Multi-small-disc curved surface single-face polishing machine

Abstract

The multi-small-disc curved surface single-face polishing machine comprises a machine body, a top plate is fixedly connected to the top of the machine body, two polishing mechanisms are arranged on the top plate, a revolution motor is fixedly connected to the inner bottom of the machine body, and a containing disc is fixedly connected to the tail end of an output shaft of the revolution motor. The top of the containing disc is fixedly connected with three rotation motors, an output shaft of each rotation motor is fixedly connected with a station disc, and the top of each station disc is fixedly connected with a plurality of small discs. According to the utility model, the device is composed of three station discs, and each station disc is provided with eight small discs, so that a plurality of product bodies can be processed at the same time; according to the polishing machine, the polishing wheel can do lifting motion, autorotation motion and horizontal motion, so that a product can be polished more comprehensively and uniformly; according to the placement disc of the polishing machine, under the state that equipment is not stopped, transposition continuous machining of the station disc can be achieved through the revolution motor, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of polishing machine technology, and in particular to a multi-small-disc curved surface single-sided polishing machine. Background Technology

[0002] In modern industrial production, the requirements for product surface quality are increasingly stringent, especially for small parts, whose surface smoothness and flatness have a significant impact on product performance and appearance. Therefore, single-sided polishing of these small, curved surface products has become a crucial step in the production process.

[0003] Existing polishing equipment is not flexible enough in terms of product loading and unloading and station switching, and usually requires machine downtime for operation. This not only wastes a lot of time and reduces production efficiency, but also increases labor costs. The polishing mechanism of existing polishing equipment has a simple movement mode, and the polishing equipment is difficult to polish the processed surface well due to its single movement mode, resulting in poor product surface quality. In order to solve the above problems, this application proposes a multi-small disc curved surface single-sided polishing machine. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a multi-disc curved surface single-sided polishing machine. This device consists of three workstations, each equipped with eight small discs, enabling simultaneous processing of multiple product bodies. The polishing wheels in this machine can move vertically, rotate, and horizontally, thus achieving more comprehensive and uniform polishing of the products. Furthermore, the placement discs of this polishing machine can be continuously rotated via a revolution motor to achieve continuous processing without stopping the machine, thereby improving production efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A multi-disc curved surface single-sided polishing machine includes a machine body. A top plate is fixedly connected to the top of the machine body. Two polishing mechanisms are provided on the top plate. A revolution motor is fixedly connected to the bottom inner part of the machine body. A placement disk is fixedly connected to the end of the output shaft of the revolution motor. Three rotation motors are fixedly connected to the top of the placement disk. A work station disk is fixedly connected to the output shaft of each rotation motor. Multiple small disks are fixedly connected to the top of each work station disk. A product body is installed on the top of each small disk.

[0007] Preferably, the polishing mechanism includes a first motor fixedly connected to and disposed on the top of a top plate. A rotating disk is fixedly connected to the end of the output shaft of the first motor. A crank is rotatably connected to the bottom of the rotating disk. A movable plate is rotatably connected to the crank. Two sliders are fixedly connected to the bottom of the movable plate. Two slide rails are fixedly connected to the top of the top plate. The two sliders are respectively sleeved on the outer wall of the corresponding slide rail and slidably connected thereto. A lifting plate is disposed above the movable plate. A second motor is fixedly connected to the top of the lifting plate. A hydraulic rod is fixedly connected to the top of the movable plate. The end of the output shaft of the hydraulic rod is fixedly connected to the lifting plate. A rotating rod rotatably connected thereto is disposed through the lifting plate. A synchronous belt is sleeved on the outer wall of the output shaft of the second motor and the outer wall of the rotating rod. A polishing wheel is fixedly connected to the bottom of the rotating rod.

[0008] Preferably, four columns are fixedly connected to the top of the machine body, and all four columns are fixedly connected to the bottom of the top plate. A motor frame is fixedly connected to the top of the top plate, and the first motor is mounted on the motor frame and fixedly connected to it.

