Special equipment for punching low-smoke halogen-free trunking

Abstract

The utility model relates to special equipment for punching and processing low-smoke halogen-free trunkings, which comprises a rack, a conveying device, a side stamping die and a bottom stamping die are arranged on the rack, the conveying device is used for conveying processed products, the side stamping die is used for transversely stamping the processed products, the bottom stamping die is used for vertically stamping the processed products, and the bottom stamping die is used for vertically stamping the processed products. The side stamping die comprises a hydraulic cylinder, a die holder, a male die and a female die, an elastic side pressing mechanism is arranged between the male die and the female die, and a lower material pressing mechanism is arranged above the female die; the elastic side pressing mechanism is installed on one side of the male die in an elastic telescopic mode, when the hydraulic cylinder pushes the male die and the female die to be matched for stamping a machined product, the elastic side pressing mechanism presses the machined product, and the lower material pressing mechanism presses the machined product to be fixed to the female die. According to the utility model, the problems of deformation, multiple burrs and the like which are easily generated when the low-smoke halogen-free trunking is punched are effectively avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to a wire duct processing equipment, concretely relates to a special equipment for punching processing of low-smoke halogen-free wire duct. BACKGROUND

[0002] The material used in the low-smoke halogen-free wire duct does not release toxic substances in the production, use and combustion process, and has the characteristics of low smoke, halogen-free, fireproof, temperature-resistant and the like, and is therefore widely used in places with high material requirements, such as subways, nuclear power plants, semiconductor manufacturing, shipbuilding, oil platforms and the like. However, when the traditional wire duct processing equipment is used for punching, deformation, multiple burrs and the like are prone to occur. For example, the utility model patent "wire duct punching tool and wire duct punching system" (patent number 202420159902.9) published by the State Intellectual Property Office, in which the side hole die is made according to the shape and size of the wire duct, and then the through hole is punched by the convex die side, but since the concave die has a certain gap, deformation, multiple burrs and the like are prone to occur, which is not conducive to use, and the die of such equipment needs to be customized for each product, that is, a corresponding die needs to be customized for each type of product, which is high in production cost. SUMMARY

[0003] The utility model aims at solving the technical problems existing in the processing of low-smoke halogen-free wire duct by the existing wire duct processing equipment, and provides a special equipment for punching processing of low-smoke halogen-free wire duct with superior performance.

[0004] The special equipment for punching processing of low-smoke halogen-free wire duct comprises a rack, a conveying device, a side punching die and a bottom punching die arranged on the rack, the conveying device is used for conveying the processing product, the side punching die is used for transversely punching the processing product, and the bottom punching die is used for vertically punching the processing product, the side punching die comprises a hydraulic cylinder, a die holder, a convex die and a concave die, an elastic side pressing mechanism is arranged between the convex die and the concave die, and a downward pressing mechanism is arranged above the concave die, the elastic side pressing mechanism is elastically extended and retracted on one side of the convex die, and the processing product is first pressed tightly by the elastic side pressing mechanism when the hydraulic cylinder drives the convex die to cooperate with the concave die to punch the processing product, and the downward pressing mechanism presses the processing product fixed on the concave die.

[0005] Further, the conveying device comprises a front traction conveying mechanism and a rear traction conveying mechanism, the front traction conveying mechanism and the rear traction conveying mechanism are located at both ends of the rack, and a conveying path of the processing product is formed between the front traction conveying mechanism and the rear traction conveying mechanism.

[0006] Further, the side punching die is provided with one or more than two, and when two or more side punching dies are provided, the side punching dies are staggered and distributed on one side or both sides of the conveying path between the front traction conveying mechanism and the rear traction conveying mechanism. Further, the side punching die is provided with one or more than two, and when two or more side punching dies are provided, the side punching dies are staggered and distributed on one side or both sides of the conveying path between the front traction conveying mechanism and the rear traction conveying mechanism.

[0007] Further, the die holder comprises a base, a fixed plate one, a movable plate and a fixed plate two, the fixed plate one, the movable plate and the fixed plate two are sequentially installed on the base, the hydraulic cylinder is fixedly installed on the fixed plate one, the male die is installed on the movable plate, the female die is fixedly installed at the low position of the front side of the fixed plate two, the fixed plate two is provided with an empty hole, the hydraulic cylinder pushes the movable plate to drive the male die and the elastic side pressing mechanism to pass through the empty hole and cooperate with the female die to process products.

