Sleeve welding tool for battery tray production

By designing welding auxiliary tooling with limiting sleeves and position adjustment mechanisms, the problem of sleeve welding position offset was solved, improving the welding quality and efficiency of battery tray production.

CN224059061UActive Publication Date: 2026-03-31福建祥鑫新能源汽车配件制造有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The lack of tooling assistance in the sleeve welding process during current battery tray production leads to sleeve position misalignment, reducing welding accuracy and efficiency.

Method used

A welding auxiliary tooling was designed, which includes a limiting sleeve, a support plate, and a position adjustment mechanism. The limiting sleeve is fitted and connected to the sleeve, the support plate is fixed to the base plate, and the position adjustment mechanism, combined with springs and pull rods, ensures that the sleeve is in a precise and stable position.

Benefits of technology

It improves the accuracy and efficiency of sleeve welding, ensures the stability of the welding position, and simplifies the installation and disassembly process of the tooling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sleeve welding tool for battery tray production, which comprises a battery tray, a cross beam is arranged at the middle end of the battery tray, a detachable welding auxiliary tool is arranged on the cross beam, a sleeve is placed in a hole groove of the welding auxiliary tool, the welding auxiliary tool comprises a limiting sleeve plate, and the inner side of the limiting sleeve plate is connected with the outer side of the sleeve in an attached mode. Limiting openings are formed in the left end and the right end of the limiting sleeve plate, a protruding block at the top end of the supporting plate is inserted into the limiting openings, the bottom of the supporting plate is welded to the top of the bottom plate, the bottom of the bottom plate is connected with the top of the cross beam in an attached mode, and position adjusting mechanisms are arranged at the front end and the rear end of the bottom plate. And a convex block at the top end of the supporting plate is inserted into a limiting opening, and a positioning block is clamped into a positioning groove, so that the limiting sleeve plate is stably connected with the supporting plate, and the positioning effect on the sleeve is further enhanced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to battery tray production equipment technical field, especially in kind of sleeve welding frock for battery tray production. BACKGROUND

[0002] With the rapid development of new energy automobile industry, battery tray as the key bearing component of electric automobile battery system, its production quality and efficiency are concerned. In the production process of battery tray, sleeve welding is one of the important processes, which needs to accurately weld multiple sleeves to the tray body.

[0003] The existing sleeve welding mode is mostly manual welding, when manually welding the sleeve, the welding is assisted by the frock, the sleeve position is easy to deviate, and the accuracy of sleeve welding is reduced, therefore, aiming at the above problems, the sleeve welding frock for battery tray production is provided. UTILITY MODEL CONTENT

[0004] In order to solve the above technical problems, the utility model provides the following technical scheme:

[0005] A kind of sleeve welding frock for battery tray production, including battery tray, the middle end of battery tray is equipped with crossbeam, crossbeam is equipped with detachable welding auxiliary frock, sleeve is placed in the hole groove of welding auxiliary frock, welding auxiliary frock includes limiting sleeve board, the inner side of limiting sleeve board is connected with the outer side of sleeve, the left and right ends of limiting sleeve board are equipped with limiting port, support plate top end protruding block is inserted into the inside of limiting port, support plate bottom and top plate top are welded, the bottom of bottom plate and the top of crossbeam are connected, the front and rear ends of bottom plate are equipped with position adjusting mechanism.

[0006] Preferably, the inside of support plate top end protruding block front and rear ends is equipped with hole groove, spring is arranged in the inside of hole groove, one end of spring is fixedly connected with one side of positioning block, and the inner side of positioning block corresponds to the inner side of limiting sleeve board.

[0007] Preferably, the three-dimensional structure of positioning block is semicylinder, the diameter of positioning block is less than the diameter of hole groove opening, and the arc surface of positioning block is connected with the inner side of positioning groove.

[0008] Preferably, the position adjusting mechanism includes the side plate arranged at the bottom of the two bottom plates, the included angle between the side plate and the bottom plate is a right angle, the outer side of side plate is equipped with clamping plate, the inner side protruding block of clamping plate is inserted into the outer side recess of side plate, the left side of the top of clamping plate located at the right end is equipped with connecting plate, the right side of the top of clamping plate located at the left end is equipped with outer tube, the left end of connecting plate is welded with the right end of pull rod, the left end of pull rod is inserted into the inside of outer tube, the left end of pull rod is equipped with extrusion plate, the outer side of extrusion plate is connected with the inner side of outer tube, and the right side of extrusion plate is fixedly connected with the left end of the second spring in the inside of outer tube.

