Full-automatic decontamination and descaling instrument

Abstract

The utility model relates to the technical field of descaling instruments, and discloses a full-automatic decontamination and descaling instrument which comprises a descaling shell, a filter screen cylinder and an electric brush, the descaling shell is composed of an upper shell and a lower shell, and a flange between the upper shell and the lower shell is in butt joint with a connecting disc; the filter screen cylinder is mounted at the top of the connecting disc and is used for intercepting particle impurities in sewage; and the electric brush extends into the filter screen cylinder and is used for brushing impurities on the inner wall surface of the filter screen cylinder. The working principle of the full-automatic decontamination and descaling instrument is mainly that dirt and impurities are intercepted and cleaned in a physical and mechanical mode. The filter screen cylinder is used for intercepting particle impurities in sewage, and the electric brush is used for removing adhesive substances on the inner wall of the filter screen cylinder, so that the filtering effect is ensured.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of scale removal instrument, specifically relates to a full -automatic clean up scale removal instrument. BACKGROUND

[0002] In the industrial and water treatment field, the clean-up scale removal equipment is a key component, which is used for removing the impurities such as suspended particles, silt, microorganisms and the like in water to ensure the normal operation of the system and the safety of water quality. The traditional clean-up scale removal technology usually relies on the structure of filter element pressing plate and multiple small filter screens, and the small filter screens are used to intercept the particulate impurities in sewage.

[0003] In the prior art, the clean-up scale removal instrument is mainly composed of a shell, multiple small filter screens. Specifically, the multiple stainless steel filter elements are fixed on the upper and lower tube plates in the shell through the filter element pressing plate, and the small filter screens are used to intercept the small particles and adhesive substances in sewage. When the filter screen is blocked by dirt, the reverse washing mode is usually used for cleaning. However, due to the structural characteristics of the small filter screen, this cleaning mode cannot completely remove the dirt on the filter screen, especially the strongly adhesive substances, which leads to the gradual decline of the filtering effect.

[0004] In order to solve the technical problem that the traditional small filter screen design leads to incomplete reverse washing, the residual dirt on the filter screen affects the filtering efficiency, and even may cause the equipment to be blocked. Incomplete cleaning, the filter screen needs more frequent maintenance and replacement, which increases the maintenance cost and workload, the full-automatic clean-up scale removal instrument is proposed, which changes the multiple small filter screens into one large filter screen, and increases the electric brush to clean the wall of the large filter screen, so that the filter screen can be completely cleaned, and the equipment can reach the best working state. CONTENT OF THE UTILITY MODEL

[0005] The present application aims to solve the technical problem that the multiple small filter screens in the prior art cannot remove the various small adhesive substances by reverse washing, and the automatic electric brush cannot clean the inside of the filter screen, which leads to incomplete cleaning and poor filtering.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A full-automatic clean-up scale removal instrument, comprising a scale removal shell, a filter screen cylinder and an electric brush, the scale removal shell is composed of an upper shell and a lower shell, and a connecting disc is flange-connected between the upper shell and the lower shell; the filter screen cylinder is installed on the top of the connecting disc and is used to intercept the particulate impurities in sewage; the electric brush extends into the inside of the filter screen cylinder and is used to clean the impurities on the inner wall surface of the filter screen cylinder.

[0008] The working principle of the full-automatic cleaning and descaling instrument is mainly to intercept and clean the dirt and impurities through physical and mechanical methods. Specifically, the filter screen cylinder is used to intercept the particulate impurities in the sewage, and the electric brush is used to remove the adhering substances on the inner wall of the filter screen cylinder to ensure the filtering effect.

[0009] As a preferred, the bottom of the lower shell is provided with a sewage outlet, and the two sides of the lower shell are respectively provided with water inlets. It is convenient to discharge the accumulated dirt at the bottom of the equipment, reduce the accumulation of dirt in the equipment, improve the working efficiency and service life of the equipment. The sewage enters the descaling shell through the water inlet.

[0010] As a preferred, the side of the upper shell is provided with a water outlet. The clean water is more easily discharged from the equipment, reducing the resistance of the water flow and ensuring the quality of the filtered water.

[0011] As a preferred, the upper shell is provided with a magnetization chamber surrounded by a partition plate, and the magnetization chamber is provided with a rare earth strong magnetic block. The rare earth strong magnetic block can magnetize the water, change the physical properties of the water, reduce the scaling phenomenon in the water, and improve the filtering effect of the equipment.