[0008] Further, the male die comprises a bottom plate and one or more punching needles on the bottom plate, the punching needles are fixed on the movable plate through the bottom plate; the female die is a fixed block provided with a stamping hole, the shape, size and number of the stamping hole correspond to those of the punching needles.

[0009] Further, the bottom plate of the male die is provided with two or more upper guide columns at the high position and two or more lower guide columns at the low position, the elastic side pressing mechanism is slidingly installed on the upper guide columns and the lower guide columns of the bottom plate and correspondingly limited and matched with the male die, when the female die is fixedly installed on the base, it is positioned on the lower guide columns of the bottom plate, thereby forming an accurate fixed position matched with the male die.

[0010] Further, the lower pressing mechanism is composed of an adjusting plate and two or more than two pressing wheels of the adjusting plate, and the lower pressing mechanism is installed on the fixed plate two through the adjusting plate.

[0011] Further, the female die is provided with a detachable lifting guide protrusion at the upper position.

[0012] Further, the elastic side pressing mechanism is a movable pressing plate installed on the bottom plate, the movable pressing plate is smaller than the empty hole, the movable pressing plate is provided with through holes through which the punching needles of the male die pass, and a compression spring is arranged between the movable pressing plate and the bottom plate of the male die, and the shape, size and number of the through holes correspond to those of the punching needles of the male die.

[0013] Further, the base is provided with two parallel transverse sliding rails above the base and two parallel longitudinal sliding grooves below the base, the fixed plate one, the movable plate, the fixed plate two and the lower position of the female die are respectively provided with transverse interfaces corresponding to the transverse sliding rails, and the support is provided with longitudinal guide rails corresponding to the longitudinal sliding grooves.

[0014] The utility model discloses the beneficial effect:

[0015] 1. This utility model has an elastic side pressing mechanism between the punch and the die, and a lower pressing mechanism above the die. Therefore, when processing products (low-smoke halogen-free wire grooves), the low-smoke halogen-free wire grooves are pressed onto the die by the elastic side pressing mechanism and the lower pressing mechanism, and then punched by the punch. Therefore, it effectively avoids problems such as deformation and burrs that are easy to occur when punching low-smoke halogen-free wire grooves.

[0016] 2. This utility model has a lifting guide protrusion on the upper part of the die. When punching through holes, the lifting guide protrusion increases the force-bearing area between the low smoke halogen-free groove and the die, or at the same time increases the contact area of ​​the pressing mechanism. This better avoids large vibrations in the product during processing, further improves the processing quality of the product, and better avoids problems such as deformation and burrs.

[0017] 3. The elastic side pressure mechanism and the die of this utility model are fixed together by the upper guide post and the lower guide post, so as to achieve a better and more precise fit with the punch, thereby improving the quality of the processed products.

[0018] 4. The die of this utility model is a fixed block, and the pressing mechanism can be adjusted up and down to press the position. Therefore, it can be used to process various types of low smoke halogen-free wire troughs without affecting the processing quality, such as processing low smoke halogen-free wire troughs with different trough widths. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] Figure 2 This is a schematic diagram showing the installation distribution of the conveying device, side stamping die, and bottom stamping die of this utility model.

[0021] Figure 3 for Figure 2 The main view.

[0022] Figure 4 for Figure 3 Top view.

[0023] Figure 5 This is the front view of the side stamping die of this utility model.

[0024] Figure 6 This is a side view of the side stamping die of this utility model.

[0025] Figure 7 for Figure 6 AA sectional view.

[0026] Figure 8 This is a schematic diagram of the stamping product produced by the side stamping die of this utility model.

[0027] Figure 9This is an exploded view of the stamped product of the side stamping die of this utility model.

[0028] Figure 10 This is the front view of the bottom stamping die of this utility model.

[0029] Figure 11 This is a side view of the bottom stamping die of this utility model. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to the accompanying drawings.

[0031] Reference Figures 1 to 11 The low-smoke halogen-free wire groove punching processing equipment shown includes a frame 1, on which a conveying device 2, a side stamping die 3, and a bottom stamping die 4 are provided. The conveying device 2 is used to convey the processed products, the side stamping die 3 is used to stamp the products horizontally, and the bottom stamping die 4 is used to stamp the products vertically.