[0009] Preferably, the included angle between the side plate and the bottom plate is the same as the included angle of the top of the two ends of crossbeam.

[0010] Compared with the prior art, the beneficial effects of this utility model are: (1) The inner side of the limiting sleeve plate is closely connected to the outer side of the sleeve, which can accurately fix the position of the sleeve, ensure the accuracy of the welding position, and improve the welding quality. The top protrusion of the support plate is inserted into the limiting port, and the positioning block is inserted into the positioning groove, so that the limiting sleeve plate and the support plate are firmly connected, which further enhances the positioning effect of the sleeve.

[0011] (2) The support plate and the limiting sleeve are detachably connected by positioning blocks and springs, which is simple to operate and facilitates the installation and disassembly of the tooling.

[0012] (3) The position adjustment mechanism can easily adjust and fix the tooling position through the cooperation of the clamping plate, the pull rod and the second spring, so as to avoid the position of the welding auxiliary tooling shift during the welding process and improve work efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a top view of the structure of this utility model;

[0015] Figure 2 This is a three-dimensional structural diagram of the welding auxiliary tooling of this utility model;

[0016] Figure 3 This is a schematic diagram of the left cross-sectional structure of the welding auxiliary tooling of this utility model;

[0017] Figure 4 This utility model Figure 3 A schematic diagram of the enlarged structure of A in the middle;

[0018] Figure 5 This is a three-dimensional structural diagram of the positioning block of this utility model;

[0019] Figure 6 This is a front cross-sectional structural diagram of the position adjustment mechanism of this utility model.

[0020] The reference numerals in the figure are as follows: Battery tray 1, crossbeam 2, welding auxiliary tooling 3, sleeve 4, limiting sleeve 31, limiting port 311, support plate 32, bottom plate 33, position adjustment mechanism 34, hole groove 321, spring 322, positioning block 323, positioning groove 324, side plate 340, clamping plate 341, connecting plate 342, outer tube 343, pull rod 344, extrusion plate 345, second spring 346. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Please see Figures 1-6 This utility model provides an embodiment of a sleeve welding fixture for battery tray production, including a battery tray 1, a crossbeam 2 at the middle of the battery tray 1, a detachable welding auxiliary fixture 3 on the crossbeam 2, a sleeve 4 placed in the slot of the welding auxiliary fixture 3, the welding auxiliary fixture 3 including a limiting sleeve plate 31, the inner side of the limiting sleeve plate 31 being fitted and connected to the outer side of the sleeve 4, the left and right ends of the limiting sleeve plate 31 having limiting openings 311, the top protrusion of the support plate 32 being inserted into the limiting openings 311, the bottom of the support plate 32 being welded to the top of the base plate 33, the bottom of the base plate 33 being fitted and connected to the top of the crossbeam 2, and the front and rear ends of the base plate 33 having position adjustment mechanisms 34.

[0024] The top protrusion of the support plate 32 has slots 321 at both ends. A spring 322 is installed inside each slot 321. One end of the spring 322 is fixedly connected to one side of the positioning block 323. The positioning block 323 corresponds to the positioning groove 324 inside the limiting sleeve 31. The positioning block 323 has a semi-cylindrical structure, and its diameter is smaller than the diameter at the opening of the slot 321. The arc-shaped surface of the positioning block 323 fits snugly against the inner side of the positioning groove 324. The top protrusion of the support plate 32 is then inserted into the limiting sleeve. During insertion, the positioning block 323 is squeezed into the slot 321 by the spring 322 within the limiting port 311 of the positioning plate 31. When the support plate 32 is fully inserted, the positioning block 323 pops out under the elastic force of the spring 322 and is locked into the positioning groove 324 on the inner side of the limiting plate 31, thereby completing the connection between the limiting plate 31 and the support plate 32. At the same time, it ensures that the limiting plate 31 is in a horizontal state, and avoids affecting the position of the sleeve 4 due to the tilt of the limiting plate 31.