[0012] As a preferred, the filter screen cylinder includes a bottom mounting disc and a circular screen cylinder butted to the top of the mounting disc through bolts, the bottom of the circular screen cylinder is provided with an inner convex and annularly equidistantly arranged hole mounting block A, the mounting disc includes an annular disc, a center disc arranged at the center position of the inner side of the annular disc and fixedly connected with the annular disc through four annularly equidistantly arranged connecting rods, and the annular disc is provided with an inner convex and annularly equidistantly arranged hole mounting block B.

[0013] As a preferred, the inner side of the connecting disc is provided with an inner convex and annularly equidistantly arranged hole mounting block C, the hole mounting block B, the hole mounting block A and the hole mounting block C are threadedly connected by the bolts and cooperated with the nuts to screw and fix the mounting disc and the circular screen cylinder and the connecting disc together. The bolt butt joint mode makes the installation and replacement of the filter screen cylinder more convenient and fast. The design of the hole mounting block A, the hole mounting block B and the hole mounting block C ensures the stable connection of the filter screen cylinder with the shell and other components, and improves the overall stability of the equipment.

[0014] As a preferred, the electric brush includes a driving motor, a rotating shaft fixedly connected with the output end of the driving motor, a brush holder annularly equidistantly arranged on the rotating shaft and extending into the circular screen cylinder, and a vertical brush mounted on the brush holder and cleaning the inner wall surface of the circular screen cylinder. The setting of the electric brush makes the cleaning process automatic, reduces the manual intervention, and improves the automation degree and working efficiency of the equipment.

[0015] As preferred, the rotating shaft is rotatably connected with the center disc through bearing A, and the rotating shaft penetrates through the center disc, the top end of the rotating shaft is rotatably connected with the top end of the circular screen cylinder through bearing B, and the rotating shaft is rotatably connected with the lower shell through bearing C.

[0016] As preferred, the driving motor is installed at the bottom of the lower shell.

[0017] Compared with the prior art, the technical effects and advantages of the utility model are:

[0018] The full-automatic dirt cleaning and scale removing instrument is based on physical filtration and mechanical cleaning.

[0019] The full-automatic dirt cleaning and scale removing instrument greatly reduces the need for manual cleaning, reduces maintenance costs and downtime by using the electric brush to automatically clean the filter screen.

[0020] The full-automatic dirt cleaning and scale removing instrument not only improves water treatment efficiency, but also realizes automation of equipment operation, greatly reduces operation cost. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a structural schematic view of the utility model;

[0022] Figure 2 It is a sectional view of the utility model;

[0023] Figure 3 It is an exploded view of the utility model;

[0024] Figure 4It is a structure schematic view of the lower shell of the utility model;

[0025] Figure 5 It is a structure schematic view of the filter screen cylinder of the utility model;

[0026] Figure 6 It is a structure schematic view of the connecting disc of the utility model;

[0027] Figure 7 It is a structure schematic view of the electric brush of the utility model;

[0028] Figure 8 It is a structure schematic view of the mounting disc of the utility model.

[0029] In the drawing: 1, descaling shell; 101, upper shell; 102, lower shell; 103, sewage outlet; 104, water inlet; 105, water outlet; 106, magnetizing chamber; 107, rare earth strong magnetic block; 108, partition; 2, connecting disc; 21, hole mounting block C; 3, filter screen cylinder; 31, mounting disc; 3101, annular disc; 3102, connecting rod; 3103, center disc; 3104, hole mounting block B; 32, circular screen cylinder; 3201, hole mounting block A; 4, electric brush; 41, driving motor; 42, rotating shaft; 43, brush holder; 44, vertical brush; 5, bearing A; 6, bearing B; 7, bearing C. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] The following will be combined Figures 1 to 8 The application will be further described in detail,

[0032] The embodiment of the application discloses a kind of full-automatic pollution cleaning and descaling instrument, including descaling shell 1, filter screen cylinder 3 and electric brush 4, descaling shell 1 is composed of upper shell 101 and lower shell 102, lower shell 102 bottom is equipped with sewage outlet 103, and the two sides of lower shell 102 are equipped with water inlet 104 respectively.The design of bottom sewage outlet 103 makes that the dirt and accumulated impurities in equipment can be conveniently discharged, to help to keep the cleanliness inside equipment. Periodic sewage can reduce the downtime of equipment due to dirt accumulation, improve the continuous operation capacity of equipment. The design of bottom sewage outlet 103 makes that maintenance work is more easily carried out, reduces the complexity and cost of maintenance.

