Water jet loom capable of assisting sputtering prevention

By introducing a splash-proof mechanism into the water jet loom, using sponge boards and sponge belts to absorb water droplets, and through the cooperation of motor drive and exhaust fan, the problems of water droplet splashing and dust pollution during the use of the water jet loom are solved, achieving the anti-splash and anti-stain effect of the water jet loom.

CN224077647UActive Publication Date: 2026-04-03QINGDAO HUAZUN MACHINERY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

In the operation of existing water jet looms, the water jets sprayed from the nozzles tend to splash everywhere when they fall into the water collection tray for recycling, causing water to accumulate around the equipment. In addition, the fabric roll rollers easily stir up dust that adheres to the fabric, and there is a lack of splash-proof and stain-proof structures.

Method used

A water-jet loom was designed, comprising a frame, a main body of the water-jet loom, a water receiving tray, and a splash-proof mechanism. The loom uses a sponge board and a sponge belt to absorb water droplets. A drive motor drives a rotating roller and a stepper motor to rotate and squeeze the sponge belt. Combined with a fan and a liquid level sensor, the loom achieves water collection and splash prevention. A torque motor drives a winding roller to rotate, preventing fabric stains.

Benefits of technology

It effectively prevents water droplets from splashing, reduces water accumulation around the equipment, and reduces dust pollution, thus achieving the anti-splash and anti-stain functions of the water jet loom and improving the cleanliness of the working environment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224077647U_ABST
    Figure CN224077647U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of water-jet looms, in particular to an auxiliary splash-proof water-jet loom which comprises a rack, a water-jet loom body, a water pan and a splash-proof mechanism. A water-jet loom body is mounted on the inner wall of the rack, a water receiving disc is connected to the inner wall, close to the lower portion of the water-jet loom body, of the rack, a splash-proof mechanism is arranged in the water receiving disc, a control cabinet is connected to one side of the rack, and a cloth collecting roller is rotationally connected to the inner wall of the rack through a motor. A shielding mechanism is arranged on the outer side of the cloth collecting roller. According to the water-jet loom capable of assisting in sputtering prevention, dripping water is absorbed through a sponge plate and a sponge belt, splashing caused by the fact that the dripping water touches a hard inner wall is prevented, a driving motor drives the sponge belt to roll, meanwhile, a stepping motor drives a lower pressing roller and an upper pressing roller to rotate together, the water absorbed in the sponge belt is squeezed out, and the water is prevented from splashing. Therefore, the water-jet loom assists in preventing sputtering.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of water jet loom technology, specifically a water jet loom that can assist in preventing splashing. Background Technology

[0002] Water jet looms are shuttleless looms that use jet water to pull the weft yarn through the shed. Water jet weft insertion has a greater frictional pulling force on the weft yarn than air jet weft insertion, and its diffusion is smaller. It is suitable for the weft insertion of filaments such as synthetic fibers and glass fibers with smooth surfaces. At the same time, it can increase the conductivity of synthetic fibers and effectively overcome static electricity in weaving. However, existing water jet looms still have certain defects in use, such as...

[0003] During operation, the water jet from the nozzles of a water jet loom falls into a collection tray for recycling. Due to the gravitational potential energy of the liquid water falling from a height and its interaction with the collection tray, the liquid water is impacted and splashes everywhere, easily causing water accumulation on the ground around the equipment. Most existing water jet looms do not have anti-splash structures, and the fabric winding rollers of water jet looms are mostly set relatively low, which easily stirs up dust when workers pass by and it adheres to the fabric. Furthermore, most existing water jet looms do not have anti-stain structures. Utility Model Content

[0004] The purpose of this invention is to provide a water jet loom that can assist in preventing splashing, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a water jet loom that can assist in preventing splashing, comprising: a frame, a water jet loom body, a water receiving tray, and a splash prevention mechanism;

[0006] The main body of the water jet loom is installed on the inner wall of the frame. A water receiving tray is connected to the inner wall of the frame near the bottom of the main body of the water jet loom. An anti-splash mechanism is provided inside the water receiving tray. A control cabinet is connected to one side of the frame. A take-up roller is connected to the inner wall of the frame by a motor. A shielding mechanism is provided on the outside of the take-up roller.