[0009] Preferably, a first pulley is fixedly connected to the end of the output shaft of the second motor, a second pulley is fixedly connected to the outer wall of the rotating rod, and the synchronous belt is sleeved on the outer walls of the first and second pulleys.

[0010] Preferably, the top of the placement tray is fixedly connected to three dividing plates, which are distributed at equal intervals.

[0011] Preferably, the top of the small plate is provided with multiple grooves, and the bottom of the product body is provided with multiple protrusions fixedly connected thereto, the grooves and protrusions being configured to cooperate with each other.

[0012] Compared with the prior art, the advantages of this utility model are as follows:

[0013] 1. This equipment is equipped with three workstations, each with eight smaller trays, which can process multiple product bodies simultaneously. The workstations can be repositioned without stopping the machine, enabling continuous processing, greatly improving production efficiency and meeting the needs of large-scale production.

[0014] This polishing wheel has three motion modes: lifting, rotation, and horizontal. The lifting motion is driven by a hydraulic rod to meet different processing pressure requirements. The second motor drives the polishing wheel to rotate via a synchronous belt. The first motor realizes the horizontal reciprocating motion of the polishing wheel through a rotating disk, crank, and other structures. The coordinated movement of these multiple motions can perform comprehensive and uniform polishing on curved products, ensuring the surface quality of the products.

[0015] The three workstations can independently achieve revolution and rotation of the small plate, driven by revolution motors and rotation motors respectively. The product is subjected to uniform force during polishing, and loading and unloading operations are convenient without stopping the machine, which improves the flexibility and practicality of the equipment.

[0016] In summary, this device consists of three workstations, each equipped with eight smaller workstations, enabling simultaneous processing of multiple product bodies. The polishing wheels in this polishing machine can move vertically, rotate, and horizontally, thus achieving more comprehensive and uniform polishing of the products. Furthermore, the placement of the workstations in this polishing machine can be continuously processed by rotating the workstations via a revolving motor while the equipment is running, thereby improving production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the multi-small-disc curved surface single-sided polishing machine proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the first part of the multi-small-disc curved surface single-sided polishing machine proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the second part of the multi-small-disc curved surface single-sided polishing machine proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of the third part of the multi-small-disc curved surface single-sided polishing machine proposed in this utility model;

[0021] Figure 5 This is a schematic diagram of the fourth part of the multi-small-disc curved surface single-sided polishing machine proposed in this utility model;

[0022] Figure 6 This is a top view of part of the structure of the multi-small-disc curved surface single-sided polishing machine proposed in this utility model.

[0023] In the diagram: 1. Machine body, 2. Top plate, 3. First motor, 4. Rotary disk, 5. Crank rod, 6. Moving plate, 7. Slider, 8. Slide rail, 9. Second motor, 10. Synchronous belt, 11. Rotating rod, 12. Hydraulic rod, 13. Polishing wheel, 14. Revolutionary motor, 15. Placement disk, 16. Dividing plate, 17. Rotary motor, 18. Workstation disk, 19. Small disk, 20. Groove, 21. Product body, 22. Protrusion. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Reference Figures 1-5A multi-disc curved surface single-sided polishing machine includes a body 1, a top plate 2 fixedly connected to the top of the body 1, and four columns fixedly connected to the top of the body 1. The four columns are all fixedly connected to the bottom of the top plate 2. The top plate 2 is used to install and support the polishing mechanism. Two polishing mechanisms are provided on the top plate 2. Each polishing mechanism includes a first motor 3 fixedly connected to the top of the top plate 2. The first motor 3 provides driving force for the horizontal movement of the polishing mechanism. A motor frame is fixedly connected to the top of the top plate 2, and the first motor 3 is mounted on the motor frame and fixedly connected to it. Next, a rotating disk 4 is fixedly connected to the end of the output shaft of the first motor 3. A crank 5 is rotatably connected to the bottom of the rotating disk 4. The rotation of the rotating disk 4 causes the crank 5 to swing. A movable plate 6 is rotatably connected to the crank 5. The swing of the crank 5 drives the movable plate 6 to move. Two sliders 7 are fixedly connected to the bottom of the movable plate 6. Two slide rails 8 are fixedly connected to the top of the top plate 2. The two sliders 7 are respectively sleeved on the outer wall of the corresponding slide rail 8 and slidably connected to it. The two slide rails 8 guide the sliders 7 so that the sliders 7 can only slide along the slide rails 8.