[0033] Two sides are respectively provided with water inlets 104. If one side of the water inlet 104 fails or needs maintenance, the other side of the water inlet 104 can keep the system running, improving the reliability of the equipment. Double water inlets 104 help to improve the uniform distribution of water flow, avoid local filter overload, and prolong the service life of the filter.

[0034] The side of the upper shell 101 is provided with a water outlet 105. The design of the side water outlet 105 helps to reduce the resistance of water flow in the shell, improve the efficiency of water flow and the speed of water outlet. The design of the side water outlet 105 can provide more flexibility for the installation of the equipment, adapt to different space layout.

[0035] The upper shell 101 is provided with a magnetization chamber 106 surrounded by a partition 108, and the magnetization chamber 106 is provided with a rare earth strong magnetic block 107. The rare earth strong magnetic block 107 can magnetize the water, change the structure of calcium and magnesium ions in the water, and reduce the formation of scale, thereby improving the filtering efficiency of the equipment. Magnetized water is beneficial to some industrial processes, such as reducing the surface tension of water, improving its solubility and cleaning ability.

[0036] The flange of the upper shell 101 and the lower shell 102 is connected to the connecting disc 2; the filter screen cylinder 3 is installed on the top of the connecting disc 2 and used to intercept particulate impurities in sewage; the filter screen cylinder 3 includes a bottom mounting disc 31 and a circular screen cylinder 32 connected to the top of the mounting disc 31 by bolts, the bottom of the circular screen cylinder 32 is provided with a plurality of hole mounting blocks A3201 arranged in a ring shape and at equal distances, and the mounting disc 31 includes a ring disc 3101, a center disc 3103 arranged at the center position of the inner side of the ring disc 3101 and fixedly connected to the ring disc 3101 by four connecting rods 3102 arranged in a ring shape and at equal distances, and the ring disc 3101 is provided with a plurality of hole mounting blocks B3104 arranged in a ring shape and at equal distances.

[0037] The inner side of the connecting disc 2 is provided with a plurality of hole mounting blocks C21 arranged in a ring shape and at equal distances, the hole mounting blocks B3104, the hole mounting blocks A3201 and the hole mounting blocks C21 are threadedly connected by bolts, and the mounting disc 31, the circular screen cylinder 32 and the connecting disc 2 are fixed together by cooperating with nuts.

[0038] The design of the bolt connection makes the installation and replacement of the filter screen cylinder 3 more convenient and fast. The design of the hole mounting block increases the contact area between the filter screen cylinder 3 and the shell, improves the overall stability. The arrangement of the hole mounting block C21 makes the connection between the mounting disc 31, the circular screen cylinder 32 and the connecting disc 2 more firm, preventing loosening during equipment operation. The threaded connection of the bolt and the cooperation of the nut simplify the maintenance and disassembly work of the equipment, and improve the maintenance efficiency.

[0039] The electric brush 4 extends into the interior of the filter screen cylinder 3 for brushing off impurities on the inner wall surface of the filter screen cylinder 3. The electric brush 4 includes a driving motor 41, a rotating shaft 42 fixedly connected with the output end of the driving motor 41, a brush holder 43 arranged in a ring shape at equal intervals on the rotating shaft 42 and extending into the circular screen cylinder 32, and a vertical brush 44 mounted on the brush holder 43 and brushing the inner wall surface of the circular screen cylinder 32.

[0040] The electric brush 4 is powered by the driving motor 41 and can automatically brush off dirt on the inner wall of the filter screen cylinder 3, improving cleaning efficiency and reducing the need for manual cleaning. Since the electric brush 4 can regularly brush the filter screen cylinder 3, it reduces the downtime of the equipment caused by filter screen blockage. Regularly removing dirt can prevent excessive wear of the filter screen caused by dirt accumulation, thereby prolonging the service life of the filter screen. The cleaned filter screen can more effectively intercept particulate impurities, improving the water quality of the treated water.