[0007] The shielding mechanism includes a sponge plate connected to the inner wall of the water receiving tray. A drive motor is connected to the back of the water receiving tray via a motor mount. The output end of the drive motor passes through the inner wall of the water receiving tray and is connected to a rotating roller via a coupling. The rotating roller rotates through the inner wall of the water receiving tray, and a sponge belt is sleeved on the outer side of the rotating roller.

[0008] Preferably, a stepper motor is connected to the back of the water receiving tray near the drive motor via a motor mount. The output end of the stepper motor passes through the inner wall of the water receiving tray and is connected to a lower pressure roller via a coupling. The lower pressure roller presses against the sponge belt and is connected to a lower gear through the inner wall of the water receiving tray.

[0009] Preferably, an upper gear is meshed with the lower gear above, and an upper pressure roller is connected to the back of the upper gear. The upper pressure roller rotates through the inner wall of the water receiving tray and presses against the sponge belt.

[0010] Preferably, a fan is connected to the back of the water receiving tray via a bracket, and an air pipe is connected to the exhaust port of the fan, which is connected through the rear inner wall of the water receiving tray.

[0011] Preferably, a liquid level sensor is connected to the lower inner wall of the water receiving tray.

[0012] Preferably, the shielding mechanism includes a guide groove formed on one side of the inner wall of the frame.

[0013] Preferably, a torque motor is connected to one side of the frame near the front of the control cabinet via a motor mount. The output end of the torque motor passes through the inner wall of the guide groove and is connected to a roller via a coupling. The roller is rotatably connected to the inner wall of another set of guide grooves.

[0014] Preferably, a chain is wound around the outer side of the roller, and the chain is slidably connected in the guide groove.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This water-jet loom that can assist in preventing splashing uses a sponge board and sponge belt to absorb dripping water, preventing the dripping water from splashing when it comes into contact with the harder inner wall. The drive motor drives the sponge belt to roll, and at the same time, the stepper motor drives the lower pressure roller and the upper pressure roller to rotate together, squeezing out the water absorbed in the sponge belt, thereby enabling the water-jet loom to assist in preventing splashing. The specific details are as follows:

[0016] 1. The sponge board and sponge belt absorb the dripping water to prevent it from splashing when it hits the hard inner wall. The exhaust fan is started to accelerate the downward penetration of the water on the sponge belt. The drive motor drives the rotating roller to rotate, which in turn drives the sponge belt to roll. At the same time, the stepper motor drives the lower pressure roller to rotate. The lower gear and the upper gear drive the upper pressure roller to rotate together, squeezing the sponge belt and squeezing out the absorbed water. This allows the water jet loom to assist in preventing splashing.

[0017] 2. By starting the torque motor to drive the winding roller to rotate, the chain belt slides along the guide groove to block the fabric on the take-up roller. When removing the fabric, start the torque motor to rotate in the opposite direction to wind up the chain belt, thereby preventing the water jet loom from getting stained. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional structural diagram of the exhaust fan of this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the water receiving tray of this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the liquid level sensor of this utility model;

[0022] Figure 5 This is a schematic diagram of the three-dimensional cross-sectional structure of the water receiving tray of this utility model;

[0023] Figure 6 This is a schematic diagram of the three-dimensional structure of the chain belt of this utility model;

[0024] Figure 7 This is a three-dimensional structural diagram of the guide groove of this utility model;

[0025] Figure 8 This is a three-dimensional structural diagram of the torque motor of this utility model.

