Steel pipe cutting device with protective structure
By introducing clamping components and protective cutting components into the steel pipe cutting equipment, the problems of vibration and deflection caused by unstable clamping and fixing of the steel pipe cutting equipment are solved, achieving stable clamping, reducing vibration, improving processing quality and efficiency, and enhancing safety and environmental protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-03-13
AI Technical Summary
Existing steel pipe cutting equipment uses relatively simple clamping and fixing methods during processing, which may cause excessive vibration and deflection of the steel pipe due to collision with the cutting head, affecting processing quality and work efficiency, and posing safety hazards.
The device employs a clamping assembly and a protective cutting assembly. The clamping assembly is driven by a motor to rotate a gear, which meshes with a rotating gear ring. Stable clamping is achieved by using an arc-shaped groove and a sliding block. The protective cutting assembly uses a hydraulic rod to drive a movable plate to descend for cutting, and uses a negative pressure pump to collect waste residue and exhaust gas. The protective baffle blocks sparks.
It achieves stable clamping of steel pipes, reduces vibration and deflection, improves processing quality and efficiency, enhances safety and applicability, and reduces environmental pollution and manpower consumption for cleaning.
Smart Images
Figure CN223989111U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel pipe processing technology, and in particular to a steel pipe cutting device with a protective structure. Background Technology
[0002] Steel pipes are hollow steel materials whose length is much greater than their diameter or circumference. They are used not only for transporting fluids and powdery solids, exchanging heat, and manufacturing mechanical parts and containers, but also as an economical steel material. Using steel pipes to manufacture building structural frames, pillars, and mechanical supports can reduce weight. Steel pipe cutting machines are mechanical devices developed to meet the demands of modern society for steel pipes, cutting them during the processing of steel pipes. Existing cutting devices can smoothly cut away burrs, improving convenience.
[0003] In the existing technology, general steel pipe cutting equipment has a relatively simple structure. During processing, it is easy to clamp and fix the steel pipe. The steel pipe may vibrate and deflect excessively due to the collision with the cutting head, which will affect the processing quality and work efficiency, and may even endanger personal safety. Therefore, its applicability is low. Utility Model Content
[0004] This utility model discloses a steel pipe cutting device with a protective structure, which aims to solve the technical problem that when general steel pipe cutting equipment is used for processing, the clamping and fixing of steel pipes is relatively simple, and the steel pipes may experience excessive vibration and deflection due to collision with the cutting head.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A steel pipe cutting device with a protective structure includes a base. Two symmetrically positioned fixing frames are fixedly connected to the top of the base, and the same clamping assembly is mounted on each fixing frame. A mounting frame is fixedly connected to the top of the base, and the same protective cutting assembly is mounted on both the top of the base and the mounting frame. Two symmetrically positioned support frames are fixedly connected to the top of the base, and the same conveying module is mounted on each support frame. The clamping assembly includes a fixing ring, which is fixedly connected to the inner walls of both fixing frames. A motor is mounted on the top of the fixing ring, and the output end of the motor is connected to a gear via a coupling. A rotating ring is movably connected to the inner wall of the fixing ring, and a gear is fixedly connected to the outer wall of the rotating ring. A gear ring meshes with a gear. The rotating ring has multiple circumferentially spaced arc-shaped grooves, each containing a sliding rod. A fixed ring has multiple circumferentially spaced sliding grooves, each containing a sliding block. Each sliding block is fixedly connected to a corresponding sliding rod. One side of each sliding block is fixedly connected to a mounting component. The inner wall of each mounting component is fixedly connected to multiple circumferentially spaced springs. The ends of multiple springs in the same row furthest from their respective mounting components are fixedly connected to the same fixing component. Each fixing component has multiple equally spaced circular holes, each containing a movably connected thin rod. The outer wall of each thin rod is fixedly connected to a roller.