[0041] The rotating shaft 42 is rotatably connected with the center disc 3103 through bearing A5, and the rotating shaft 42 penetrates the center disc 3103, the top end of the rotating shaft 42 is rotatably connected with the top end of the circular screen cylinder 32 through bearing B6, and the rotating shaft 42 is also rotatably connected with the lower shell 102 through bearing C7. Through the arrangement of bearings A5, B6 and C7, the rotating shaft 42 can rotate stably, reducing mechanical vibration and noise and improving the reliability of the equipment operation. The use of bearings reduces the direct friction between the rotating shaft 42 and the center disc 3103, the circular screen cylinder 32 and the lower shell 102, thereby reducing wear and prolonging the service life of the equipment components. The arrangement of bearings helps to accurately control the position of the rotating shaft 42, ensuring that the electric brush 4 can accurately aim at the inner wall of the filter screen cylinder 3 for cleaning. The design of bearings makes it easier to maintain and replace parts, reducing maintenance costs and time.

[0042] The driving motor 41 is installed at the bottom of the lower shell 102. Installing the driving motor 41 at the bottom of the equipment helps to lower the center of gravity of the entire system, improving the stability of the equipment. Bottom installation can simplify the connection process of the motor and the rotating shaft 42, facilitating installation and maintenance. Installing at the bottom helps to protect the motor from water and other impurities, prolonging the service life of the motor. Bottom-mounted motor can make more efficient use of space, providing more possibilities for the installation and layout of other components.

[0043] The descaling housing 1 is composed of an upper housing 101 and a lower housing 102, which are connected by flange butt joint and connecting disc 2. This design facilitates the sealing and maintenance of the housing. The filter screen cylinder 3 is installed on the top of the connecting disc 2, which will intercept the particulate impurities in the sewage when it flows into the descaling housing 1. The design and material selection of the filter screen cylinder 3 determine its filtering efficiency, usually stainless steel filter elements with specific pore size are used to intercept particles of different sizes. The electric brush 4 extends into the filter screen cylinder 3 and rotates under the drive of the motor. The bristles of the brush contact the inner wall of the filter screen cylinder 3 and brush off the impurities adhering to the filter screen. This mechanical brushing method effectively removes the accumulated dirt on the filter screen, maintaining the filtering performance.

[0044] By intercepting particulate impurities in sewage, the filter screen cylinder 3 can prevent impurities from entering downstream water treatment systems or equipment, protecting these systems from contamination and damage. The introduction of the electric brush 4 realizes the automatic cleaning of the filter screen, reducing the need for manual intervention and improving the degree of automation and the convenience of operation of the equipment. Since the descaling instrument can automatically clean, it reduces downtime and reduces the cost of manual cleaning and maintenance. Continuous cleaning and maintenance help to extend the service life of the filter screen and other water treatment equipment, as they are not clogged by dirt and impurities. Clean filter screens can provide better filtration, ensuring that the water quality meets the requirements. Through effective filtration and cleaning, water pollution and resource waste to the environment are reduced. The design of this fully automatic descaling instrument aims to provide an efficient and low-maintenance solution for the removal of dirt and impurities in various industrial and commercial water treatment applications.

[0045] The fully automatic descaling instrument is based on the combination of physical filtration and mechanical cleaning technology, aiming to automatically remove solid particulate impurities and scale in water to maintain system cleanliness and efficient operation. Sewage or water to be treated enters the descaling housing 1 through the water inlet 104. The descaling housing 1 is usually composed of an upper housing 101 and a lower housing 102, which are connected by flange butt joint and connecting disc 2. After the water flows in, it first passes through the filter screen cylinder 3, which is used to intercept particulate impurities such as sand and other suspended solids in the sewage. Inside the filter screen cylinder 3, there is an electric brush 4, the rotation of which is controlled by the drive motor 41. When the impurities in the water are intercepted by the filter screen, the electric brush 4 will automatically start to brush the inner wall of the filter screen to remove the impurities adhering to the filter screen. This way ensures the continuous cleaning of the filter screen, avoiding clogging of the filter screen, thus maintaining the filtering effect.

[0046] Through the sewage outlet 103 at the bottom of the lower housing 102, accumulated dirt at the bottom of the equipment can be periodically discharged, which helps to reduce the accumulation of dirt in the equipment and keep the equipment clean.