[0026] In the diagram: 1. Frame; 2. Main body of water jet loom; 3. Water receiving tray; 4. Anti-splash mechanism; 401. Sponge board; 402. Drive motor; 403. Rotary roller; 404. Sponge belt; 405. Stepper motor; 406. Lower pressure roller; 407. Lower gear; 408. Upper gear; 409. Upper pressure roller; 410. Exhaust fan; 411. Air pipe; 412. Liquid level sensor; 5. Control cabinet; 6. Shielding mechanism; 601. Guide groove; 602. Torque motor; 603. Winding roller; 604. Chain belt; 7. Take-up roller. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5This utility model provides a technical solution: a water-jet loom with splash-proof capability, comprising: a frame 1, a water-jet loom body 2, a water receiving tray 3, and a splash-proof mechanism 4; the water-jet loom body 2 is mounted on the inner wall of the frame 1, and the water receiving tray 3 is connected to the inner wall of the frame 1 near the lower part of the water-jet loom body 2; the splash-proof mechanism 4 is provided inside the water receiving tray 3; a control cabinet 5 is connected to one side of the frame 1, and a take-up roller 7 is rotatably connected to the inner wall of the frame 1 via a motor; a shielding mechanism 6 is provided on the outer side of the take-up roller 7; the shielding mechanism 6 includes a sponge plate 401 connected to the inner wall of the water receiving tray 3; a drive motor 402 is connected to the back of the water receiving tray 3 via a motor mount; the output end of the drive motor 402 passes through the inner wall of the water receiving tray 3 and is connected to a rotating roller 403 via a coupling; the rotating roller 403 rotates through the inner wall of the water receiving tray 3, and the outer side of the rotating roller 403 is sleeved with... A sponge belt 404 is provided. A stepper motor 405 is connected to the back of the water receiving tray 3 near the drive motor 402 via a motor mount. The output end of the stepper motor 405 passes through the inner wall of the water receiving tray 3 and is connected to a lower pressure roller 406 via a coupling. The lower pressure roller 406 presses against the sponge belt 404. The lower pressure roller 406 passes through the inner wall of the water receiving tray 3 and is connected to a lower gear 407. An upper gear 408 is meshed above the lower gear 407. An upper pressure roller 409 is connected to the back of the upper gear 408. The upper pressure roller 409 passes through and rotates on the inner wall of the water receiving tray 3, and presses against the sponge belt 404. A fan 410 is connected to the back of the water receiving tray 3 via a bracket. An air pipe 411 is connected to the exhaust port of the fan 410. The air pipe 411 passes through and is connected to the rear of the inner wall of the water receiving tray 3. A liquid level sensor 412 is connected to the lower part of the inner wall of the water receiving tray 3.

[0029] In practice, the sponge board 401 is made of a hard board with a layer of sponge pasted on the surface, and the sponge belt 404 is made of a perforated belt with a layer of sponge pasted on the surface. The sponge board 401 and the sponge belt 404 absorb the dripping water and prevent the dripping water from hitting the hard inner wall and splashing. The exhaust fan 410 is started and the air pipe 411 is used to expel the air in the water receiving tray 3, which accelerates the downward penetration of water on the sponge belt 404. The drive motor 402 drives the rotating roller 403 to rotate, which drives the sponge belt 404 to roll. At the same time, the stepper motor 405 drives the lower pressure roller 406 and the lower gear 407 to rotate. The lower gear 407 drives the upper gear 408 to drive the upper pressure roller 409 to rotate together, squeezing the sponge belt 404 and squeezing out the absorbed water, which is stored in the water receiving tray 3, so that the water jet loom can assist in preventing splashing.

[0030] See Figure 1 and Figures 6-8It is known that the shielding mechanism 6 includes a guide groove 601 opened on one side of the inner wall of the frame 1. A torque motor 602 is connected to the side of the frame 1 near the front of the control cabinet 5 through a motor base. The output end of the torque motor 602 passes through the inner wall of the guide groove 601 and is connected to a roller 603 through a coupling. The roller 603 is rotatably connected to the inner wall of another set of guide grooves 601. A chain belt 604 is wound around the outside of the roller 603. The chain belt 604 is slidably connected in the guide groove 601.

[0031] In practice, the starting torque motor 602 drives the winding roller 603 to rotate, and the winding roller 603 unwinds the chain belt 604, allowing the chain belt 604 to slide along the guide groove 601, blocking the fabric on the take-up roller 7. When removing the fabric, the starting torque motor 602 rotates in the opposite direction to wind up the chain belt 604, exposing the fabric on the take-up roller 7, thus preventing the water jet loom from getting stained.