[0032] In this embodiment, the frame 1 includes a mounting platform 11 on which a conveying device 2, a side stamping die 3, and a bottom stamping die 4 are mounted. The conveying device 2 includes a front traction conveying mechanism 21 and a rear traction conveying mechanism 22, which are located at opposite ends of the mounting platform 11 of the frame 1, forming a parallel conveying path for the processed product. The side stamping die 3 can be one or more. Specifically, when there are two or more side stamping dies 3, they are staggered and distributed on one or both sides of the conveying path between the front traction conveying mechanism 21 and the rear traction conveying mechanism 22, and are used to process through holes on one or both sides of the product (low-smoke halogen-free cable tray), that is, the side stamping die 3 distributed on one side of the conveying path stamps the through hole corresponding to the side of the processed product. The side stamping die 3 includes a hydraulic cylinder 31, a die base 32, a punch 33, and a die 34. An elastic side pressing mechanism 35 is provided between the punch 33 and the die 34, and a lower pressing mechanism 5 is provided above the die 34. The elastic side pressing mechanism 35 is elastically telescopically installed on one side of the punch 33. When the hydraulic cylinder 31 pushes the punch 33 and the die 34 to cooperate in stamping the product, the elastic side pressing mechanism 35 first presses the product, and at the same time, the lower pressing mechanism 5 presses the product and fixes it on the die 34.

[0033] In this embodiment, the mold base 32 includes a base 321, a first fixed plate 322, a movable plate 323, and a second fixed plate 324. The first fixed plate 322, the movable plate 323, and the second fixed plate 324 are sequentially installed on the base 321 and are mutually positioned and connected by multiple guide posts 325. The hydraulic cylinder 31 is fixedly installed on the first fixed plate 322, and its telescopic rod passes through a through hole provided in the first fixed plate 322 and connects with the movable plate 323. The punch 33 is installed on the movable plate 323, and the die 34 is fixedly installed on the front side of the lower position of the second fixed plate 324. The second fixed plate 324 is provided with a clearance hole 3241, which is a square hole. The hydraulic cylinder 31 pushes the movable plate 323 to drive the punch 33 and the elastic side pressure mechanism 35 to pass through the clearance hole 3241 and cooperate with the die 34 to process (punch through hole) the product.

[0034] The punch 33 includes a base plate 331 and one or more punch pins 332 on the base plate 331. The punch pins 332 are fixed to the movable plate 323 by the base plate 331. The die 34 is a fixed block with punching holes 341, the shape, size and number of which correspond to the shape of the punch pins 332. The base plate 331 of the punch 33 has two or more upper guide posts 333 at its high position and two or more lower guide posts 334 at its low position.

[0035] The elastic side-pressing mechanism 35 is slidably mounted on the upper guide post 333 and lower guide post 334 of the base plate 331, and correspondingly limits its engagement with the punch 33, as shown in the figure. The elastic side-pressing mechanism 35 is mounted on the upper guide post 333 and lower guide post 334, allowing it to move back and forth between them. When the die 34 is fixedly mounted on the base 321, it maintains a certain distance from one side of the fixed plate 324 and is positioned corresponding to the punch stroke of the punch 33 in conjunction with the lower guide post 334 of the base plate 331, as shown in the figure. The bottom of the die 34 is fixed to the base 321. The die 34 has a through hole that mates with the lower guide post 334, restricting the relative movement of the punch 33, the elastic side-pressing mechanism 35, and the die 34 to the same straight line position. This better ensures the precision of product processing. Specifically, the punch 334, the elastic side-pressing mechanism 35, and the die 34 cooperate with each other through multiple lower guide posts 334, ensuring that their working movements are restricted to a straight line. The elastic side-pressing mechanism 35 also cooperates with the upper guide post 333, ensuring that the elastic side-pressing mechanism 35 receives uniform force and moves more smoothly when pushed by the hydraulic cylinder 31. The length of the upper guide post 333 is less than that of the lower guide post 334, ensuring that after the punch 33, the elastic side-pressing mechanism 35, and the die 34 are installed, a low-smoke halogen-free feed channel is maintained between the punch 33 and the die 34.