[0007] The system incorporates a clamping assembly. A motor drives a gear to rotate, which in turn meshes with a rotating gear ring, causing the rotating ring to rotate. An arc-shaped groove forces a sliding rod to slide, causing multiple mounting components to move towards the center and clamp the steel pipe. During the steel pipe transport process, as the components move within the assembly, springs push the fixing components, bringing the rollers into contact with the outer wall of the steel pipe. The rolling action of the rollers reduces wear on the steel pipe during transport. When vibrations occur, the tension and compression of multiple springs dampen the vibrations and increase stability during cutting.
[0008] In a preferred embodiment, the mounting frame has a mounting groove, and a collection chamber is fixedly connected to the mounting groove. The collection chamber has a second circular hole and multiple third circular holes. A connecting pipe is fixedly connected to the second circular hole, and a sliding rod is slidably connected to each of the multiple third circular holes. A collection box is provided below the mounting frame, and a fourth circular hole is provided on the collection box. The end of the connecting pipe away from the collection chamber is fixedly connected to the fourth circular hole. A negative pressure pump is provided on one side of the collection box and is fixedly connected to the collection box. The top of the multiple sliding rods is fixedly connected to the same movable plate, and a cutting machine is fixedly connected to the bottom of the movable plate. Protective baffles are fixedly connected to the outer walls of the opposite sides of the movable plate. A hydraulic rod is provided at the bottom of the mounting frame, and the driving end of the hydraulic rod passes through one of the third circular holes and is fixedly connected to the bottom end of the corresponding sliding rod.
[0009] Equipped with protective cutting components, the moving plate is pulled by a hydraulic rod using a sliding rod, causing the cutting machine to descend and cut the steel pipe. Protective baffles on both sides of the moving plate can block sparks generated during cutting, increasing the safety of the device. At the same time, a negative pressure pump can create negative pressure inside the collection box and collection chamber, collecting the waste residue and exhaust gas generated during cutting into the collection box, preventing pollution to the working environment, reducing manpower consumption during cleaning, and improving the safety and convenience of the device.
[0010] In a preferred embodiment, the conveying module includes two symmetrical mounting frames, each fixedly connected to an adjacent support frame. A second motor is fixedly connected to the top of one support frame. A circular hole five is provided on the mounting frame closest to the second motor, and a threaded rod is movably connected within the circular hole five. Pulleys are fixedly connected to the outer walls of both the threaded rod and the second motor, and the outer walls of the two pulleys are slidably connected to the same belt. Two movable blocks are threadedly connected to the outer wall of the threaded rod. A circular hole six is provided on the inner wall of the other mounting frame, and a limit rod is fixedly connected within the circular hole six. Two movable blocks are slidably connected to the outer wall of the limit rod. Circular holes seven are provided on each of the movable blocks, and the same transmission wheel is movably connected to each of the two opposing circular holes seven.
[0011] By incorporating a conveyor module, a motor drives a threaded rod via a belt, and the two movable blocks move in opposite directions through the bidirectional thread, enabling the conveyor wheels to transport steel pipes of different diameters, thus increasing the convenience and applicability of the device.
[0012] As can be seen from the above, the steel pipe cutting device with protective structure provided by this utility model has the technical effect of stably clamping and damping the steel pipe during processing, avoiding excessive vibration and deflection of the steel pipe, improving processing quality and work efficiency, and enhancing applicability. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of a steel pipe cutting device with a protective structure proposed in this utility model.
[0014] Figure 2 This is a schematic diagram of the clamping component structure of a steel pipe cutting device with a protective structure proposed in this utility model.
[0015] Figure 3 This is a schematic diagram of the clamping component of a steel pipe cutting device with a protective structure proposed in this utility model.
[0016] Figure 4 This is a schematic diagram of the protective cutting structure of a steel pipe cutting device with a protective structure proposed in this utility model.
[0017] Figure 5This is a schematic diagram of the conveying module structure of a steel pipe cutting device with a protective structure proposed in this utility model.
