Float glass high-wear-resistance treatment device
By designing a high-wear-resistant float glass processing device, using a connecting plate made of 304 stainless steel and an electric slide table, uniform processing of multiple glass sheets was achieved, solving the problem that existing technologies cannot process multiple glass sheets simultaneously, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-31
AI Technical Summary
Existing float glass manufacturing equipment cannot process multiple pieces of glass simultaneously and ensure uniform processing, resulting in decreased production efficiency and product quality.
A high wear-resistant treatment device for float glass was designed. The device uses a connecting plate, a storage plate, and a baffle made of 304 stainless steel. Through the cooperation of an electric slide and a box cover, multiple pieces of glass are uniformly immersed in a potassium nitrate salt bath for ion replacement treatment, thereby enhancing the wear resistance of the glass.
It achieves uniform processing of multiple glass sheets, improving production efficiency and product quality, and enhances operational convenience and equipment lifespan through the design of dustproof nets and electric sliding tables.
Smart Images

Figure CN224062689U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of float glass processing technology, and specifically relates to a high wear-resistant processing device for float glass. Background Technology
[0002] Float glass is a method of manufacturing flat glass. It forms a smooth glass by floating molten glass on the surface of a molten metal, usually tin. To improve the wear resistance of float glass, chemical strengthening is one of the most commonly used methods. This involves immersing the glass in a potassium salt or other alkaline ion exchange solution at high temperature, causing larger ions, such as potassium ions, to replace smaller sodium ions in the glass surface layer. This creates a compressive stress layer on the glass surface, enhancing its hardness and wear resistance.
[0003] A search revealed that Chinese Patent Publication No. CN211170431U, authorized on August 4, 2020, discloses float glass manufacturing equipment, including a tin bath, a tin liquid charging device, and a tin removal device. The tin bath is used to hold molten tin and glass plates, and has a discharge port. The tin liquid charging device is installed inside the tin bath to charge the molten tin. The tin removal device includes a parallel plate capacitor, which is located at the discharge port of the tin bath. The above embodiment of the float glass manufacturing equipment has a simple structure and good tin removal effect.
[0004] However, the device still has the following drawbacks: the above embodiment does not have the effect of processing multiple pieces of glass. If multiple pieces of glass cannot be processed at the same time and the processing of multiple pieces of glass is not guaranteed to be uniform, it will result in long processing time, which is time-consuming and labor-intensive, thereby reducing work efficiency and product quality. Utility Model Content
[0005] To address the aforementioned problems, this utility model provides a high wear-resistant treatment device for float glass, comprising a treatment box, a control panel installed on one side wall of the treatment box, a box cover slidably fitted to the top of the treatment box, two sets of connecting plates symmetrically installed at the bottom of the box cover, several sets of baffles equally spaced between the two sets of connecting plates, the bottom of the several sets of baffles all mounted on the top of a shelf, a drain pipe connected to the bottom of one side wall of the treatment box, an electric valve installed on the drain pipe, and the connecting plates, shelf, and baffles all being made of 304 stainless steel.
[0006] Furthermore, a processing cavity is provided on the top of the processing box, and several sets of electric heating tubes are installed at equal intervals inside the processing box.
[0007] Furthermore, the two sets of connecting plates have their opposite sidewalls slidably attached to the corresponding inner walls of the processing cavity, and both sets of connecting plates are rectangular in shape.
[0008] Furthermore, the storage plate is located directly below the lid, and the outer wall of the storage plate slides against the inner wall of the processing cavity.
[0009] Furthermore, two sets of ventilation openings are symmetrically provided on the top of the box cover, and each set of ventilation openings is equipped with a dustproof net.
[0010] Furthermore, a set of storage plates is installed at the bottom of the two sets of connecting plates, and several sets of empty slots are equally spaced on the top of the storage plates.
[0011] Furthermore, two sets of electric slides are vertically embedded on the corresponding two side walls of the processing box, and a set of mounting blocks are installed on the output end of each set of electric slides.
[0012] Furthermore, each set of mounting blocks has an electric push rod installed at the top center, and each set of electric push rods has a connecting block installed at its output end. The two sets of connecting blocks are installed at both ends of the cover.
