Gear shaft machining device capable of preventing scraps from splashing

Abstract

The utility model relates to the technical field of gear shaft machining, in particular to a gear shaft machining device capable of preventing scraps from splashing, which comprises a base. A lifting frame is connected to the right side of the top of the base, a lifting plate is slidably connected to the left side of the interior of the lifting frame, the collecting assembly is arranged on the left side of the bottom of the lifting plate, and the collecting assembly comprises a shielding plate, a shielding cover, a scraping plate, a baffle, a piston, a sliding groove, a pushing block, a pushing groove and a drawer; the bottom of the shielding plate is connected with a shielding cover which is in a conical shape. The collecting assembly, the shielding plate and the shielding cover are arranged to prevent sweeps from splashing upwards, the baffles on the two sides prevent scrap iron from splashing outwards, the sweeps on the gear shaft are pushed through the scraping plate and pushed into the pushing groove, the piston drives the pushing block to move back and forth in the sliding groove, and the scrap iron on the gear shaft is prevented from splashing outwards. And the drawer is pulled out of the base, so that the waste chips can be conveniently collected and cleaned.

Description

Technical Field

[0001] This utility model relates to the field of gear shaft processing technology, and in particular to a gear shaft processing device that prevents waste chip splashing. Background Technology

[0002] A gear shaft machining device is a mechanical device or tool specifically designed for machining gear shafts. It is used to complete processes such as cutting, turning, milling, drilling, keyway machining, and grinding of gear shafts. It typically includes a clamping and fixing device, machining tools, and a transmission and control system to ensure high precision and consistency in gear shaft machining.

[0003] Existing gear shaft machining equipment is not equipped with chip shielding and collection functions. During the machining process, the chips generated by cutting will fly directly to the area around the equipment or the ground, which will not only pollute the working environment, but also pose a safety hazard to the operators.

[0004] Therefore, given that the existing gear shaft machining devices lack chip shielding and collection functions, and the chips generated during machining directly scatter around the equipment or on the ground, not only polluting the working environment but also potentially posing safety hazards to operators, a gear shaft machining device with chip-proof features can be designed. By adding a dedicated chip shield and collection device, cutting chips can be effectively prevented from scattering outside the equipment, while the chips are collected in a dedicated container for easy cleaning and disposal. This not only keeps the work area clean and reduces the impact of chips on operators but also extends the service life of the equipment and improves processing efficiency and safety. Utility Model Content

[0005] In order to overcome the problem that existing gear shaft machining equipment is not equipped with chip shielding and collection functions, the chips generated during the machining process will fly directly to the surrounding area of ​​the equipment or the ground, which will not only pollute the working environment, but also pose a safety hazard to the operators.

[0006] The technical solution of this utility model is as follows: a gear shaft processing device for preventing waste chip splashing, including a base; and a collection component. A lifting frame is connected to the top right side of the base, and a lifting plate is slidably connected to the inner left side of the lifting frame. A collection component is provided on the bottom left side of the lifting plate. The collection component includes a cover, a shield, a scraper, a baffle, a piston, a slide groove, a push block, a push groove, and a drawer. A cover is connected to the bottom left side of the lifting plate, and a shield is connected to the bottom of the cover. The shield is conical. Two scrapers are symmetrically connected to the bottom left side of the cover with respect to the horizontal center line of the base. The scrapers are inclined. A baffle is symmetrically connected to the bottom left side of the cover with respect to the horizontal center line of the base. A piston is connected to the inner right side of the base, and a slide groove is opened on the inner right side of the base. A push block is connected to the left end of the piston, and the push block is slidably connected to the slide groove. A push groove is opened on the top left side of the base, and the push groove is slidably connected to the push block. A drawer is movably connected to the inner left side of the base, and the drawer is movably connected to the push groove.

[0007] Preferably, a collection component is provided, with a shield and cover to prevent waste chips from splashing upwards, and side baffles to prevent iron filings from splashing outwards. A scraper pushes the waste chips on the gear shaft into a push groove, and a piston drives a pusher block to move back and forth in the slide groove, thereby pushing the waste chips in the push groove into a drawer for collection. The drawer is then pulled out from the base to facilitate the collection and cleaning of waste chips. This solves the problem that existing gear shaft processing devices are not equipped with waste chip shielding and collection functions, and that during the processing, the cutting waste chips will directly fly around the equipment or onto the ground, which not only pollutes the working environment but may also pose a safety hazard to the operators.

[0008] Preferably, the lifting frame is internally connected to a screw rod, which is threadedly connected to the lifting plate, and a motor is connected to the top of the lifting frame.

[0009] Preferably, the output end of the motor is connected to the screw, and the motor is connected to the top left side of the lifting plate.

[0010] Preferably, the output end of the motor extends to the lower end of the lifting plate and is connected to a turntable, which is made of rubber.

