Guide roller experiment rack device

Abstract

The utility model discloses a guide roller experiment frame device, which comprises an experiment frame main body, and is characterized in that the experiment frame main body comprises a front frame body, a rear frame body and a third frame body, the height of the upper surface of the rear frame body is higher than that of the front frame body, the third frame body is further installed inside the rear frame body, two guide roller assemblies are installed at the upper end of the front frame body, and the upper end of the front frame body is provided with a guide roller. Three guide roller assemblies are installed at the upper end of the rear frame body, one guide roller assembly is installed on one side of the rear frame body, and one guide roller assembly is installed on the inner surface of the third frame body. The guide roller experiment frame device solves the problem of how to train new employees to adjust the level of the roller surface by adjusting the two opposite bearing seats and the problem of the distance between the rollers in the normal production process, the operation is realized by adjusting the mounting bracket I, the risk that normal production is influenced due to misoperation of the employees in the operation process is avoided, and the working efficiency is improved. And meanwhile, the efficiency can be improved, and workers can quickly solve problems when debugging the crude foil engine at ordinary times.

Description

Technical Field

[0001] This utility model relates to the field of guide roller test frame technology, and in particular to a guide roller test frame device. Background Technology

[0002] Currently, various electrolytic copper foil manufacturers in China use different specifications of foil-making machines. The guide rollers on these machines are often adjusted manually, but new employees often lack the necessary training and practice during normal production. This leads to slow adjustments, lack of proficiency, and increased risk of damage to the roller surface. To address this issue, a new type of guide roller testing frame device has been designed and manufactured based on the guide roller template of the foil-making machine. This solves the aforementioned problems and prevents improper operation during daily work.

[0003] Therefore, a guide roller test frame device is proposed to solve the above problems. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to overcome the defects of the prior art and provide a guide roller test frame device.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] This utility model discloses a guide roller test frame device, comprising a test frame body. The test frame body includes a front frame, a rear frame, and a third frame. The upper surface of the rear frame is higher than the front frame. The third frame is also installed inside the rear frame. Two guide roller assemblies are installed at the upper end of the front frame. Three guide roller assemblies are installed at the upper end of the rear frame. One guide roller assembly is installed on one side of the rear frame. One guide roller assembly is installed on the inner surface of the third frame.

[0007] As a preferred embodiment of the present invention, the guide roller assembly includes two symmetrical mounting brackets, a guide roller, and a transmission assembly. The two mounting brackets are respectively mounted at both ends of the experimental frame body. Each of the two mounting brackets has a bearing seat mounted on its upper end. The two ends of the guide roller pass through the two bearing seats and are rotatably connected. One end of the guide roller is connected to the transmission assembly.

[0008] As a preferred technical solution of this utility model, the transmission component includes a second mounting bracket, which is mounted on one end of the experimental frame body. A servo motor is mounted on the upper end of the second mounting bracket. The output shaft of the servo motor passes through the second mounting bracket and is coaxially connected to a drive gear. A driven gear is mounted on one end of the guide roller. The drive gear and the driven gear are connected to the same synchronous belt and mesh with the synchronous belt.

[0009] As a preferred embodiment of this utility model, the front frame, the rear frame, and the third frame are connected by welding.

[0010] Compared with the prior art, the working principle and beneficial effects of this utility model are as follows:

[0011] Specifically, the main body of the experimental frame is made of 160*80*4mm rectangular stainless steel welded together. After welding, the total length, width and height are 3870*2160*1460mm. The transmission components are distributed on the same side and in the same direction of the main body of the experimental frame. The movement of each roller is driven by a servo motor, keeping all motors at the same verticality. This solves the problem of training new employees on how to adjust the roller surface level by adjusting the two opposite bearing seats, and the problem of the spacing between each roller by adjusting the mounting bracket. This avoids the risk of affecting normal production due to improper operation by personnel, and also improves efficiency, allowing employees to quickly solve problems when debugging the foil making machine. Attached Figure Description

[0012] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] In the diagram: 1. Main body of the experimental frame; 2. Front frame; 3. Rear frame; 4. Third frame; 5. Mounting bracket one; 6. Guide roller; 7. Bearing seat; 8. Mounting bracket two; 9. Servo motor; 10. Synchronous belt. Detailed Implementation