[0047] The upper shell 101 is also provided with a magnetization chamber 106 containing a rare earth strong magnetic block 107. When the water flows through the magnetization chamber 106, the magnetization block will magnetize the water, which can change the physical structure of calcium and magnesium ions in the water and reduce the formation of scale. The filtered and cleaned water flows out through the water outlet 105 on the side of the upper shell 101. This design makes it easy for clean water to flow out and has low water flow resistance, ensuring the quality of the filtered water.

[0048] In summary, the fully automatic pollution cleaning and scale removal device achieves its working principle through the following steps:

[0049] Physical filtration: intercepts solid particles in water.

[0050] Mechanical cleaning: regular removal of impurities on the filter screen by the electric brush 4.

[0051] Automatic pollution discharge: discharges the dirt inside the device to keep the system clean.

[0052] Magnetization treatment (if any): changes the physical properties of water to reduce scaling.

[0053] Water outlet: provides clean water to flow out of the device.

[0054] This fully automatic pollution cleaning and scale removal method not only improves water treatment efficiency, but also reduces the need for manual maintenance and reduces operating costs.

[0055] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modification, equivalent substitution, improvement, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A full-automatic dirt and scale removing device, characterized in that, The utility model relates to a sewage descaling device, which comprises: a descaling shell (1) composed of an upper shell (101) and a lower shell (102), and a connecting disc (2) flange-connected between the upper shell (101) and the lower shell (102); a filter screen cylinder (3) installed on the top of the connecting disc (2) and used for intercepting particulate impurities in sewage; an electric brush (4) extending into the inside of the filter screen cylinder (3) and used for brushing impurities on the inner wall surface of the filter screen cylinder (3).

2. The full-automatic dirt and scale removal instrument according to claim 1, characterized in that: The bottom of the lower shell (102) is provided with a sewage outlet (103), and the two sides of the lower shell (102) are respectively provided with water inlets (104).

3. The fully automatic cleaning and descaling instrument according to claim 1, characterized in that: The side of the upper shell (101) is provided with a water outlet (105).

4. The full-automatic dirt and scale removal instrument according to claim 1, characterized in that: The upper shell (101) is provided with a magnetizing chamber (106) surrounded by a partition plate (108), and the magnetizing chamber (106) is provided with a rare earth strong magnetic block (107).

5. The fully automatic cleaning and descaling instrument according to claim 1, characterized in that: The filter screen cylinder (3) comprises a bottom mounting disc (31) and a circular screen cylinder (32) bolt-connected on the top of the mounting disc (31), the bottom of the circular screen cylinder (32) is provided with inner convex and annularly and equidistantly arranged hole mounting blocks A (3201), the mounting disc (31) comprises an annular disc (3101), a center disc (3103) arranged at the center position on the inner side of the annular disc (3101) and fixedly connected with the annular disc (3101) through four connecting rods (3102) arranged annularly and equidistantly, and the annular disc (3101) is provided with inner convex and annularly and equidistantly arranged hole mounting blocks B (3104).

6. The fully automatic dirt and scale removal device according to claim 5, characterized in that: The inner side of the connecting disc (2) is provided with inner convex and annularly and equidistantly arranged hole mounting blocks C (21), the hole mounting blocks B (3104), the hole mounting blocks A (3201) and the hole mounting blocks C (21) are bolt-threadedly connected and fixed together with nuts, and the mounting disc (31), the circular screen cylinder (32) and the connecting disc (2) are screwed together.

7. The fully automatic dirt and scale removal device according to claim 6, characterized in that: The electric brush (4) comprises a driving motor (41), a rotating shaft (42) fixedly connected with the output end of the driving motor (41), brush holders (43) arranged annularly and equidistantly on the rotating shaft (42) and extending into the circular screen cylinder (32), and vertical brushes (44) installed on the brush holders (43) and used for brushing the inner wall surface of the circular screen cylinder (32).

8. The fully automatic dirt and scale removal device according to claim 7, characterized in that: The rotating shaft (42) is rotatably connected with the center disc (3103) through a bearing A (5) and penetrates through the center disc (3103), the top end of the rotating shaft (42) is rotatably connected with the top end of the circular screen cylinder (32) through a bearing B (6), and the rotating shaft (42) is further rotatably connected with the lower shell (102) through a bearing C (7).

9. The fully automatic dirt and scale removal device according to claim 7, characterized in that: The driving motor (41) is installed on the bottom of the lower shell (102).

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