[0026] A lifting plate is located above the movable plate 6. The lifting plate is used to mount and drive the second motor 9, synchronous belt 10, rotating rod 11, and polishing wheel 13 to rise and fall. The second motor 9 is fixedly connected to the top of the lifting plate, providing power for the rotation of the polishing wheel 13. A hydraulic rod 12 is fixedly connected to the top of the movable plate 6, driving the lifting plate to rise and fall. Three vertical rods are fixedly connected to the top of the movable plate 6, each fixedly connected to the outer wall of the hydraulic rod 12. These three vertical rods penetrate the lifting plate and are slidably connected to it. The three vertical rods guide and support the lifting plate, ensuring its stability during lifting and falling. The output shaft end of the hydraulic rod 12 is fixedly connected to the lifting plate. A rotating rod 11 is rotatably connected to the lifting plate. The outer wall of the output shaft of the second motor 9 and the outer wall of the rotating rod 11 are fitted with a synchronous belt 10. The synchronous belt 10 is used to transmit the power of the second motor 9 to the rotating rod 11 to achieve linkage. The output shaft end of the second motor 9 is fixedly connected to a first pulley. The outer wall of the rotating rod 11 is fixedly connected to a second pulley. The synchronous belt 10 is fitted on the outer walls of the first pulley and the second pulley. The bottom of the rotating rod 11 is fixedly connected to a polishing wheel 13. The rotating rod 11 drives the polishing wheel 13 to rotate for polishing.

[0027] A revolution motor 14 is fixedly connected to the bottom of the machine body 1. The revolution motor 14 provides the driving force for the revolution of the placement tray 15 and the components on it. The end of the output shaft of the revolution motor 14 is fixedly connected to the placement tray 15. Three dividing plates 16 are fixedly connected to the top of the placement tray 15. The three dividing plates 16 are evenly distributed and divide the top space of the placement tray 15. One space is used for loading and unloading, and two spaces are used for processing operations. Three self-rotating motors 17 are fixedly connected to the top of the placement tray 15. The self-rotating motors 17 are workstation trays 18. The rotation of the small disk 19 provides power. The output shaft of each rotating motor 17 is fixedly connected to the work station disk 18. Multiple small disks 19 are fixedly connected to the top of each work station disk 18. The product body 21 is mounted on the top of each small disk 19. Multiple grooves 20 are opened on the top of the small disk 19. Multiple protrusions 22 are fixedly connected to the bottom of the product body 21. The grooves 20 and protrusions 22 are set in cooperation. The cooperation of the grooves 20 and protrusions 22 is used to fix the product body 21 on the small disk 19 to ensure the stability of the product body 21 during the polishing operation.

[0028] In this utility model, the polishing machine is mainly composed of three workstations 18, one for loading and unloading and two for processing operations; the three workstations 18 are composed of eight small discs 19, which can meet the processing of multiple product bodies 21, and the eight small discs 19 can realize revolution and rotation; the polishing wheel 13 set above the two processing workstations can realize its own lifting movement, rotation movement and horizontal movement.

[0029] The placement tray 15 is mainly composed of three workstation trays 18 (each workstation tray 18 is equipped with eight small trays 19), which can achieve continuous processing by means of a revolution motor 14 without stopping the machine; the three workstation trays 18 can independently realize revolution and rotation (the revolution motor 14 drives the placement tray 15 to rotate, realizing the revolution of the three workstation trays 18 and multiple small trays 19, and the rotation motor 17 drives the workstation trays 18 and multiple small trays 19 to rotate, realizing the rotation of multiple small trays 19).