[0011] Preferably, a fixing block is connected to the lower left side of the lifting frame, and an auxiliary disk is rotatably connected to the top left side of the fixing block.

[0012] Preferably, a processing frame is connected to the top left side of the base, and an electric lifting rod is connected inside the processing frame.

[0013] Preferably, a cutting machine is installed at the top of the electric lifting rod, and the cutting machine is slidably connected to the processing frame.

[0014] The beneficial effects of this utility model are:

[0015] 1. By setting up a collection component, a shield and cover prevent waste chips from splashing upwards, and side baffles prevent iron filings from splashing outwards. A scraper pushes the waste chips on the gear shaft into a push groove. A piston drives a pusher block to move back and forth in the slide groove, thus pushing the waste chips in the push groove into a drawer for collection. The drawer can be pulled out from the base for easy collection and cleaning of waste chips. This solves the problem that existing gear shaft processing devices are not equipped with waste chip shielding and collection functions. During the processing, the cutting waste chips will directly fly around the equipment or the ground, which will not only pollute the working environment, but also pose a safety hazard to the operators. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the gear shaft processing device for preventing waste chip splashing according to this utility model.

[0017] Figure 2 The diagram shown is a three-dimensional side view of the gear shaft processing device for preventing waste chip splashing according to this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional bottom view of the gear shaft processing device for preventing waste chip splashing according to this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional top section of the gear shaft processing device for preventing waste chip splashing according to this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Base; 2. Lifting frame; 3. Lifting plate; 41. Cover plate; 42. Cover; 43. Scraper; 44. Baffle; 45. Piston; 46. Slide groove; 47. Push block; 48. Push groove; 49. Drawer; 51. Screw; 52. Motor; 53. Electric motor; 54. Turntable; 55. Fixing block; 56. Auxiliary plate; 57. Processing frame; 58. Electric lifting rod; 59. Cutting machine. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figures 1-4This utility model provides an embodiment of a gear shaft processing device for preventing waste chip splashing, including a base 1; and a collection assembly. A lifting frame 2 is connected to the top right side of the base 1, and a lifting plate 3 is slidably connected to the inner left side of the lifting frame 2. A collection assembly is provided on the bottom left side of the lifting plate 3. The collection assembly includes a cover 41, a shield 42, a scraper 43, a baffle 44, a piston 45, a slide 46, a push block 47, a push groove 48, and a drawer 49. A cover 41 is connected to the bottom left side of the lifting plate 3, and a shield 42 is connected to the bottom of the cover 41. The shield 42 is conical. Two scrapers 43 are symmetrically connected to the bottom left side of the cover 41 along the horizontal center line of the base 1. The scrapers 43 are inclined. A baffle 44 is symmetrically connected to the bottom left side of the cover 41 along the horizontal center line of the base 1. A piston 45 is connected to the inner right side of the base 1, and a slide 46 is provided on the inner right side of the base 1. A push block 47 is connected to the left end of the piston 45. Block 47 is slidably connected to slide groove 46. A push groove 48 is provided on the top left side of base 1. Push groove 48 is slidably connected to push block 47. A drawer 49 is movably connected to the inside left side of base 1. Drawer 49 is movably connected to push groove 48. By setting a collection component, baffle 41 and cover 42 prevent waste chips from splashing upwards, and side baffles 44 prevent iron filings from splashing outwards. The scraper 43 pushes the waste chips on the gear shaft into push groove 48. The piston 45 drives push block 47 to move back and forth in slide groove 46, thereby pushing the waste chips in push groove 48 into drawer 49 for collection. Drawer 49 is pulled out from base 1 to facilitate the collection and cleaning of waste chips. This solves the problem that the existing gear shaft processing device is not equipped with waste chip shielding and collection functions. During the processing, the waste chips generated by cutting will directly fly around the equipment or the ground, which will not only pollute the working environment, but also pose a safety hazard to the operator.

[0023] Please see Figures 1-4 In this embodiment, a screw 51 is rotatably connected inside the lifting frame 2, and a motor 52 is connected to the top of the lifting frame 2. The screw 51 can assist in positioning the gear. The output end of the motor 52 is connected to the screw 51, and the screw 51 is threadedly connected to the lifting plate 3. A motor 53 is connected to the top left side of the lifting plate 3. The motor 52 drives the screw 51 to rotate, thereby causing the lifting plate 3 to slide inside the lifting frame 2, thereby positioning the gear shaft. The output end of the motor 53 extends to the lower end of the lifting plate 3 and is connected to a turntable 54. The turntable 54 is made of rubber. The lifting plate 3 drives the turntable 54 to move vertically, pressing down on the upper side of the gear shaft.