[0013] The beneficial effects of this utility model are:
[0014] 1. Several groups of glass are placed at equal intervals on the top of the shelf, with the glass separated by baffles, and then lowered into the potassium nitrate bath. This ensures that multiple pieces of glass can be processed evenly, greatly improving production efficiency and product quality.
[0015] 2. After placing several sets of glass on top of the shelf, the electric slide lowers the box cover and the shelf and glass at the same time. After the set immersion time is reached, the electric slide is restarted to raise the shelf and several sets of glass again. The processed glass is then taken out and the glass to be processed is put in, which facilitates loading and unloading and improves convenience.
[0016] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures pointed out in the description, claims, and drawings. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 A schematic diagram of the processing device structure according to an embodiment of the present invention is shown;
[0019] Figure 2 A cross-sectional schematic diagram of a processing apparatus according to an embodiment of the present invention is shown;
[0020] Figure 3 A schematic diagram of the shelf structure according to an embodiment of the present invention is shown.
[0021] In the diagram: 1. Processing box; 2. Control panel; 3. Electric slide; 4. Mounting block; 5. Electric push rod; 6. Connecting block; 7. Box cover; 8. Ventilation opening; 9. Processing chamber; 10. Electric heating element; 11. Connecting plate; 12. Shelf; 13. Empty trough; 14. Baffle; 15. Drain pipe; 16. Electric valve. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] This utility model embodiment provides a high wear-resistant treatment device for float glass, including a treatment box 1, exemplarily, such as... Figure 1 As shown, a control panel 2 is installed on one side wall of the processing box 1. Two sets of electric slides 3 are vertically embedded on the corresponding two side walls of the processing box 1. A set of mounting blocks 4 are installed on the output end of each set of electric slides 3. A set of electric push rods 5 are installed at the top center of each set of mounting blocks 4. A set of connecting blocks 6 are installed on the output end of each set of electric push rods 5. A box cover 7 is slidably attached to the top of the processing box 1. Two sets of connecting blocks 6 are installed at both ends of the box cover 7. Two sets of ventilation openings 8 are symmetrically opened on the top of the box cover 7. A set of dustproof nets is installed in each set of ventilation openings 8.
[0024] For example, such as Figure 2 and Figure 3As shown, the top of the processing box 1 has a processing cavity 9. Several sets of electric heating tubes 10 are installed at equal intervals inside the processing box 1. Two sets of connecting plates 11 are symmetrically installed at the bottom of the box cover 7. The side walls of the two sets of connecting plates 11 that are far apart slide against the corresponding inner walls of the processing cavity 9. Both sets of connecting plates 11 are rectangular in shape. A shelf 12 is installed at the bottom of the two sets of connecting plates 11, and the shelf 12 is located directly below the box cover 7. The outer wall of the plate 12 slides against the inner wall of the processing chamber 9. Several sets of empty slots 13 are equally spaced on the top of the plate 12. Several sets of baffles 14 are equally spaced between the two sets of connecting plates 11. The bottom of the several sets of baffles 14 are all installed on the top of the plate 12. A drain pipe 15 is connected to the bottom of one side wall of the processing box 1. An electric valve 16 is installed on the drain pipe 15. The connecting plate 11, the plate 12 and the baffles 14 are all made of 304 stainless steel.
[0025] Working principle: The device is controlled via control panel 2, which sets the heating time and glass immersion time to ensure consistency and stability in each process, thereby improving the overall quality of the product. The heating time and glass immersion time can be adjusted according to different needs to adapt to different types of glass and application scenarios.
[0026] When the electric slide 3 is started, the mounting block 4 is raised, which in turn raises the box cover 7. The box cover 7 raises the shelf 12. The bottom of the shelf 12 is higher than the top of the processing box 1. Several sets of glass are placed on the top of the shelf 12. The glass is separated from each other by the baffle 14 to ensure uniform processing.
[0027] After placement, the electric slide 3 is restarted. The electric slide 3 drives the mounting block 4 to descend, and at the same time, it drives the box cover 7 to descend. The box cover 7 drives the storage plate 12 to descend, and at the same time, it drives several sets of glass to descend and place them in the molten potassium nitrate bath. The larger ions replace the smaller sodium ions in the glass surface layer, thereby generating a compressive stress layer on the glass surface, which enhances its hardness and wear resistance.
