Nano amino acid chelated calcium reaction kettle with temperature control function

Abstract

The utility model relates to the technical field of chelated calcium reaction kettles, in particular to a nano amino acid chelated calcium reaction kettle with a temperature control function, which is characterized in that a kettle cover is arranged above a reaction kettle body, a stirring shaft penetrates through the center of the kettle cover, the stirring shaft extends into the reaction kettle body, and a feeding pipe and a liquid inlet pipe are inserted into the kettle cover around the stirring shaft; heating sleeve grooves are annularly formed in the side wall of the reaction kettle body through a mounting plate, a circle of electric heating rods are uniformly inserted into the upper surface of each layer of heating sleeve groove, a sensor is mounted on the side wall of the mounting plate, one end of the sensor is inserted into the reaction kettle body, and a cooling structure is arranged in each heating sleeve groove. Compared with the prior art, the multi-section heating function can be achieved through the electric heating rod, the production efficiency of the nano amino acid chelated calcium is improved, meanwhile, the cooling structure is arranged, when an area is overheated, the temperature in the heating sleeve groove can be reduced by introducing cold water into the flow dividing pipe corresponding to the heating sleeve groove, and the heating effect of the nano amino acid chelated calcium is improved. The influence of local high temperature on the quality of the chelated calcium is avoided.

Description

Technical Field

[0001] This utility model relates to the field of chelated calcium reactor technology, specifically a nano-amino acid chelated calcium reactor with temperature control function. Background Technology

[0002] Nano-amino acid chelated calcium is a novel calcium supplement. It is a compound formed by the chelation of calcium and amino acids, and its particle size is at the nanoscale. The nanoscale gives it a large specific surface area, which can improve its solubility and bioavailability in the human gastrointestinal tract and make it easier for the human body to absorb. It has a promising application prospect in the field of calcium supplementation products.

[0003] The reaction vessel plays a crucial role in the preparation of nano-amino acid chelated calcium. In some traditional nano-amino acid chelated calcium reaction vessels, the heating jacket is located on the outer wall of the vessel. Due to the large volume of the heating jacket, heat needs to be transferred from the heating jacket to the reaction vessel wall and then to the material inside the vessel. During this process, heat loss occurs, and because the heating jacket itself has a large heat capacity, it needs to absorb a significant amount of heat to reach the desired temperature, resulting in a slow heating rate. For example, when it is necessary to quickly heat the material inside the reaction vessel to the reaction temperature, the heating speed limitation of the heating jacket may cause a prolonged time, affecting production efficiency. Summary of the Invention

[0004] To overcome the shortcomings of the prior art, this utility model provides a nano-amino acid chelated calcium reactor with temperature control function. The reactor incorporates a temperature control function, which determines whether to heat based on the difference between the actual temperature and the set temperature. Cooling can be achieved by injecting cold water, thereby adjusting the temperature inside the reactor.

[0005] To achieve the above objectives, a nano-amino acid chelated calcium reactor with temperature control function is designed, including a reactor body. A reactor cover is provided on the top of the reactor body, and a stirring shaft runs through the center of the reactor cover, extending into the reactor body. A feed pipe and a liquid inlet pipe are inserted around the stirring shaft on the reactor cover. Heating sleeves are installed around the side wall of the reactor body through an mounting plate. A ring of electric heating rods is evenly inserted into the upper surface of each heating sleeve. A sensor is installed on the side wall of the mounting plate, and one end of the sensor is inserted into the reactor body. A cooling structure is provided inside the heating sleeve.

[0006] The cooling structure includes a water injection pipe, a diversion pipe, and a solenoid valve. The heating jacket has an annular diversion pipe inside, and water injection pipes are inserted into the left and right sides of the heating jacket. The water injection pipes are supplied with water through an external water tank, and the two water injection pipes are connected through the diversion pipe.

[0007] The heating sleeve groove is fitted with a first insulation sleeve, and a second insulation sleeve is provided above the kettle lid.

[0008] The stirring shaft is equipped with stirring blades, and a stirring motor is connected to the top of the stirring shaft. A discharge pipe is located directly below the stirring shaft inside the reactor body.

[0009] The reactor body is surrounded by support legs, one of which is equipped with a first controller, which is connected to a stirring motor via wires.

[0010] The mounting plate is connected to the heating sleeve groove and welded to the reactor body. The mounting plate is equipped with an alarm and a second controller. The second controller is connected to the electric heating rod, the alarm and a sensor, the sensor being a temperature sensor.

[0011] The feed pipe has three pipes, one liquid inlet pipe, and a sealing cap. The sealing cap is threadedly connected to the feed pipe. A connecting pipe is provided above the sealing cap, and an obliquely arranged guide pipe is provided below the feed pipe. A discharge hole is provided on the lower surface of the guide pipe.

