Shell structure of compressor controller
By introducing components such as heat insulation support sleeves, long rod screws, heat insulation pads, and heat sinks into the compressor controller housing structure, the circuit board problem caused by direct heat conduction is solved, improving the safety and stability of the compressor.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-03-31
AI Technical Summary
In the existing compressor controller housing structure, heat is easily conducted directly to the controller housing, leading to problems such as reduced circuit board processing speed, heat loss aging and burnout, which affect the safety and stability of the compressor.
A heat-insulating support sleeve, long rod screws, and heat-insulating pads are installed between the fixed base and the base. Thermal grease and heat sinks are installed under the base. Alumina ceramic and polystyrene foam materials are used to reduce heat conduction, and copper heat sinks are used to accelerate heat dissipation.
It effectively reduces the heat storage problem of the controller housing, improves the safety and stability of the compressor, prevents circuit board damage, and improves reliability during use.
Smart Images

Figure CN224068920U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile air conditioner compressor, especially to a compressor controller casing structure. BACKGROUND
[0002] The automobile air conditioner compressor is the heart of the automobile air conditioner refrigeration system, which plays a role in compressing and transporting refrigerant vapor. The compressor is divided into two kinds of non-variable displacement and variable displacement. Figure 4 As shown in the last generation compressor and controller casing combination structure, the controller casing is fixed on the fixed seat by screws, so that the working parameters and working mode of the compressor can be controlled and adjusted through the controller.
[0003] However, this compressor controller casing structure has the following disadvantages in actual use: since the compressor and the controller casing are both made of aluminum alloy material, when the compressor is working, the heat generated by the compressor will be directly conducted to the controller casing through the outer shell, resulting in the problem of heat accumulation in the controller casing. When the temperature inside the controller casing is higher than the normal working range of the circuit board, the controller processing speed is easily reduced, the heat aging of the circuit board is accelerated, and the overheating of the circuit board is also prone to cause the circuit board to burn out, thereby reducing the safety and stability of the compressor in actual use.
[0004] Therefore, it is particularly important to design and manufacture a compressor controller casing structure that can reduce heat accumulation in the controller casing and improve the safety and stability of the controller in the design, manufacture and actual use of the compressor. INVENTION CONTENTS
[0005] The utility model discloses a compressor controller casing structure, which can reduce heat accumulation in the controller casing and improve the safety and stability of the controller.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] A compressor controller casing structure, comprising a compressor, a fixed seat integrally fixed on the upper end of the compressor, a controller casing arranged above the fixed seat, a base fixed on the lower end of the controller casing, a top cover detachably installed on the upper end of the controller casing and a circuit board installed in the controller casing.
[0008] Further description of the above-mentioned technical scheme:
[0009] The heat insulation mechanism comprises a heat insulation pad installed on the upper end of the fixed seat, a heat insulation support sleeve arranged between the four corners of the fixed seat and the base, and a long rod screw installed by screwing between the four corners of the fixed seat and the base.
[0010] As a further description of the above technical solution:
[0011] The upper end of the fixed seat and the lower end of the base are provided with positioning insertion grooves in transition with the heat insulation support sleeve.
[0012] As a further description of the above technical solution:
[0013] The heat insulation support sleeve is made of alumina ceramic material.
[0014] As a further description of the above technical solution:
[0015] The heat insulation pad is made of polystyrene foam material.
[0016] As a further description of the above technical solution:
[0017] The lower end of the base is provided with a heat dissipation part for accelerating heat conduction and dissipation of the base.
[0018] As a further description of the above technical solution:
[0019] The heat dissipation part comprises an inner groove opened in the middle of the lower end of the base, a heat dissipation fin installed on the inner side of the inner groove, a plurality of fins equidistantly fixed on the lower end of the heat dissipation fin, and a heat-conducting silicone grease filled between the heat dissipation fin and the inner groove.
[0020] As a further description of the above technical solution:
[0021] The heat dissipation fin is made of red copper material.
[0022] As described above, due to the adoption of the above technical solution, the beneficial effects of the present application are:
[0023] 1. The utility model discloses a scientific and reasonable improvement is carried out to the original compressor controller casing structure, sets up heat -insulating support sleeve, long rod screw and heat -insulating pad between fixed base and base, four groups of heat -insulating support sleeve and long rod screw are positioned and installed between fixed base and base, can support controller casing on fixed base, avoid controller casing and fixed base directly and fit, simultaneously the heat -insulating pad that sets up on fixed base can be covered with fixed base upper end, reduce the fixed base heat and directly transmit to controller casing, in addition, the heat -conducting silicone grease and fin structure that sets up under base can accelerate the heat of radiator casing inside to conduct to the air, this structure can heat -insulating support controller casing whole on the fixed base of compressor casing, avoided the heat of compressor work and directly conducted to controller casing, effectively reduced the heat storage problem of controller casing inside to occur, thereby improved the security and stability in the actual use process of compressor. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 The structure of the compressor controller casing structure is shown in the structure diagram.
[0025] Figure 2 The utility model discloses a three-dimensional disassembly diagram Figure 1 ;
[0026] Figure 3 The three-dimensional disassembly diagram in the utility model Figure 2 ;
[0027] Figure 4 The structure of the previous generation compressor controller casing structure in the prior art is shown in the structure diagram.