[0028] The connecting plate 11, the shelf 12, and the baffle 14 are made of 304 stainless steel, which has good corrosion resistance and durability, extending the service life of the equipment and ensuring that the glass will not be contaminated or damaged during the processing.
[0029] The top of the lid 7 is equipped with a ventilation opening 8 and a dustproof net to prevent external dust from entering the processing box 1 and to ensure a clean processing environment.
[0030] The electric slide 3 lifts the box cover 7 and the storage plate 12 and the glass at the same time, and takes out the processed glass and puts in the glass to be processed.
[0031] After the glass has been processed, when the potassium nitrate bath in the processing chamber 1 needs to be replaced, the electric valve 16 is activated, and the potassium nitrate bath in the processing chamber 1 is discharged through the drain pipe 15. Then, the new potassium nitrate bath is poured into the processing chamber 9, and the glass is processed again after heating.
[0032] Several groups of glass are placed at equal intervals on the top of the shelf 12, with the glass separated by baffles 14. They are lowered into a potassium nitrate bath, ensuring that multiple pieces of glass can be processed uniformly, which greatly improves production efficiency and product quality.
[0033] After placing several sets of glass on top of the shelf 12, the electric slide 3 lowers the box cover 7 and simultaneously lowers the shelf 12 and the glass. After the set immersion time is reached, the electric slide 3 is restarted to raise the shelf 12 and several sets of glass. The processed glass is then removed and replaced with glass to be processed, which facilitates loading and unloading and improves convenience.
[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A device for high abrasion resistance treatment of float glass comprising a treatment chamber (1), characterized in that: The side wall of the processing box (1) is provided with a control panel (2), the top of the processing box (1) is slidably attached with a box cover (7), the bottom of the box cover (7) is symmetrically provided with two groups of connecting plates (11), a plurality of groups of blocking frames (14) are equidistantly arranged between the two groups of connecting plates (11), the bottom of each group of blocking frames (14) is installed on the top of a storage plate (12), the bottom of one side wall of the processing box (1) is communicated with a drainage pipe (15), the drainage pipe (15) is provided with an electric valve (16), the connecting plate (11), the storage plate (12) and the blocking frame (14) are all made of 304 stainless steel.
2. The float glass high wear resistance treatment apparatus of claim 1, wherein: The top of the processing box (1) is provided with a processing cavity (9), and a plurality of groups of electric heating pipes (10) are equidistantly installed in the processing box (1).
3. The float glass high wear resistance treatment apparatus of claim 1, wherein: The side walls away from the two groups of connecting plates (11) are respectively slidably attached to the inner walls of the two sides of the processing cavity (9), and the two groups of connecting plates (11) are all arranged in rectangular shape.
4. The float glass high wear resistance treatment apparatus of claim 2, wherein: The storage plate (12) is located directly below the box cover (7), and the outer wall of the storage plate (12) is slidably attached to the inner wall of the processing cavity (9).
5. The float glass high wear resistance treatment apparatus of claim 3, wherein: The top of the box cover (7) is symmetrically provided with two groups of ventilation openings (8), and each group of ventilation openings (8) is provided with a group of dustproof nets.
6. The float glass high wear resistance treatment apparatus of claim 1, wherein: The bottom of the two groups of connecting plates (11) is provided with a group of storage plates (12), and the top of the storage plate (12) is equidistantly provided with a plurality of groups of air slots (13).
7. The float glass high wear resistance treatment apparatus of claim 6, wherein: The two side walls of the processing box (1) are both vertically embedded with two groups of electric sliding tables (3), and the output end of each group of electric sliding tables (3) is installed with a group of mounting blocks (4).
8. The float glass high wear resistance treatment apparatus of claim 7, wherein: The top center of each group of mounting blocks (4) is installed with a group of electric push rods (5), and the output end of each group of electric push rods (5) is installed with a group of connecting blocks (6), and the two groups of connecting blocks (6) are installed at the two ends of the box cover (7).
Citation Information
Patent Citations
Float glass manufacturing equipment
CN211170431U