[0012] Compared with the prior art, this utility model has a heating structure set outside the reaction vessel, which can not only realize the temperature control function, but also realize the multi-stage heating function through the electric heating rod. The sensor can more accurately reflect the temperature of different areas in the reaction vessel, improving the production efficiency of nano amino acid chelated calcium. At the same time, a cooling structure is set. When a certain area is overheated, the temperature in the heating jacket can be reduced by passing cold water into the diversion pipe of the corresponding heating jacket, so as to avoid local high temperature affecting the quality of chelated calcium. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the temperature control part of this utility model.

[0015] Figure 3 This is a cross-sectional view of the vessel body of this utility model.

[0016] Figure 4 This is a schematic diagram of the structure of this utility model.

[0017] Figure 5 This is a magnified view of a portion of the vessel lid.

[0018] See Figures 1 to 51 is the reactor body, 2 is the reactor cover, 3 is the feed pipe, 4 is the stirring shaft, 4.1 is the stirring blade, 5 is the stirring motor, 6 is the heating jacket, 7 is the discharge pipe, 8 is the first controller, 9 is the support leg, 10 is the electric heating rod, 11 is the water injection pipe, 12 is the sensor, 13 is the alarm, 14 is the second controller, 15 is the mounting plate, 16 is the solenoid valve, 17 is the first insulation jacket, 18 is the diversion pipe, 19 is the sealing cover, 20 is the liquid inlet pipe, 21 is the second insulation jacket, 22 is the guide pipe, 23 is the connecting pipe, and 24 is the discharge hole. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] like Figure 1 As shown, a lid 2 is provided above the reactor body 1, and a stirring shaft 4 passes through the center of the lid 2. The stirring shaft 4 extends into the reactor body 1. A feed pipe 3 and a liquid inlet pipe 20 are inserted around the stirring shaft 4 in the lid 2. A heating sleeve 6 is installed around the side wall of the reactor body 1 through the mounting plate 15. A ring of electric heating rods 10 is evenly inserted into the upper surface of each layer of heating sleeve 6. The heating sleeve 6 is filled with heating oil. A sensor 12 is installed on the side wall of the mounting plate 15. One end of the sensor 12 is inserted into the reactor body 1. A cooling structure is provided inside the heating sleeve 6.

[0021] The cooling structure includes a water injection pipe 11, a diversion pipe 18, and a solenoid valve 16. The heating jacket 6 has an annular diversion pipe 18 inside. Water injection pipes 11 are inserted into the left and right sides of the heating jacket 6 respectively. The water injection pipes 11 are supplied with water through an external water tank. There are a total of eight water injection pipes 11. Four water injection pipes 11 are connected to the external tap water pipe, and the other four water injection pipes 11 are connected to the external recovery equipment. The water injection pipes 11 on both sides are connected through the diversion pipe 18.

[0022] The heating jacket 6 is fitted with a first insulation jacket 17, and a second insulation jacket 21 is provided above the lid 2. The first insulation jacket 17 and the second insulation jacket 21 can reduce temperature fluctuations and reduce heating costs. By reducing heat loss, the insulation jacket can reduce the heating energy consumption required to maintain the temperature inside the reactor and improve energy utilization efficiency. When the heat inside the reactor is effectively preserved, the heat provided by the heating equipment can be used more for the reaction process rather than to compensate for the lost heat.

[0023] The stirring shaft 4 is equipped with stirring blades 4.1. The top of the stirring shaft 4 is connected to the stirring motor 5, which drives the stirring shaft 4 to rotate. The stirring shaft 4 can mix the powder and liquid, thereby increasing the reaction speed. The discharge pipe 7 is located directly below the stirring shaft 4 inside the reactor body 1.

[0024] The reactor body 1 is surrounded by support legs 9, one of which is equipped with a first controller 8. The first controller 8 is connected to the stirring motor 5 via wires and is used to control the speed of the stirring motor 5.

[0025] Mounting plate 15 is connected to heating jacket 6 and welded to reactor body 1. Mounting plate 15 is equipped with alarm 13 and second controller 14. Second controller 14 is connected to electric heating rod 10, alarm 13 and sensor 12. The sensor 12 is a temperature sensor used to detect the temperature in heating jacket and feed the data back to second controller 14. When an abnormal temperature is detected, an alarm is triggered to prompt the operator to intervene.

[0026] The feed pipe 3 has three pipes, and the liquid inlet pipe 20 has one pipe. The feed pipe 3 is equipped with a sealing cap 19, which is threadedly connected to the feed pipe 3. A connecting pipe 23 is provided above the sealing cap 19. The connecting pipe 23 can be connected to an external metering feeding device or a valve can be installed to control the feeding. The sealing cap 19 can prevent dust and allow the feed pipe 3 to be closed when not in use. Below the feed pipe 3, there is an obliquely arranged guide pipe 22. The lower surface of the guide pipe 22 is provided with a drop hole 24. The distribution of the drop hole 24 can make the falling powder evenly dispersed above the liquid, thereby improving the mixing speed with the liquid.