[0032] In summary: When using this water-jet loom with splash-proof function, firstly, place the warp and weft yarns to be woven on the yarn rack. Neatly wind the warp yarns onto the warp beam and install them onto the warp frame on the main body 2 of the water-jet loom, ensuring uniform warp tension. According to different fabric types and weaving requirements, set the corresponding parameters on the control cabinet 5, adjust the width and position of the rapier and shed, and regulate the water pressure and flow rate of the water jet device. The weft yarn is fed between the warp yarns through the water jet system, ensuring smooth passage through the shed in the loom for weaving. After drying, the woven fabric is wound onto the take-up roller 7 and the chain conveyor belt... 604 folds up the stains splashed by the workers walking on it. Water droplets generated by the operation of the device fall onto the sponge belt 404. As the sponge belt 404 moves, it is squeezed by the rotating lower pressure roller 406 and upper pressure roller 409, squeezing out the water. The liquid level sensor 412 detects the water level in the water receiving tray 3. When the water level is close to the air pipe 411, an alarm is triggered. When there is a lot of fabric wrapped on the take-up roller 7, the torque motor 602 is started to wind up the chain belt 604, exposing the fabric on the take-up roller 7. Then the take-up roller 7 is removed. The contents not described in detail in this description are prior art known to those skilled in the art.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A water jet loom that can assist in preventing sputtering, comprising: Frame (1), water jet loom main body (2), water pan (3) and splash-proof mechanism (4), characterized in that; The inner wall of the frame (1) is provided with a water jet loom main body (2), and the inner wall of the frame (1) near the lower part of the water jet loom main body (2) is connected with a water pan (3), the inside of the water pan (3) is provided with a splash-proof mechanism (4), one side of the frame (1) is connected with a control cabinet (5), and the inner wall of the frame (1) is rotatably connected with a cloth collecting roller (7) through a motor, and the outer side of the cloth collecting roller (7) is provided with a shielding mechanism (6). The shielding mechanism (6) comprises a sponge plate (401) connected to the inner wall of the water pan (3), a driving motor (402) connected to the back of the water pan (3) through a motor base, an output end of the driving motor (402) penetrating the inner wall of the water pan (3) and connected with a rotating roller (403) through a shaft coupling, the rotating roller (403) penetrating and rotating in the inner wall of the water pan (3), and the outer side of the rotating roller (403) sleeving a sponge belt (404).

2. The water-jet loom capable of assisting in preventing sputtering according to claim 1, wherein: The back of the water pan (3) near the driving motor (402) side is connected with a stepping motor (405) through a motor base, an output end of the stepping motor (405) penetrating the inner wall of the water pan (3) and connected with a pressing roller (406) through a shaft coupling, the pressing roller (406) extruding on the sponge belt (404), and the pressing roller (406) penetrating the inner wall of the water pan (3) and connected with a lower gear (407).

3. The water jet loom capable of assisting in preventing sputtering according to claim 2, wherein: The upper gear (408) is engaged and connected above the lower gear (407), the back of the upper gear (408) is connected with an upper pressing roller (409), the upper pressing roller (409) penetrating and rotating in the inner wall of the water pan (3), and the upper pressing roller (409) extruding on the sponge belt (404).

4. The water-jet loom capable of assisting in preventing sputtering according to claim 1, wherein: The back of the water pan (3) is connected with an air extractor (410) through a support, an air inlet of the air extractor (410) is connected with an air pipe (411), and the air pipe (411) penetrates and connects at the back of the inner wall of the water pan (3).

5. The water jet loom capable of assisting in preventing sputtering according to claim 1, wherein: The inner wall of the water pan (3) is connected with a liquid level sensor (412) below.

6. The water jet loom capable of assisting in preventing sputtering according to claim 1, wherein: The shielding mechanism (6) comprises a guide groove (601) formed on one side of the inner wall of the frame (1).

7. The water jet loom capable of assisting in preventing sputtering according to claim 6, wherein: The side of the frame (1) near the front of the control cabinet (5) is connected with a torque motor (602) through a motor base, an output end of the torque motor (602) penetrating the inner wall of the guide groove (601) and connected with a winding roller (603) through a shaft coupling, and the winding roller (603) is rotatably connected to the inner wall of the other guide groove (601).

8. The water jet loom capable of assisting in preventing sputtering according to claim 7, wherein: The outer side of the winding roller (603) is wound with a chain belt (604), and the chain belt (604) is slidingly connected in the guide groove (601).