[0018] In the attached diagram: 1. Base; 2. Fixing frame; 3. Mounting frame; 4. Support frame; 5. Clamping assembly; 501. Fixing ring; 502. Toothed ring; 503. Rotating ring; 504. Arc groove; 505. Gear; 506. Motor 1; 507. Sliding rod; 508. Sliding block; 509. Spring; 510. Mounting component; 511. Fixing component; 512. Roller; 6. Protective cutting assembly; 601. Negative pressure pump; 602. Collection box; 603. Hydraulic rod; 604. Sliding rod; 605. Protective baffle; 606. Movable plate; 607. Cutting machine; 608. Collection bin; 609. Connecting pipe; 7. Conveying module; 701. Mounting frame; 702. Transmission wheel; 703. Movable block; 704. Motor 2; 705. Pulley; 706. Belt; 707. Threaded rod; 708. Limiting rod. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] The steel pipe cutting device with a protective structure disclosed in this utility model is mainly used in scenarios where the existing device is relatively simple to clamp and fix the steel pipe during processing, and the steel pipe may experience excessive vibration and deflection due to collision with the cutting head, affecting processing quality and work efficiency.
[0021] Reference Figures 1-5A steel pipe cutting device with a protective structure includes a base 1. Two symmetrically arranged fixing frames 2 are fixedly connected to the top of the base 1, and the same clamping assembly 5 is provided on both fixing frames 2. A mounting frame 3 is fixedly connected to the top of the base 1, and the same protective cutting assembly 6 is provided on the top of the base 1 and the mounting frame 3. Two symmetrically arranged support frames 4 are fixedly connected to the top of the base 1, and the same conveying module 7 is provided on both support frames 4. The clamping assembly 5 includes a fixing ring 501, which is fixedly connected to the inner walls of both fixing frames 2. A motor 506 is provided on the top of the fixing ring 501, and the output end of the motor 506 is connected to a gear 505 via a coupling. A rotating ring 503 is movably connected to the inner wall of the fixing ring 501, and a gear ring 502 is fixedly connected to the outer wall of the rotating ring 503. The gear ring 502 meshes with the gear 505. Multiple [unclear] openings are provided on the rotating ring 503. The device has circumferentially equidistant arc-shaped grooves 504, and sliding rods 507 are slidably connected within each of the multiple arc-shaped grooves 504. A fixed ring 501 has multiple circumferentially equidistant sliding grooves, and sliding blocks 508 are slidably connected within each of the multiple sliding grooves. Each sliding block 508 is fixedly connected to a corresponding sliding rod 507. A mounting piece 510 is fixedly connected to one side of each of the multiple sliding blocks 508. Multiple circumferentially equidistant springs 509 are fixedly connected to the inner wall of each mounting piece 510. The ends of multiple springs 509 located in the same row away from their respective mounting pieces 510 are fixedly connected to the same fixing piece 511. Multiple circular holes 1 are equidistantly opened on each fixing piece 511, and thin rods 1 are movably connected within each of the multiple circular holes 1. Rollers 512 are fixedly connected to the outer wall of each of the multiple thin rods 1. During use, when vibration occurs, the stretching and compression of the multiple springs 509 can reduce vibration and increase stability during cutting.
[0022] Reference Figure 1 and Figure 4In a preferred embodiment, the mounting frame 3 has a mounting groove, and a collection chamber 608 is fixedly connected to the mounting groove. The collection chamber 608 has a second circular hole and multiple third circular holes. A connecting pipe 609 is fixedly connected to the second circular hole, and sliding rods 604 are slidably connected to each of the multiple third circular holes. A collection box 602 is provided below the mounting frame 3, and a fourth circular hole is provided on the collection box 602. The end of the connecting pipe 609 away from the collection chamber 608 is fixedly connected to the fourth circular hole. A negative pressure pump 601 is provided on one side of the collection box 602, and the negative pressure pump 601 is fixedly connected to the collection box 602. The tops of the multiple sliding rods 604 are fixedly connected to the same... A movable plate 606 is provided, and a cutting machine 607 is fixedly connected to the bottom of the movable plate 606. Protective baffles 605 are fixedly connected to the outer walls of the opposite sides of the movable plate 606. A hydraulic rod 603 is provided at the bottom of the mounting frame 3. The driving end of the hydraulic rod 603 passes through one of the round holes and is fixedly connected to the bottom end of the corresponding sliding rod 604. During the use of the device, the negative pressure pump 601 can generate negative pressure inside the collection box 602 and the collection chamber 608, so as to collect the waste residue and exhaust gas generated by cutting into the collection box 602, prevent pollution to the working environment, reduce the manpower consumption during cleaning, and improve the safety and convenience of the device.