[0024] Please see Figures 2-4In this embodiment, a fixing block 55 is connected to the lower left side of the lifting frame 2. An auxiliary disk 56 is rotatably connected to the top left side of the fixing block 55. The auxiliary disk 56 cooperates with the turntable 54 to clamp the gear shaft, which facilitates the processing of the gear shaft. A processing frame 57 is connected to the top left side of the base 1. An electric lifting rod 58 is connected inside the processing frame 57. The electric lifting rod 58 facilitates the processing mechanism to process the gear shaft. A cutting machine 59 is set on the top of the electric lifting rod 58. The cutting machine 59 is slidably connected to the processing frame 57. The electric lifting rod 58 drives the cutting machine 59 to move vertically back and forth, thereby processing the gear shaft.

[0025] During operation, motor 52 is started, which drives screw 51 to rotate within lifting frame 2, thereby causing lifting plate 3 to move vertically and place gear shaft on auxiliary plate 56. Lifting plate 3 drives turntable 54 to press down, thereby positioning gear shaft. Motor 53 is started, which drives turntable 54 to rotate, thus rotating gear. Electric lifting rod 58 is started, which drives cutting machine 59 to move vertically back and forth, thereby processing gear shaft. Cover plate 41 and cover 42 prevent waste chips from splashing upwards, and side baffles 44 prevent iron filings from splashing outwards. Scraper 43 pushes the waste chips on gear shaft into push groove 48. Piston 45 drives push block 47 to move back and forth in slide groove 46, thereby pushing the waste chips in push groove 48 into drawer 49 for collection. Drawer 49 is pulled out from base 1 for easy collection and cleaning of waste chips.

[0026] Through the above steps, by setting up a collection component, the shield 41 and the cover 42 prevent waste chips from splashing upwards, and the side baffles 44 prevent iron filings from splashing outwards. The scraper 43 pushes the waste chips on the gear shaft into the push groove 48. The piston 45 drives the push block 47 to move back and forth in the slide groove 46, thereby pushing the waste chips in the push groove 48 into the drawer 49 for collection. The drawer 49 is then pulled out from the base 1 to facilitate the collection and cleaning of waste chips. This solves the problem that existing gear shaft processing devices are not equipped with waste chip shielding and collection functions. During the processing, the waste chips generated by cutting will directly fly around the equipment or the ground, which will not only pollute the working environment, but also pose a safety hazard to the operators.

Claims

1. A gear shaft machining device for preventing the splashing of swarf, comprising a base (1); characterized in that: Also include the collection assembly, the top right side of the base (1) is connected with lifting frame (2), the inside left side of lifting frame (2) is connected with lifting plate (3) slidingly, the bottom left side of lifting plate (3) is provided with collection assembly, collection assembly includes shutter (41), shade (42), scraper (43), baffle (44), piston (45), sliding slot (46), push block (47), push slot (48) and drawer (49), the bottom left side of lifting plate (3) is connected with shutter (41), the bottom of shutter (41) is connected with shade (42), shade (42) is conical, the bottom left side of shutter (41) is connected with two scraper (43) on the horizontal center line of base (1) symmetry, scraper (43) is inclined, the bottom left side of shutter (41) is connected with baffle (44) on the horizontal center line of base (1) symmetry, the inside right side of base (1) is connected with piston (45), the inside right side of base (1) is provided with sliding slot (46), the left end of piston (45) is connected with push block (47), push block (47) and sliding slot (46) are connected slidingly, the top left side of base (1) is provided with push slot (48), push slot (48) and push block (47) are connected slidingly, the inside left side of base (1) is movably connected with drawer (49), drawer (49) and push slot (48) are movably connected.

2. The gear shaft machining apparatus that prevents swarf from flying away according to claim 1, characterized by: The inside of lifting frame (2) is rotatably connected with screw rod (51), screw rod (51) is threadedly connected with lifting plate (3), the top of lifting frame (2) is connected with motor (52).

3. The gear shaft machining apparatus that prevents swarf from flying away according to claim 2, characterized by: The output end of motor (52) is connected with screw rod (51), the top left side of lifting plate (3) is connected with motor (53).

4. The gear shaft machining apparatus that prevents swarf from flying away according to claim 3, characterized by: The output end of motor (53) extends to the lower end of lifting plate (3) and is connected with turntable (54), turntable (54) is made of rubber.

5. The gear shaft machining apparatus that prevents swarf from flying away according to claim 4, characterized by: The left lower side of lifting frame (2) is connected with fixed block (55), the top left side of fixed block (55) is rotatably connected with auxiliary disc (56).

6. The gear shaft machining apparatus that prevents swarf from flying away according to claim 5, characterized by: The top left side of base (1) is connected with processing frame (57), the inside of processing frame (57) is connected with electric lifting rod (58).

7. The gear shaft machining apparatus that prevents swarf from flying away according to claim 6, characterized by: The top of electric lifting rod (58) is provided with cutting machine (59), cutting machine (59) and processing frame (57) are connected slidingly.

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