring is provided between two adjacent connecting plates; a reset spring is also provided between the connecting plate close to the positioning plate and the positioning plate.
[0028] By adopting the above technical solution, when demolding the blank, rotating the handle drives the abutment plate to move away from the mold. At this time, under the elastic force of the return spring, the mother mold and the daughter mold in the same set of molds will separate from each other, which makes it easier to remove the blank from the mold and further improves efficiency.
[0029] In summary, this application includes at least one of the following beneficial technical effects:
[0030] 1. Before grouting the molds, first place the molds side by side on the support plate, then turn the handle to drive the abutment rod to rotate. Since the abutment rod is threadedly connected to the mounting block, the abutment rod will move along the length of the support plate. When the abutment rod drives the abutment plate to abut the first set of molds, continue to turn the handle until the abutment plate presses all the molds onto the positioning plate. At this point, stop turning the handle and start grouting into the grouting holes. The above operation avoids manually binding each set of molds and improves the efficiency of grouting.
[0031] 2. By setting a reset component between two adjacent sets of molds, the molds that are close to each other can be quickly separated during demolding. When the mother mold and the child mold in the same set of molds are completely separated, the blank can be taken out of the mold, thereby improving the demolding efficiency. Attached Figure Description
[0032] Figure 1 This is a schematic diagram illustrating the overall structure of the support frame according to an embodiment of this application;
[0033] Figure 2 This is a schematic diagram illustrating the connection between the abutment component and the support frame in an embodiment of this application;
[0034] Figure 3This is a schematic diagram illustrating the structure of the reset component in an embodiment of this application;
[0035] Figure 4 This is a schematic diagram illustrating the structure of the slider and the groove in an embodiment of this application;
[0036] In the diagram, 1. Support platform; 2. Support leg; 3. Support plate; 31. Positioning plate; 32. Slide groove; 33. Roller; 34. Fixing block; 4. Abutment assembly; 41. Mounting plate; 42. Mounting block; 43. Abutment rod; 44. Handle; 45. Abutment plate; 5. Rubber pad; 6. Slider; 7. Reset assembly; 71. Connecting plate; 72. Reset spring; 73. Top plate. Detailed Implementation
[0037] The following is in conjunction with the appendix Figure 1 -Appendix Figure 4 This application will be described in further detail below.
[0038] A support frame for grouting of ceramic products, as shown in the reference. Figure 1 , Figure 2 and Figure 3 The system includes a rectangular support platform 1. Two pairs of support legs 2 are positioned under the support platform 1, facing each other and parallel to each other, located at opposite ends of the support platform 1. Multiple support plates 3 are positioned between each pair of support legs 2, parallel to the support platform 1. The ends of each support plate 3 are fixedly connected to adjacent support legs 2, and the multiple support plates 3 are evenly spaced along the length of the support legs 2.
[0039] When grouting ceramic molds, multiple sets of ceramic molds are placed side by side on support plate 3. A positioning plate 31 is fixedly connected to one end of support plate 3. The positioning plate 31 is set perpendicular to support plate 3. An abutment component 4 for pressing multiple sets of molds is set on the end of support plate 3 away from positioning plate 31.
[0040] The abutment assembly 4 includes a mounting plate 41 installed at the end of the support plate 3. The mounting plate 41 is perpendicular to the support plate 3. A mounting block 42 is fixedly connected to the side of the mounting plate 41 away from the positioning plate 31. An abutment rod 43 is installed through the mounting plate 41 and the mounting block 42. A handle 44 is fixedly connected to the end of the abutment rod 43 away from the positioning plate 31. External threads are provided on the outer wall of the abutment rod 43, and the mounting block 42 is threadedly connected to the abutment rod 43. The mounting plate 41 and the abutment rod 43 are rotatably connected. An abutment plate 45 is rotatably connected to the end of the abutment rod 43 away from the handle 44. The longitudinal cross-sectional area of the abutment plate 45 is larger than that of the abutment rod 43. A rubber pad 5 is installed on the side of the abutment plate 45 away from the abutment rod 43.