[0023] Reference Figure 1 and Figure 5 In a preferred embodiment, the conveying module 7 includes two symmetrical mounting frames 701, which are respectively fixedly connected to adjacent support frames 4. A second motor 704 is fixedly connected to the top of one of the support frames 4. A circular hole 5 is provided on the mounting frame 701 near the second motor 704, and a threaded rod 707 is movably connected within the circular hole 5. Pulleys 705 are fixedly connected to the outer walls of both the threaded rod 707 and the second motor 704, and the same belt 706 is slidably connected to the outer walls of the two pulleys 705. Two movable blocks 7 are threadedly connected to the outer wall of the threaded rod 707. 03. Another mounting frame 701 has a circular hole 6 on its inner wall. A limit rod 708 is fixedly connected in the circular hole 6. Two movable blocks 703 are slidably connected to the outer wall of the limit rod 708. A circular hole 7 is opened on each of the movable blocks 703. The same transmission wheel 702 is movably connected in each of the two opposite circular holes 7. During the use of the device, the motor 704 drives the threaded rod 707 through the belt 706. The two movable blocks 703 drive the transmission wheel 702 to move in opposite directions through the bidirectional thread. This allows the transmission wheel 702 to transmit steel pipes of different diameters, increasing the convenience and applicability of the device.
[0024] Working principle: Starting motor 704 drives threaded rod 707 via belt 706. Through the bidirectional thread, two movable blocks 703 move transmission wheels 702 in opposite directions, adjusting the gap between them to a suitable size for easy steel pipe transport. During steel pipe transport, as it moves within multiple mounting components 510, spring 509 pushes fixed component 511, causing roller 512 to contact the outer wall of the steel pipe, reducing wear during transport. After reaching the designated position, starting motor 506 drives gear 505 to rotate, meshing with rotating gear ring 502, which in turn rotates rotating ring 503. Utilizing an arc-shaped... The groove 504 forces the sliding rod 507 to slide the sliding block 508, causing multiple mounting parts 510 to move towards the center and clamp the steel pipe; the hydraulic rod 603 is activated to pull the movable plate 606 using the sliding rod 604, causing the cutting machine 607 to descend and cut the steel pipe. The protective baffles 605 on both sides of the movable plate 606 block the sparks generated during cutting. At the same time, the negative pressure pump 601 creates negative pressure inside the collection box 602 and the collection chamber 608, collecting the waste residue and exhaust gas generated during cutting into the collection box 602; when vibration is encountered during processing, the stretching and compression of multiple springs 509 are used to reduce the vibration.
[0025] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. A steel pipe cutting device with a protection structure, comprising a base (1), characterized in that, The top of the base (1) is fixedly connected with two mutually symmetrical fixing frames (2), and the same clamping assembly (5) is arranged on the two fixing frames (2); the top of the base (1) is fixedly connected with a mounting frame (3), and the same protective cutting assembly (6) is arranged on the top of the base (1) and the mounting frame (3); the top of the base (1) is fixedly connected with two mutually symmetrical supporting frames (4), and the same conveying module (7) is arranged on the two supporting frames (4).
