Glaze spraying device for porcelain insulator processing
By incorporating a stirring structure and glazing components into the porcelain insulator glazing device, the problem of glaze sedimentation was solved, achieving uniform glaze spraying and improving the glazing effect of the porcelain insulator.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-04-14
AI Technical Summary
The glaze in the glaze tank of existing porcelain insulator glazing machines tends to settle, which leads to a decrease in the glazing effect.
A porcelain insulator glazing device was designed, comprising a body, spring, movable plate, storage box, mounting plate, rotating rod, stirring rod, motor, transmission rod, cam and pulley. The motor drives the transmission rod to rotate, which in turn drives the rotating rod and stirring rod to stir the glaze and prevent sedimentation. At the same time, a water pump and atomizing nozzle spray the glaze onto the surface of the porcelain insulator.
It effectively prevents glaze sedimentation, improves the glazing effect, and ensures the uniformity and quality of the glaze layer on the surface of porcelain insulators.
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Figure CN224116393U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of porcelain insulator processing technology, specifically to a porcelain insulator glazing device. Background Technology
[0002] Porcelain insulators are made of electrical ceramics, which are baked from quartz, feldspar, and clay as glazes. The surface of porcelain insulators is usually covered with porcelain glaze to improve their mechanical strength, prevent water penetration, and increase surface smoothness. Among various types of insulators, porcelain insulators are the most widely used.
[0003] During the processing of porcelain insulators, a glazing machine is used to apply glaze to the surface of the insulators. Most glazing machines on the market have a built-in glaze tank, which mainly stores glaze slurry. However, most glaze tanks on the market cannot prevent the glaze slurry from settling. After the glazing machine is not used for a long time, the glaze slurry in the glaze tank is prone to settling, and the settling glaze slurry will greatly reduce the glazing effect on the porcelain insulators. Utility Model Content
[0004] The purpose of this application is to provide a porcelain insulator processing glazing device, which solves the problems mentioned in the background art.
[0005] This application provides a porcelain insulator glazing device, including a body with two internal cavities. Several springs are evenly spaced at the bottom of the body, and the upper ends of these springs are connected to a movable plate. The movable plate is slidably connected to the inner cavity below the body. A storage box is mounted on the upper end of the movable plate. A mounting plate is rotatably connected to the bottom of the inner cavity above the body. A rotating rod is connected to the lower end of the mounting plate. The lower end of the rotating rod passes through the top of the storage box and extends downwards. The rotating rod is slidably connected to the storage box. Several stirring rods are evenly spaced on the wall of the rotating rod inside the storage box. A motor is mounted on the inner wall of the inner cavity below the body. The output end of the motor is connected to a transmission rod via a coupling. The transmission rod and the rotating rod are connected via bevel gear transmission. A drive assembly for driving the movable plate to move vertically is installed in the inner cavity below the body. A glazing assembly is mounted on the body.
[0006] By adopting the above technical solution, during use, the porcelain insulators that need to be glazed are placed on the mounting plate, and then the glazing assembly is used to glaze the porcelain insulators. When the glaze in the storage tank settles, the motor is started, and the motor drives the transmission rod to rotate. The rotation of the transmission rod drives the rotating rod to rotate through the bevel gear. The rotation of the rotating rod drives the stirring rod to rotate, and the rotation of the stirring rod stirs the glaze in the storage tank. Through the above structure, the glaze in the storage tank can be stirred and mixed, preventing the glaze from settling for a long time, thereby improving the glazing effect of the porcelain insulators.
[0007] Optionally, the drive assembly includes a cam fixedly sleeved on the transmission rod, and a pulley is mounted on the upper end of the movable plate, with the cam abutting against the pulley.
[0008] By adopting the above technical solution, the rotation of the transmission rod will drive the cam to rotate, the rotation of the cam will apply a force to the pulley, the pulley will be driven to move the movable plate downward, the downward movement of the movable plate will compress the spring, and when the cam disengages from the pulley, the spring will reset, causing the movable plate to move upward. This process is repeated to make the storage box move back and forth, thereby improving the effect of glaze sedimentation treatment.
[0009] Optionally, the glazing assembly includes a water pump installed on the outer side wall of one side of the storage tank. A water pump pipe is installed on the side wall of the water pump, and the other end of the water pump pipe is located inside the storage tank. A water delivery hose is installed on the side wall of the water pump, and the other end of the water delivery hose passes through the top of the machine body and extends downward and is connected to a connecting pipe. Atomizing nozzles are installed at both ends of the connecting pipe, and the atomizing nozzles are located above the mounting plate.
[0010] By adopting the above technical solution, the water pump is started, which will draw the glaze material from the storage tank, discharge it into the connecting pipe through the water delivery hose, and then spray it onto the surface of the porcelain insulator through the atomizing nozzle.
[0011] Optionally, a support frame is installed at the top of the inner cavity located below the machine body, and the transmission rod is rotatably connected to the support frame.
[0012] By adopting the above technical solution, the transmission rod is supported to prevent it from breaking.