[0015] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0016] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0017] Figure 1 This utility model provides a guide roller test frame device, including a test frame body 1. The test frame body 1 is made of 160*80*4mm rectangular 304 stainless steel welded together. The test frame body 1 includes a front frame 2, a rear frame 3 and a third frame 4. The upper surface of the rear frame 3 is higher than that of the front frame 2, forming a height difference. The third frame 4 is also installed inside the rear frame 3. Two guide roller assemblies are installed at the upper end of the front frame 2, three guide roller assemblies are installed at the upper end of the rear frame 3, one guide roller assembly is installed on one side of the rear frame 3, and one guide roller assembly is installed on the inner surface of the third frame 4.

[0018] Furthermore, the guide roller assembly includes two symmetrical mounting brackets 5, a guide roller 6, and a transmission assembly. The two mounting brackets 5 are respectively installed at both ends of the experimental frame body 1. Each mounting bracket 5 has a bearing seat 7 with an inner diameter of 60mm. The two ends of the guide roller 6 pass through the two bearing seats 7 and are rotatably connected. One end of the guide roller 6 is connected to the transmission assembly, which includes a mounting bracket 8. The mounting bracket 8 is installed at one end of the experimental frame body 1. A servo motor 9 is installed at the upper end of the mounting bracket 8. The output shaft of the servo motor 9 passes through the mounting bracket 8 and is coaxially connected to a drive gear. One end of the guide roller 6 is equipped with a driven gear. The drive gear and the driven gear are connected to the same synchronous belt 10 and mesh with the synchronous belt 10. When the servo motor 9 works, it drives the synchronous belt 10 to move. The other end of the synchronous belt 10 drives the driven gear to rotate, thereby driving the corresponding guide roller 6 to rotate. The movement of the guide roller 6 imitates the movement of each roller in the production process.

[0019] Specifically, the main body 1 of the experimental frame is made of rectangular 304 stainless steel with dimensions of 160*80*4mm. After welding, the total length, width and height are 3870*2160*1460mm. The transmission components are distributed on the same side and in the same direction of the main body 1 of the experimental frame. The movement of each roller is driven by the servo motor 9, keeping all motors at the same verticality. This solves the problem of how to adjust the roller surface level by adjusting the two opposite bearing seats 7 during normal production, and the problem of the distance between each roller by adjusting the mounting bracket 5. This avoids the risk of affecting normal production due to improper operation by personnel, and also improves efficiency, allowing employees to quickly solve problems when debugging the foil making machine.

[0020] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A guide roll test rig device comprising a test rig body (1), characterized in that, The experiment frame body (1) includes a front frame body (2), a rear frame body (3) and a third frame body (4), the upper surface of the rear frame body (3) is higher than the front frame body (2), the third frame body (4) is further installed in the rear frame body (3), two guide roller assemblies are installed at the upper end of the front frame body (2), three guide roller assemblies are installed at the upper end of the rear frame body (3), one guide roller assembly is installed on one side of the rear frame body (3), and one guide roller assembly is installed on the inner surface of the third frame body (4).

2. A guide roll test rig apparatus according to claim 1, characterised in that, The guide roller assembly includes two symmetrical mounting brackets (5), a guide roller (6) and a transmission assembly, the two mounting brackets (5) are respectively installed at the two ends of the experiment frame body (1), the upper end of each mounting bracket (5) is provided with a bearing seat (7), the two ends of the guide roller (6) are respectively inserted through the two bearing seats (7) and are rotationally connected, and one end of the guide roller (6) is connected with the transmission assembly.

3. A guide roll test rig apparatus according to claim 2, characterised in that, The transmission assembly includes a mounting bracket (8), the mounting bracket (8) is installed at one end of the experiment frame body (1), a servo motor (9) is installed at the upper end of the mounting bracket (8), the output shaft of the servo motor (9) is inserted through the mounting bracket (8) and is coaxially connected with a driving gear, a driven gear is installed at one end of the guide roller (6), and the driving gear and the driven gear are connected to and meshed with the same synchronous belt (10).

4. A guide roll test rig apparatus according to claim 1, wherein, The front frame body (2), the rear frame body (3) and the third frame body (4) are connected by welding.

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