[0041] After the grouting of the mold is completed, turn the handle 44 to drive the abutment rod 43 to rotate. Since the mounting block 42 is fixed, the abutment rod 43 will move towards or away from the mold while rotating relative to the mounting block 42. At this time, control the abutment rod 43 to move towards one side of the mold. During the movement of the abutment rod 43, it will drive the abutment plate 45 to press against the mold. At this time, continue to turn the handle 44, and the abutment plate 45 will drive multiple sets of molds to move towards one side of the positioning plate 31. When the abutment plate 45 presses multiple sets of molds against the positioning plate 31, the handle 44 can no longer be turned. At this time, multiple sets of molds abut against each other, and the sub-molds and mother molds of the same set of molds cannot be separated, thus ensuring the forming effect of the blank.
[0042] Since most molds are made of plaster, while the abutment rod 43 or abutment plate 45 are mostly made of metal, the mold may be damaged when the abutment rod 43 or abutment plate 45 is used to directly press the mold. By setting a rubber pad 5 on the side of the abutment plate 45 close to the mold, the abutment plate 45 can be prevented from directly contacting the mold, thus reducing the possibility of mold damage.
[0043] Reference Figure 1 and Figure 4 Each mold has a slider 6 fixedly connected to its bottom surface, and a groove 32 for sliding the slider 6 is provided on the support plate 3. The groove 32 is set along the length of the support plate 3 and is the same length as the support plate 3. When the abutment plate 45 moves the mold along the support plate 3, the slider 6 will slide in the groove 32. By setting the slider 6 and the groove 32, the female mold and the female mold in the same mold can be aligned with each other, and the mold can be stably moved along the support plate 3, reducing the risk of the mold detaching from the support plate 3.
[0044] Multiple sets of rollers 33 are provided on the two side walls of the slide 32. The slider 6 is located between two rollers 33 in the same set, and the two side walls of the slider 6 are in contact with the rollers 33 on the same side. The axis of the rollers 33 is along the vertical direction and perpendicular to the moving direction of the slider 6. By setting the rollers 33, the possibility of the slider 6 getting stuck during movement can be reduced, ensuring smooth movement of the mold.
[0045] Reference Figure 1 and Figure 2 A fixing block 34 is fixedly installed on the side wall of the support plate 3 away from the support leg 2. The end faces of the fixing block 34, the support plate 3, and the support leg 2 are flush. The mounting plate 41 is attached to the end face of the support leg 2 and the fixing block 34. One side of the mounting plate 41 is fixedly connected to the support leg 2 by fasteners, and the other side of the mounting plate 41 is fixedly connected to the fixing block 34 by fasteners.
[0046] When the mold is damaged and needs to be removed, loosen the fasteners on the mounting plate 41. Then the mounting plate 41 can be removed. Then slide the mold to the end of the support plate 3 away from the positioning plate 31. Since the slide groove 32 is the same length as the support plate 3, the mold can slide out from the end of the support plate 3. When installing the mold, align the slider 6 under the mold with the slide groove 32 of the support plate 3 and insert the slider 6 into the slide groove 32. Then move the mold toward the positioning plate 31. After all the molds are installed, use the fasteners to fix the mounting plate 41 to the end of the support plate 3.
[0047] Reference Figure 3 After the blank is formed, the mold needs to be opened, and the blank needs to be removed for subsequent operations. To facilitate the removal of the blank, a reset assembly 7 is provided between two adjacent sets of molds. The reset assembly 7 includes a connecting plate 71, which is fixedly connected to the side of the same set of molds away from the positioning plate 31. A reset spring 72 is provided between two adjacent connecting plates 71, and top plates 73 are fixedly connected to both ends of the reset spring 72. The top plates 73 and the connecting plates 71 are connected by fasteners. The reset spring 72 near the positioning plate 31 is fixedly connected to the positioning plate 31 through the top plate 73. When the abutment plate 45 presses the mold against the positioning plate 31, the reset spring 72 is in a compressed state. When the abutment plate 45 moves away from the positioning plate 31, the female mold and the female mold of the same set of molds separate from each other under the elastic force of the reset spring 72. When the abutment plate 45 is completely removed from the mold, the reset spring 72 returns to its normal state. At this time, the female mold and the female mold of the same set of molds are fully opened, which ensures that the blank can be removed from the mold.