[0013] Optionally, a sliding groove is provided on the inner wall of both sides of the inner cavity located below the machine body, and a slider is slidably connected in the sliding groove, with one end of the slider connected to the movable plate.
[0014] By adopting the above technical solution, the movable plate is limited, thereby improving the stability of its movement.
[0015] Optionally, a slide rod is fixedly connected to the inner wall of the chute, the slide rod passes through the slider, and the slider is slidably connected to the slide rod.
[0016] By adopting the above technical solution, the slider is prevented from detaching from the groove.
[0017] Optionally, the upper end of the mounting plate is provided with a mounting slot.
[0018] By adopting the above technical solution, it is convenient to place porcelain insulators.
[0019] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:
[0020] (1) The technical solution of this application can stir and mix the glaze in the storage box by setting up the cooperation between the structure such as the machine body, spring, movable plate, storage box, mounting plate, rotating rod, stirring rod, motor, transmission rod, cam and pulley, so as to prevent the glaze from settling for a long time and thus improve the glazing effect of porcelain insulators.
[0021] (2) The technical solution of this application sets up a water pump, a water pipe, a support frame, a water delivery hose, a connecting pipe and an atomizing nozzle. When the water pump is started, the water pump will draw the glaze material in the storage tank, and then discharge it into the connecting pipe through the water delivery hose, and then spray it onto the surface of the porcelain insulator through the atomizing nozzle, thereby completing the glazing of the porcelain insulator. Attached Figure Description
[0022] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0023] Figure 1 This is a schematic diagram of the overall structure of a porcelain insulator processing and glazing device according to this application;
[0024] Figure 2 This is a schematic diagram of the internal structure of a porcelain insulator processing and glazing device according to this application;
[0025] Figure 3 for Figure 2 Enlarged view of part A in the middle.
[0026] In the diagram: 1. Machine body; 2. Spring; 3. Movable plate; 4. Storage box; 5. Mounting plate; 6. Rotating rod; 7. Stirring rod; 8. Motor; 9. Transmission rod; 10. Cam; 11. Pulley; 12. Water pump; 13. Water suction pipe; 14. Support frame; 15. Water delivery hose; 16. Connecting pipe; 17. Atomizing nozzle; 18. Slider; 19. Sliding rod. Detailed Implementation
[0027] Please see Figure 1-3This application provides a technical solution: a porcelain insulator processing glazing device, including a body 1 with two internal cavities. Several springs 2 are evenly and equidistantly connected to the bottom of the body 1. A movable plate 3 is slidably connected to the upper ends of the springs 2 within the lower cavity of the body 1. A storage box 4 is installed on the upper end of the movable plate 3. A mounting plate 5 is rotatably connected to the bottom of the upper cavity of the body 1. A rotating rod 6 is connected to the lower end of the mounting plate 5. The lower end of the rotating rod 6 passes through the top of the storage box 4 and extends downwards. The rotating rod 6 is slidably connected to the storage box 4. Several stirring rods 7 are evenly and equidistantly connected to the wall of the rotating rod 6 within the storage box 4. A motor 8 is installed on the inner wall of the lower cavity of the body 1. A transmission rod 9 is connected to the output end of the motor 8 via a coupling. The transmission rod 9 and the rotating rod 6 are connected via bevel gear transmission. A drive assembly for driving the movable plate 3 to move vertically is installed in the lower cavity of the body 1. A glazing assembly is installed on the body 1.
[0028] In the technical solution of this application, during use, the porcelain insulator to be glazed is placed on the mounting plate 5, and then the glazing assembly is used to glaze the porcelain insulator. When the glaze in the storage tank 4 settles, the motor 8 is started, and the motor 8 drives the transmission rod 9 to rotate. The rotation of the transmission rod 9 drives the rotating rod 6 to rotate through the bevel gear. The rotation of the rotating rod 6 drives the stirring rod 7 to rotate. The rotation of the stirring rod 7 stirs the glaze in the storage tank 4. Through the above structure, the glaze in the storage tank 4 can be stirred and mixed, preventing the glaze from settling for a long time, thereby improving the glazing effect of the porcelain insulator.
[0029] In the technical solution of this application, the driving component includes a cam 10 fixedly sleeved on the transmission rod 9, and a pulley 11 installed on the upper end of the movable plate 3. The cam 10 and the pulley 11 abut against each other. The rotation of the transmission rod 9 will drive the cam 10 to rotate. The rotation of the cam 10 will apply a force to the pulley 11. The pulley 11 will be driven to move the movable plate 3 downward. The downward movement of the movable plate 3 will compress the spring 2. When the cam 10 disengages from the pulley 11, the spring 2 will reset, causing the movable plate 3 to move upward. This process is repeated to make the storage box 4 reciprocate, thereby improving the effect of glaze sedimentation treatment.