[0028] Legend:
[0029] 1, compressor; 101, fixed base; 2, controller casing; 201, base; 202, top cover; 203, inner groove; 3, circuit board; 4, positioning slot; 5, heat -insulating support sleeve; 6, long rod screw; 7, heat -insulating pad; 8, heat -conducting silicone grease; 9, fin; 901, fin. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0031] Please refer to Figures 1-4The utility model provides a technical scheme: a compressor controller shell structure, including compressor 1, the fixed seat 101 of integral fixation in the upper end of compressor 1, the controller shell 2 of setting in the upper of fixed seat 101, the base 201 of fixed in the lower end of controller shell 2, the top cover 202 of detachable installation in the upper end of controller shell 2 and the circuit board 3 of installation in the inside of controller shell 2, the fixed seat 101 upper end and the base 201 lower end between be provided with the heat insulation mechanism for reducing the heat conduction of compressor 1 to the controller shell 2 on.
[0032] Specifically, as shown in Figures 1-3 The heat insulation mechanism includes a heat insulation pad 7 installed on the upper end of the fixed seat 101, a heat insulation support sleeve 5 arranged between the four corners of the fixed seat 101 and the base 201, and a long rod screw 6 installed by screwing between the four corners of the fixed seat 101 and the base 201. Among them, the upper end of the fixed seat 101 and the lower end of the base 201 are provided with positioning slots 4 matched with the heat insulation support sleeve 5, which improves the structural stability of the heat insulation support sleeve 5 positioned between the fixed seat 101 and the base 201, and can reduce the problems of stress shaking, deviation and abnormal noise after installation.
[0033] In addition, the heat insulation support sleeve 5 is made of alumina ceramic material, which has high hardness, wear resistance, corrosion resistance, good insulation, high melting point, excellent chemical stability and excellent heat resistance, etc., which meets the use requirements of the heat insulation support sleeve 5 installed between the compressor 1 and the controller shell 2. The heat insulation pad 7 is made of polystyrene foam material, which has excellent heat insulation effect and can block and isolate the movement of the heat of the compressor 1 to the direction of the controller shell 2.
[0034] Specifically, as shown in Figures 1-3 The lower end of the base 201 is provided with a heat dissipation part for accelerating the heat conduction and dissipation of the base 201, which includes an inner groove 203 opened in the middle of the lower end of the base 201, a heat dissipation fin 9 installed on the inner side of the inner groove 203, a plurality of fins 901 fixed at equal intervals at the lower end of the heat dissipation fin 9, and a heat-conducting silicone grease 8 filled between the heat dissipation fin 9 and the inner groove 203. The heat absorbed by the base 201 can be efficiently conducted to the direction of the heat dissipation fin 9. The heat dissipation fin 9 is made of red copper material, which improves the heat absorption and heat dissipation effect of the heat dissipation fin 9.
[0035] Working principle: when using, the controller shell 2 needs to be installed on the compressor 1, the operator can pre-position the four heat insulation support sleeves 5 downward into the positioning slot 4 of the fixed seat 101, then take the controller shell 2, align the positioning slot 4 below the base 201 with the upper end of the heat insulation support sleeve 5 and insert it downward, then use tools to install and fix the long rod screw 6 between the base 201, the heat insulation support sleeve 5 and the fixed seat 101, at this time the controller shell 2 can support the bracket on the fixed seat 101, which can avoid the controller shell 2 directly adhering to the fixed seat 101, in the actual working process, the compressor 1 can generate heat when working, when the heat is conducted to the fixed seat 101, the heat insulation pad 7 can block most of the heat from continuing to conduct upward, since the heat insulation support sleeve 5 is also made of heat insulation material, so the heat is also difficult to conduct from the compressor 1 to the controller shell 2, at the same time, the heat-conducting silicone grease 8 and the heat sink 9 arranged below the base 201 can efficiently absorb the heat generated by the controller shell 2 and conduct it downward to the air, realizing the heat dissipation treatment of the controller shell 2, reducing the occurrence of the heat accumulation problem in the controller shell 2.
[0036] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A compressor controller housing structure comprising a compressor (1), a fixed seat (101) integrally fixed to the upper end of the compressor (1), a controller housing (2) provided above the fixed seat (101), a base (201) fixed to the lower end of the controller housing (2), a top cover (202) detachably installed at the upper end of the controller housing (2), and a circuit board (3) installed inside the controller housing (2), characterized in that, The heat insulation mechanism is arranged between the upper end of the fixing base (101) and the lower end of the base (201) to reduce heat conduction of the compressor (1) to the controller housing (2).
2. A compressor controller housing structure according to claim 1, wherein The heat insulation mechanism comprises a heat insulation pad (7) mounted on the upper end of the fixing base (101), heat insulation support sleeves (5) arranged between the four corners of the fixing base (101) and the base (201), and long rod screws (6) mounted by screwing between the four corners of the fixing base (101) and the base (201).
3. A compressor controller housing structure according to claim 2, wherein The upper end of the fixing base (101) and the lower end of the base (201) are provided with positioning insertion grooves (4) in transition cooperation with the heat insulation support sleeves (5).
4. The compressor controller housing structure of claim 2, wherein, The heat insulation support sleeves (5) are made of alumina ceramic material.
5. The compressor controller housing structure of claim 2, wherein, The heat insulation pad (7) is made of polystyrene foam material.
6. The compressor controller housing structure of claim 1, wherein, The lower end of the base (201) is provided with a heat dissipation part for accelerating heat conduction and dissipation of the base (201).
7. A compressor controller housing structure according to claim 6, wherein The heat dissipation part comprises an inner recess (203) formed in the middle of the lower end of the base (201), heat dissipation fins (9) mounted on the inner side of the inner recess (203), multiple fins (901) equidistantly fixed on the lower end of the heat dissipation fins (9), and heat-conducting silicone grease (8) filled between the heat dissipation fins (9) and the inner recess (203).
8. A compressor controller housing structure according to claim 7, wherein The heat dissipation fins (9) are made of red copper material.