[0025] The position adjustment mechanism 34 includes a side plate 340 disposed at the bottom of two base plates 33. The angle between the side plate 340 and the base plate 33 is a right angle. A clamping plate 341 is provided on the outer side of the side plate 340. The inner protrusion of the clamping plate 341 is inserted into the outer groove of the side plate 340. A connecting plate 342 is provided on the left side of the top of the clamping plate 341 at the right end. An outer tube 343 is provided on the right side of the top of the clamping plate 341 at the left end. The left end of the connecting plate 342 is welded to the right end of the pull rod 344. The left end of the pull rod 344 is inserted into the outer tube 343. A pressing plate 345 is provided on the left end of the pull rod 344. The outer side of the pressing plate 345 is attached to the inner side of the outer tube 343. The right side of the pressing plate 345 is fixedly connected to the left end of the second spring 346 inside the outer tube 343.

[0026] The included angle between the side plate 340 and the bottom plate 33 is the same as the included angle between the tops of both ends of the crossbeam 2. First, place the bottom plate 33 on top of the crossbeam 2. Since the included angle between the side plate 340 and the bottom plate 33 is the same as the included angle between the tops of both ends of the crossbeam 2, it can ensure that the bottom plate 33 fits well with the crossbeam 2.

[0027] If it is necessary to adjust the position of the welding auxiliary fixture 3 on the crossbeam 2, pull the clamping plate 341 located at the right end. The connecting plate 342 will drive the pull rod 344 to move outward, and the pressing plate 345 will compress the second spring 346 inside the outer tube 343, causing the clamping plate 341 to loosen from the side plate 340. At this time, the welding auxiliary fixture 3 can be moved along the crossbeam 2. After reaching the appropriate position, release the clamping plate 341. The second spring 346 will rebound, pushing the pressing plate 345 and the pull rod 344 to reset. The clamping plate 341 will clamp the side plate 340, fixing the position of the welding auxiliary fixture 3 and preventing the position of the welding auxiliary fixture 3 from shifting during the welding process.

[0028] The sleeve 4 is placed in the slot of the welding auxiliary tooling 3. Because the limiting sleeve 31 fits against the sleeve 4, it can position and fix the sleeve 4, and then the welding operation is carried out.

[0029] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A sleeve welding tool for battery tray production, characterized by: The utility model provides a battery tray (1), the battery tray (1) middle end is equipped with crossbeam (2), the crossbeam (2) is equipped with detachable welding auxiliary tool (3), sleeve (4) is placed in the hole groove of welding auxiliary tool (3), and the welding auxiliary tool (3) includes limit sleeve board (31), the inside of limit sleeve board (31) is connected with the outside of sleeve (4) and is pasted, the left and right ends of limit sleeve board (31) are equipped with limit mouth (311), and the top end protruding block of support plate (32) inserts the inside of limit mouth (311), the bottom of support plate (32) is welded with the top of bottom plate (33), the bottom of bottom plate (33) is connected with the top of crossbeam (2) and is pasted, and the front and rear ends of bottom plate (33) are equipped with position adjusting mechanism (34).

2. The sleeve welding tool for battery tray production according to claim 1, characterized in that: The inside of the top end protruding block of support plate (32) is equipped with hole groove (321), the inside of hole groove (321) is equipped with spring (322), one end of spring (322) is fixedly connected with one side of positioning block (323), and the inside of limit sleeve board (31) is positioned with the corresponding positioning groove (324).

3. The sleeve welding tool for battery tray production according to claim 2, characterized in that: The stereoscopic structure of positioning block (323) is semicylinder, the diameter of positioning block (323) is less than the diameter of hole groove (321) opening, and the arc surface of positioning block (323) is connected with the inside of positioning groove (324) and is pasted.

4. The sleeve welding tool for battery tray production according to claim 1, characterized in that: The position adjusting mechanism (34) includes the side plate (340) of two bottom plate (33) bottom, the included angle between side plate (340) and bottom plate (33) is right angle, the outside of side plate (340) is equipped with clamping plate (341), the inside protruding block of clamping plate (341) inserts the outside recess of side plate (340), the top left side of clamping plate (341) located right end is equipped with connecting plate (342), the top right side of clamping plate (341) located left end is equipped with outer tube (343), the left end of connecting plate (342) is welded with the right end of pull rod (344), the left end of pull rod (344) inserts the inside of outer tube (343), the left end of pull rod (344) is equipped with extrusion plate (345), the outside of extrusion plate (345) is connected with the inside of outer tube (343) and is pasted, and the right side of extrusion plate (345) is fixedly connected with the left end of second spring (346) in the inside of outer tube (343).

5. The sleeve welding tool for battery tray production according to claim 4, characterized in that: The included angle between side plate (340) and bottom plate (33) is same with the top of both ends of crossbeam (2).