[0030] The output shaft of the second motor 9 drives the synchronous belt 10, the rotating rod 11, and the polishing wheel 13 to rotate; the output shaft of the first motor 3 drives the rotating disk 4 to rotate, causing the crank rod 5 to swing so that the moving plate 6 and the two sliders 7 can slide on the slide rail 8, realizing the horizontal reciprocating motion of the moving plate 6 and the polishing wheel 13; the hydraulic rod 12 drives the lifting plate, the second motor 9 on the lifting plate, the synchronous belt 10, the rotating rod 11, and the polishing wheel 13 to move up and down to meet the pressure requirements of processing.

Claims

1. A multi-disk surface polishing machine comprising a machine body (1), characterized in that, The top of the body (1) is fixedly connected with a top plate (2), two polishing mechanisms are arranged on the top plate (2), the inner bottom of the body (1) is fixedly connected with a revolution motor (14), the output shaft tail end of the revolution motor (14) is fixedly connected with a placing disc (15), the top of the placing disc (15) is fixedly connected with three rotation motors (17), the output shaft of each rotation motor (17) is fixedly connected with a work station disc (18), the top of each work station disc (18) is fixedly connected with a plurality of small discs (19), and the top of each small disc (19) is provided with a product body (21).

2. The multi-disk surface polishing machine of claim 1, wherein, The polishing mechanism comprises a first motor (3) arranged on the top of the top plate (2) and fixedly connected with the same, the output shaft tail end of the first motor (3) is fixedly connected with a rotating disc (4), the bottom of the rotating disc (4) is rotatably connected with a crank rod (5), the crank rod (5) is rotatably connected with a moving plate (6), the bottom of the moving plate (6) is fixedly connected with two sliding blocks (7), the top of the top plate (2) is fixedly connected with two sliding rails (8), the two sliding blocks (7) are respectively sleeved on the outer walls of the corresponding sliding rails (8) and are in sliding connection with the same, a lifting plate is arranged above the moving plate (6), the top of the lifting plate is fixedly connected with a second motor (9), the top of the moving plate (6) is fixedly connected with a hydraulic rod (12), the output shaft tail end of the hydraulic rod (12) is fixedly connected with the lifting plate, a rotating rod (11) is arranged on the lifting plate and is rotatably connected with the same, the outer wall of the output shaft of the second motor (9) and the outer wall of the rotating rod (11) are jointly sleeved with a synchronous belt (10), and the bottom of the rotating rod (11) is fixedly connected with a polishing wheel (13).

3. The multi-disk surface polishing machine of claim 2, wherein, The top of the body (1) is fixedly connected with four columns, the four columns are all fixedly connected with the bottom of the top plate (2), the top of the top plate (2) is fixedly connected with a motor frame, and the first motor (3) is arranged on the motor frame and fixedly connected with the same.

4. The multi-disk surface polishing machine of claim 2, wherein, The output shaft tail end of the second motor (9) is fixedly connected with a first pulley, the outer wall of the rotating rod (11) is fixedly connected with a second pulley, and the synchronous belt (10) is sleeved on the outer walls of the first pulley and the second pulley.

5. The multi-disk surface polishing machine of claim 1, wherein, The top of the placing disc (15) is fixedly connected with three dividing plates (16), and the three dividing plates (16) are distributed at equal intervals.

6. The multi-disk surface curver single-side polisher according to claim 1, wherein, A plurality of grooves (20) are arranged on the top of the small disc (19), the bottom of the product body (21) is provided with a plurality of protrusions (22) fixedly connected with the same, and the grooves (20) and the protrusions (22) are arranged in cooperation. The top of the placing disc (15) is fixedly connected with three dividing plates (16), and the three dividing plates (16) are distributed at equal intervals.

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