[0027] The specific implementation process of this utility model is as follows: Technicians fix the reactor body in a horizontal position, check whether the first insulation sleeve 17 and the second insulation sleeve 21 fit tightly to ensure no gaps, connect the water injection pipe 11 to the external water tank, open the sealing cap 19 of the feed pipe 3, and evenly add nano-calcium raw material powder through the guide pipe 22 and the discharge hole 24. Inject amino acid solution through the liquid inlet pipe 20, ensuring the liquid surface covers the stirring blades 4.1. Start the stirring motor 5, adjust the set speed through the first controller 8 to ensure thorough mixing of the powder and liquid, set the target reaction temperature through the second controller 14, and start the electric heating rod 10 to heat the heating oil in the heating sleeve tank 6. The heat is directly transferred to the reactor body 1. The sensor 12 detects the internal temperature of the reactor body 1 in real time. If the actual temperature is lower than the set value, the second controller 14 transmits a signal to increase the heating power of the electric heating rod 10, thus increasing the heating... As the oil temperature rises rapidly, the control system sends a signal to reduce the heating power of the electric heating rod 10 when the actual temperature reaches or exceeds the set temperature. The electric heating rod 10 surrounds the heating sleeve 6, and multiple heating sleeves 6 can be opened to allow the material in the reactor to quickly reach the reaction rate range. When the temperature of a certain local area reaches the set temperature first due to the heat of reaction, the heating sleeve 6 at the corresponding position stops heating. When technicians find that a certain area is overheating, they open the solenoid valve 16 at the corresponding position, and water flows through the water injection pipe 11 and enters the interior of the heating sleeve 6 through the diversion pipe 18. The temperature of the corresponding heating sleeve 6 drops rapidly due to the inflow of cold water. This invention realizes the temperature control function in the reactor. Through the multi-stage heating and cooling of multiple electric heating rods 10, the temperature of different areas in the reactor can be more precisely adjusted, improving the production efficiency of nano-amino acid integration.

Claims

1. A nano-amino acid chelated calcium reaction kettle with temperature control function, comprising a reaction kettle body, characterized in that: The upper portion of the reactor kettle body (1) is provided with a kettle cover (2), the center of the kettle cover (2) penetrates a stirring shaft (4), the stirring shaft (4) extends into the reactor kettle body (1), the feeding pipe (3) and the liquid inlet pipe (20) are inserted around the stirring shaft (4) in the kettle cover (2), the side wall of the reactor kettle body (1) is provided with a heating jacket groove (6) through a mounting plate (15), a circle of electric heating rods (10) are uniformly inserted into the upper surface of each layer of the heating jacket groove (6), the side wall of the mounting plate (15) is provided with a sensor (12), one end of the sensor (12) is inserted into the inside of the reactor kettle body (1), and the inside of the heating jacket groove (6) is provided with a cooling structure. ​ 2. The nanometer amino acid chelated calcium reaction kettle with temperature control function according to claim 1, characterized in that: The cooling structure comprises a water injection pipe (11), a shunt pipe (18) and an electromagnetic valve (16), the inside of the heating jacket groove (6) is provided with a ring-shaped shunt pipe (18), the water injection pipes (11) are inserted into the left and right sides of the heating jacket groove (6), the water injection pipes (11) are supplied with water through an external water tank, and the two water injection pipes (11) are communicated through the shunt pipe (18).

3. The nanometer amino acid chelated calcium reaction kettle with temperature control function according to claim 1, characterized in that: The inside of the heating jacket groove (6) is attached with a first heat preservation sleeve (17), and the upper portion of the kettle cover (2) is provided with a second heat preservation sleeve (21).

4. The nanometer amino acid chelated calcium reaction kettle with temperature control function according to claim 1, characterized in that: The stirring shaft (4) is distributed with stirring blades (4.1), the top end of the stirring shaft (4) is connected with a stirring motor (5), and the inside of the reactor kettle body (1) is provided with a discharge pipe (7) below the stirring shaft (4).

5. The nanometer amino acid chelated calcium reaction kettle with temperature control function according to claim 1, characterized in that: The lower portion of the reactor kettle body (1) is provided with support legs (9) around, one of the support legs (9) is provided with a first controller (8), and the first controller (8) is connected with the stirring motor (5) through wires.

6. The nanometer amino acid chelated calcium reaction kettle with temperature control function according to claim 1, characterized in that: The mounting plate (15) is connected with the heating jacket groove (6), the mounting plate (15) is welded with the reactor kettle body (1), the mounting plate (15) is provided with an alarm (13) and a second controller (14), the second controller (14) is connected with the electric heating rod (10), the alarm (13) and the sensor (12), and the sensor (12) is a temperature sensor.

7. The nanometer amino acid chelated calcium reaction kettle with temperature control function according to claim 1, characterized in that: The feeding pipe (3) is provided with three feeding pipes, the liquid inlet pipe (20) is provided with one liquid inlet pipe, the feeding pipe (3) is provided with a sealing cover (19), the sealing cover (19) and the feeding pipe (3) are threadedly connected, the sealing cover (19) is provided with a connecting pipe (23) above, the feeding pipe (3) is provided with an inclined guide pipe (22) below, and the lower surface of the guide pipe (22) is provided with a discharging hole (24).

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