2. The steel pipe cutting apparatus having a protective structure according to claim 1, wherein The clamping assembly (5) comprises a fixed ring (501), and the fixed ring (501) is fixedly connected with the inner walls of the two fixing frames (2); the top of the fixed ring (501) is provided with a first motor (506), the output end of the first motor (506) is connected with a gear (505) through a shaft coupling, the inner wall of the fixed ring (501) is movably connected with a rotating ring (503), the outer wall of the rotating ring (503) is fixedly connected with a tooth ring (502), and the tooth ring (502) and the gear (505) are in meshing connection.
3. The steel pipe cutting apparatus having a protective structure according to claim 2, wherein A plurality of circumferentially equidistant arc-shaped grooves (504) are formed in the rotating ring (503), and a plurality of sliding rod members (507) are slidably connected in the arc-shaped grooves (504); a plurality of circumferentially equidistant sliding grooves are formed in the fixed ring (501), and a plurality of sliding blocks (508) are slidably connected in the sliding grooves; and the plurality of sliding blocks (508) are fixedly connected with the corresponding sliding rod members (507).
4. The steel pipe cutting apparatus having a protective structure according to claim 3, wherein One side of each of the plurality of sliding blocks (508) is fixedly connected with a mounting member (510), the inner wall of each of the plurality of mounting members (510) is fixedly connected with a plurality of circumferentially equidistant springs (509), one end of each of the plurality of springs (509) away from the corresponding mounting member (510) is fixedly connected with the same fixing member (511), a plurality of circular holes I are equidistantly formed in each of the plurality of fixing members (511), a plurality of thin rods I are movably connected in the circular holes I, and the outer wall of each of the plurality of thin rods I is fixedly connected with a roller (512).
5. The steel pipe cutting apparatus having a protective structure according to claim 1, wherein An installation groove is formed in the mounting frame (3), and a collection bin (608) is fixedly connected in the installation groove; a circular hole II and a plurality of circular holes III are formed in the collection bin (608), a connecting pipe (609) is fixedly connected in the circular hole II, and a plurality of sliding rods (604) are slidably connected in the circular holes III.
6. The steel pipe cutting apparatus having a protective structure according to claim 5, wherein A collection box (602) is arranged below the mounting frame (3), a circular hole IV is formed in the collection box (602), one end of the connecting pipe (609) away from the collection bin (608) is fixedly connected to the circular hole IV, and a negative pressure pump (601) is arranged on one side of the collection box (602) and fixedly connected with the collection box (602).
7. The steel pipe cutting apparatus having a protective structure according to claim 6, wherein The top of each of the plurality of sliding rods (604) is fixedly connected with the same movable plate (606), the bottom of the movable plate (606) is fixedly connected with a cutting machine (607), the outer walls of the opposite sides of the movable plate (606) are fixedly connected with protective baffles (605), and the bottom of the mounting frame (3) is provided with a hydraulic rod (603), and the driving end of the hydraulic rod (603) penetrates through one of the circular holes III and is fixedly connected with the bottom end of the corresponding sliding rod (604).
8. The steel pipe cutting apparatus having a protective structure according to claim 1, wherein The conveying module (7) includes two mutually symmetrical mounting frames (701), and the two mounting frames (701) are fixedly connected with adjacent support frames (4) respectively, the top of one support frame (4) is fixedly connected with a second motor (704), a circular hole five is formed in the mounting frame (701) close to the second motor (704), and a threaded rod (707) is movably connected in the circular hole five.
9. The steel pipe cutting apparatus having a protective structure according to claim 8, wherein The outer walls of the threaded rod (707) and the second motor (704) are fixedly connected with pulleys (705), and the outer walls of the two pulleys (705) are slidably connected with the same belt (706).
10. The steel pipe cutting apparatus having a protective structure according to claim 8, wherein The outer wall of the threaded rod (707) is fixedly connected with two movable blocks (703) through threads, the inner wall of the other mounting frame (701) is provided with a circular hole six, a limiting rod (708) is fixedly connected in the circular hole six, the outer wall of the limiting rod (708) is slidably connected with the two movable blocks (703), a circular hole seven is formed in each of the plurality of movable blocks (703), and the same transmission wheel (702) is movably connected in the two opposite circular holes seven.