[0048] The implementation principle of this application embodiment is as follows: When it is necessary to inject grout into the mold, the mold is first placed side by side on the support plate 3, and then the handle 44 is turned to drive the abutment rod 43 to move toward the mold. When the abutment rod 43 drives the abutment plate 45 to press the mold onto the positioning plate 31, the grout is injected into the mold through the grouting hole on the mold. At this time, the abutment plate 45 presses the mold to ensure that the molds will not separate, thereby ensuring the molding effect.
[0049] When the blank needs to be removed during injection molding, turn the handle 44 to move the abutment plate 45 away from the positioning plate 31. At this time, the female mold and the female mold of the mold are separated from each other under the elastic force of the return spring 72. When the return spring 72 is fully reset, the blank can be taken out of the mold.
[0050] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A support frame for slip casting a ceramic product, characterized by, Including support platform (1), support leg (2) located at both ends of support platform (1), a plurality of support plates (3) arranged along the length direction of support platform (1); The plurality of support plates (3) on the same side are equally spaced along the length direction of the support leg (2); The support plate (3) is provided with a positioning plate (31) perpendicular to the support plate (3) at one end thereof; The end of the support plate (3) away from the positioning plate (31) is provided with an abutting assembly (4) for pressing the mold against the positioning plate (31).
2. The support frame for ceramic product slip casting according to claim 1, characterized in that, The abutting assembly (4) comprises a mounting plate (41) mounted on the support plate (3), and a mounting block (42) fixedly connected to the side wall of the mounting plate (41) away from the positioning plate (31), and a threaded abutting rod (43) penetrating through the mounting block (42) and the mounting plate (41). The abutting rod (43) is threadedly connected with the mounting block (42). The abutting rod (43) is rotatably connected with the mounting plate (41). A handle (44) is fixedly installed at the end of the abutting rod (43) away from the positioning plate (31).
3. The support frame for ceramic product slip casting according to claim 2, characterized in that, The end of the abutting rod (43) close to the positioning plate (31) is rotatably connected with an abutting plate (45), and the longitudinal cross-sectional area of the abutting plate (45) is greater than that of the abutting rod (43).
4. The support frame for ceramic product slip casting according to claim 3, characterized in that, A rubber pad (5) is installed on the side of the abutting plate (45) close to the positioning plate (31).
5. The support frame for ceramic product slip casting according to any one of claims 1-4, characterized in that, A sliding groove (32) is formed on the upper surface of the support plate (3) along the length direction of the support plate (3), and a sliding block (6) is fixedly installed on the lower bottom surface of the mold in contact with the support plate (3).
6. The support frame for ceramic product slip casting according to claim 5, characterized in that, A plurality of groups of rollers (33) are arranged on the two side walls of the sliding groove (32) along the length direction of the support plate (3), the axial direction of the rollers (33) is along the vertical direction, and a plurality of sliding blocks (6) are located between the two rollers (33) and are in contact with the rollers (33).
7. The support frame for ceramic product slip casting according to claim 6, characterized in that, Adjacent two groups of molds are provided with a reset assembly (7) for driving the same group of molds to separate from each other. A reset assembly (7) is also arranged between a group of molds close to the positioning plate (31) and the positioning plate (31).
8. The support frame for ceramic product slip casting according to claim 7, characterized in that, The reset assembly (7) comprises a connecting plate (71) fixedly connected to the side wall of the mold, and the connecting plate (71) is located away from the positioning plate (31) in the same group of molds; a reset spring (72) is arranged between adjacent two connecting plates (71); a reset spring (72) is also arranged between the connecting plate (71) close to the positioning plate (31) and the positioning plate (31).