[0030] In the technical solution of this application, the glazing assembly includes a water pump 12 installed on the outer side wall of the storage tank 4. A water pump pipe 13 is installed on the side wall of the water pump 12, and the other end of the water pump pipe 13 is located inside the storage tank 4. A water delivery hose 15 is installed on the side wall of the water pump 12. The other end of the water delivery hose 15 passes through the top of the machine body 1 and extends downward and is connected to a connecting pipe 16. Atomizing nozzles 17 are installed at both ends of the connecting pipe 16, and the atomizing nozzles 17 are located above the mounting plate 5. When the water pump 12 is started, the water pump 12 will draw the glaze in the storage tank 4, and then discharge it into the connecting pipe 16 through the water delivery hose 15, and then spray it onto the surface of the porcelain insulator through the atomizing nozzles 17.
[0031] In the technical solution of this application, a support frame 14 is installed on the top of the inner cavity below the body 1, and the transmission rod 9 is rotatably connected to the support frame 14 to support the transmission rod 9 and prevent the transmission rod 9 from breaking.
[0032] In the technical solution of this application, a sliding groove is provided on both sides of the inner wall of the inner cavity below the body 1. A slider 18 is slidably connected in the sliding groove. One end of the slider 18 is fixedly connected to the movable plate 3 to limit the movement of the movable plate 3 and improve the stability of the movement of the movable plate 3.
[0033] In the technical solution of this application, a slide rod 19 is fixedly connected to the inner wall of the chute, the slide rod 19 passes through the slider 18, and the slider 18 is slidably connected to the slide rod 19 to prevent the slider 18 from detaching from the chute.
[0034] In the technical solution of this application, the upper end of the mounting plate 5 is provided with a mounting groove to facilitate the placement of the porcelain insulator.
[0035] In use, the porcelain insulator to be glazed is placed on the mounting plate 5, and the water pump 12 is started. The water pump 12 will draw the glaze from the storage tank 4 and discharge it into the connecting pipe 16 through the water delivery hose 15. Then, it is sprayed onto the surface of the porcelain insulator through the atomizing nozzle 17. When the glaze in the storage tank 4 settles, the motor 8 is started. The motor 8 will drive the transmission rod 9 to rotate. The rotation of the transmission rod 9 will drive the rotating rod 6 to rotate through the bevel gear. The rotation of the rotating rod 6 will drive the stirring rod 7 to rotate. The rotation of the stirring rod 7 will stir the glaze in the storage tank 4.
Claims
1. A porcelain insulator glazing device, comprising a body (1) with two internal cavities, characterized in that: Several springs (2) are evenly spaced at the bottom of the inner part of the machine body (1). The upper ends of the springs (2) are connected to a movable plate (3). The movable plate (3) is slidably connected in the inner cavity below the machine body (1). A storage box (4) is installed on the upper end of the movable plate (3). An installation plate (5) is rotatably connected to the bottom of the inner cavity above the machine body (1). A rotating rod (6) is connected to the lower end of the installation plate (5). The lower end of the rotating rod (6) passes through the top of the storage box (4) and extends downward. The rotating rod (6) is slidably connected in the inner cavity below the machine body (1). A plurality of stirring rods (7) are evenly and equidistantly connected to the rotating rod (6) inside the storage box (4). A motor (8) is installed on the inner side wall of the inner cavity below the machine body (1). The output end of the motor (8) is connected to a transmission rod (9) through a coupling. The transmission rod (9) and the rotating rod (6) are connected by bevel gear transmission. A drive assembly for driving the movable plate (3) to move vertically is installed in the inner cavity below the machine body (1). A glazing assembly is installed on the machine body (1).
2. The porcelain insulator processing glazing device according to claim 1, characterized in that, The drive assembly includes a cam (10) fixedly sleeved on the transmission rod (9), and a pulley (11) is installed on the upper end of the movable plate (3), with the cam (10) abutting against the pulley (11).
3. The porcelain insulator processing glazing device according to claim 1, characterized in that, The glazing assembly includes a water pump (12) installed on the outer side wall of the storage tank (4). A water pump pipe (13) is installed on the side wall of the water pump (12). The other end of the water pump pipe (13) is located inside the storage tank (4). A water delivery hose (15) is installed on the side wall of the water pump (12). The other end of the water delivery hose (15) passes through the top of the machine body (1) and extends downward and is connected to a connecting pipe (16). Both ends of the connecting pipe (16) are equipped with atomizing nozzles (17), and the atomizing nozzles (17) are located above the mounting plate (5).
4. The porcelain insulator processing glazing device according to claim 1, characterized in that, A support frame (14) is installed on the top of the inner cavity below the body (1), and the transmission rod (9) is rotatably connected to the support frame (14).
5. The porcelain insulator processing glazing device according to claim 1, characterized in that, Slide grooves are provided on the inner walls of both sides of the inner cavity located below the body (1), and sliders (18) are slidably connected in the slide grooves. One end of the slider (18) is connected to the movable plate (3).
6. The porcelain insulator processing glazing device according to claim 5, characterized in that, A slide rod (19) is fixedly connected to the inner wall of the chute. The slide rod (19) passes through the slider (18), and the slider (18) is slidably connected to the slide rod (19).
7. The porcelain insulator processing glazing device according to claim 1, characterized in that, The mounting plate (5) has a mounting groove at its upper end.