[0036] The elastic side-pressing mechanism 35 is a movable pressure plate mounted on the base plate 331. This movable pressure plate is square and smaller than the clearance hole 3241. It has a through hole 3111 through which the punch needle 332 of the punch 33 passes. The thickness of the movable pressure plate is less than the length of the punch needle 332 on the punch 33, allowing the punch needle 332 to pass through the movable pressure plate into the die 34. A compression spring 3112 is provided between the movable pressure plate and the base plate 331 of the punch 33, allowing the movable pressure plate to elastically extend and retract on the base plate 331 of the punch 33. The base plate 331 is provided with multiple positioning blind holes 335. The compression spring 3112 is installed between the base plate 331 and the movable pressure plate (elastic side pressing mechanism 35) through the positioning blind holes 335. When in use, the elastic side pressing mechanism 35 passes through the clearance hole 3241 under the push of the hydraulic cylinder 31, and presses the processed product onto the die 34 through the compression spring 3112. Then the hydraulic cylinder 31 continues to push the punch 33 to the die 34 to process the product, so as to avoid the processed product from shifting when stamping on the die 34, thereby improving the quality of the stamped product.

[0037] The through hole 3111 on the elastic side pressure mechanism 35 corresponds to the shape, size and number of the punching pins 332 on the punch 33.

[0038] The pressing mechanism 5 consists of an adjusting plate 51 and two or more pressure rollers 52 on the adjusting plate 51. The pressing mechanism 5 is mounted on the fixed plate 324 via the adjusting plate 51. Specifically, the adjusting plate 51 is formed by bending and pressing two sides of a flat plate at 90° in opposite directions, as shown in the figure. One side (upper part) of the adjusting plate 51 is bent upward at 90°, and the other side (lower part) is bent downward at 90°, so that the adjusting plate 51 forms an adjusting and fixing part 511, a connecting part 512, and a pressing part 513. The adjusting and fixing part 51 is provided with an adjusting slot 514. The adjusting plate 51 is mounted on the fixed plate 324 via screws through the adjusting slot 514 of the adjusting and fixing part 511, so that the adjusting plate 51 forms an up-and-down adjusting structure. The pressure rollers 52 are installed at the position of the pressing part 513 to form a downward pressing state. The pressure rollers are rubber rollers.

[0039] To facilitate adjustment of the working position of the side stamping die 3, two parallel transverse sliding rails 3211 are provided above the base 321, and two parallel longitudinal sliding grooves 3212 are provided below the base 321. A scale 12 is provided on the mounting platform 11 of the frame 1 at the corresponding positions of the transverse sliding rails 3211 and the longitudinal sliding grooves 3212. The lower parts of the first fixing plate 322, the second fixing plate 324, and the die 34 are respectively provided with transverse interfaces 6 that correspond to and cooperate with the transverse sliding rails 3211. The mounting platform 11 of the bracket 1 is provided with... The longitudinal guide rail 7 corresponding to the sliding groove 3212 allows the fixing plate 322, fixing plate 324 and die 34 to be adjusted (movably) mounted on the transverse sliding rail 3211 on the base 321 through the transverse interface 6, forming a transverse movement adjustment function. The required transverse position can be adjusted by the scale 12. At the same time, the longitudinal guide rail 7 on the bracket 1 is adjusted by the longitudinal sliding groove 3212 of the base 321, forming a longitudinal movement adjustment function. The required longitudinal position can be adjusted by the scale 12.

[0040] The outer side of the stamping hole 341 is provided with a sliding guide groove 342, which is used to smoothly discharge the stamped waste material.

[0041] The upper part of the die 34 is provided with a detachable lifting guide protrusion 343. When punching through holes, the lifting guide protrusion 343 increases the force-bearing area between the low smoke halogen-free wire groove and the die, or at the same time increases the contact area of ​​the pressing mechanism, thereby better avoiding large vibrations in the product during processing and improving the processing quality of the product.

Claims

1. A special equipment for punching low-smoke halogen-free wire troughs, including a frame (1), characterized in that: The frame (1) The upper part is equipped with a conveying device (2), a side stamping die (3), and a bottom stamping die (4). The conveying device (2) Side stamping die (3) is used for conveying processed products; bottom stamping die (4) is used for transverse stamping of processed products. The side stamping die (3) is used for vertical stamping of products and includes a hydraulic cylinder (31) and a die base (32). A punch (33) and a die (34), wherein an elastic side-pressing mechanism is provided between the punch (33) and the die (34). (35), and a lower pressing mechanism (5) is provided above the die (34); the elastic side pressing mechanism (35) The flexible telescopic type is installed on one side of the punch (33), and the punch (33) is pushed by the hydraulic cylinder (31) to the die (34). When working with stamped products, the product is first pressed by the elastic side pressing mechanism (35), and the lower pressing mechanism (5) is used to press the product. The pressed product is fixed on the die (34).

2. The special equipment for low-smoke halogen-free wire trough punching processing according to claim 1, characterized in that: The transmission The conveying device (2) includes a front traction conveying mechanism (21) and a rear traction conveying mechanism (22), wherein the front traction... The conveying mechanism (21) and the rear traction conveying mechanism (22) are located at both ends of the frame (1), and the front traction conveyor A conveying path for the processed products is formed between the structure (21) and the rear traction conveying mechanism (22).

3. The special equipment for low-smoke halogen-free wire groove punching processing according to claim 2, characterized in that: The side The stamping die (3) has one or more side stamping dies. When there are two or more side stamping dies (3), the side stamping dies have one or more side stamping dies. The pressing molds (3) are staggered between the front traction conveying mechanism (21) and the rear traction conveying mechanism (22). One or both sides of the transport path.

4. The special equipment for low-smoke halogen-free wire trough punching processing according to any one of claims 1-3, characterized in that: The mold base (32) includes a base (321), a fixed plate (322), a movable plate (323), and a fixed plate. Second (324), the fixed plate one (322), the movable plate (323) and the fixed plate two (324) are installed in sequence. On the base (321), the hydraulic cylinder (31) is fixedly mounted on the fixing plate (322), and the punch (33) Installed on the movable plate (323), the cavity (34) is fixedly installed on the fixed plate two (324). At the lower front position, the fixed plate two (324) is provided with a clearance hole (3241), and the hydraulic cylinder (31) pushes... The movable plate (323) drives the punch (33) and the elastic side pressure mechanism (35) to pass through the clearance hole (3241) and... The die (34) is used to process the product.

5. The special equipment for low-smoke halogen-free wire groove punching processing according to claim 4, characterized in that: The convex The mold (33) includes a base plate (331) and one or more punch pins (332) on the base plate (331), wherein The punch pin (332) is fixed to the movable plate (323) via the base plate (331); the die (34) is designed to be... A fixing block with a punched hole (341), the shape and size of which are the same as those of the punching pin (332) The quantities correspond.

6. The special equipment for low-smoke halogen-free wire trough punching processing according to claim 5, characterized in that: The convex The base plate (331) of the mold (33) is provided with two or more upper guide pillars (333) at its high position, and the base plate (331) is provided with... There are two or more lower guide posts (334), and the elastic side pressure mechanism (35) is slidably mounted on the base plate (331). The upper guide post (333) and lower guide post (334) are correspondingly positioned and fitted with the punch (33), and the die (34) When fixedly installed on the base (321), and positioned on the lower guide post (334) of the base plate (331), forming The position is precisely fixed with the punch (33).

7. The special equipment for low-smoke halogen-free wire groove punching processing according to claim 4, characterized in that: The following The pressing mechanism (5) consists of an adjusting plate (51) and two or more pressing rollers of the adjusting plate (51). (52) The pressing mechanism (5) is installed on the fixed plate (324) via the adjusting plate (51).

8. The special equipment for punching low-smoke halogen-free wire grooves according to claim 1, characterized in that: The concave The upper part of the mold (34) is provided with a detachable lifting guide protrusion (343).

9. The special equipment for low-smoke halogen-free wire groove punching processing according to claim 4, characterized in that: The bullet The sexual pressure mechanism (35) is a movable pressure plate mounted on the base plate (331), the movable pressure plate being smaller than The movable pressure plate has a through hole (3111) through which the punch (332) on the punch (33) passes. A compression spring (3112) is provided between the moving pressure plate and the base plate (331) of the punch (33), and the through hole (3111) corresponds to the shape, size and number of punches (332) on the punch (33).

10. The special equipment for low-smoke halogen-free wire groove punching processing according to claim 4, characterized in that: The bottom Two parallel horizontal sliding tracks (3211) are provided above the base (321), and two... A parallel longitudinal sliding groove (3212), the fixed plate (322), the movable plate (323), and the fixed plate The lower parts of the second (324) and the die (34) are respectively provided with horizontal sliding rails (3211) that correspond to and cooperate with the horizontal sliding rails (3211). The frame (1) is provided with a longitudinal guide rail (7) that corresponds to and cooperates with the longitudinal sliding groove (3212) on the interface (6).

Images