PVC extruder based on automobile cable

By setting up a processing box, servo motor, and stirring rod in the PVC extruder to pre-treat and dry the PVC material, the problem of raw material moisture affecting cable strength is solved, and the uniformity of material drying and particle size consistency are achieved, thereby improving the mechanical strength and service life of the cable.

CN224116477UActive Publication Date: 2026-04-14重庆丽泰电子有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
重庆丽泰电子有限公司
Filing Date
2025-04-28
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing PVC extruders do not pre-treat PVC materials before use, causing moisture in the raw materials to form water vapor during extrusion, which affects the mechanical strength and service life of cables.

Method used

A PVC extruder based on automotive cables was designed, comprising a processing box, a servo motor, a stirring rod, and a heating tube, for pre-treating and drying PVC materials, and for screening and filtering the materials through a filter plate.

Benefits of technology

Pretreatment and mixing reduce the moisture content of the raw materials, improve the drying uniformity of the materials, enhance the mechanical strength of the cables, extend the service life and safety of the cables, and maintain the consistency of material particle size.

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Abstract

The utility model belongs to the technical field of automobile part manufacturing, and particularly relates to an automobile cable-based PVC (polyvinyl chloride) extruder which comprises an extruder body, a processing box is arranged at the top end of the extruder body, a box cover is arranged at the top end of the processing box, a filling port is formed in the side wall of the box cover, fixing rods are symmetrically and fixedly connected to the side wall of the box cover, and the fixing rods are fixedly connected to the top end of the processing box. A servo motor is fixedly connected to the side wall of the fixing rod, a rotating shaft is fixedly connected to the output end of the servo motor, through the arranged treatment box structure, the design is simple and convenient to operate, PVC materials can be pretreated before the PVC extruder is used, water contained in the raw materials can be reduced, the materials can be stirred, and the PVC extruder is convenient to use. Therefore, the mechanical strength of the cable is improved, the service life of the cable can be prolonged, and the safety of the cable can be improved.
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Description

Technical Field

[0001] This utility model belongs to the field of automotive parts manufacturing technology, specifically a PVC extruder based on automotive cables. Background Technology

[0002] With the development of society, PVC extruders are often needed in other fields such as construction, packaging, automobiles, and electronics. A PVC extruder is a type of plastic processing machinery, mainly used to process polyvinyl chloride (PVC) plastic raw materials into plastic products of various shapes.

[0003] In automotive electrical systems, cables play a crucial role in transmitting electrical energy and signals. To prevent current leakage and short circuits and ensure the safe and stable operation of automotive electrical systems, cables require a good insulation layer. PVC (polyvinyl chloride) material itself has excellent electrical insulation properties. Using a PVC extruder, PVC material can be evenly wrapped around the conductor of automotive cables to form a continuous and dense insulation layer.

[0004] In the existing technology, through long-term use and observation, it has been found that existing PVC extruders generally do not pre-treat PVC materials before use. Raw materials without pre-treatment may contain moisture, which will form water vapor during the extrusion process, causing pores and defects in the PVC melt, thereby reducing the mechanical strength of the cable, such as tensile strength and impact resistance, and affecting the service life and safety of the cable. Therefore, in order to address the above problems, a PVC extruder based on automotive cables is proposed. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a PVC extruder based on automotive cables.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The PVC extruder based on automotive cables of this utility model includes an extruder body, a processing box is provided at the top of the extruder body, a box cover is provided at the top of the processing box, a filling port is provided on the side wall of the box cover, a fixing rod is symmetrically fixed to the side wall of the box cover, a servo motor is fixedly fixed to the side wall of the fixing rod, a rotating shaft is fixedly fixed to the output end of the servo motor, the rotating shaft passes through the surface of the box cover and is rotatably connected to it, a number of stirring rods are symmetrically fixed to the side wall of the rotating shaft, a number of heating tubes are fixedly fixed to the side wall of the processing box, a feed port is opened on the side wall of the processing box, and an electric valve is rotatably provided on the side wall of the feed port.

[0007] Preferably, the sidewall of the filling port is symmetrically fixed with slots, the inner side of the slot is slidably provided with a plug, and the sidewall of the plug is fixed with a filter plate.

[0008] Preferably, the top of the processing box is symmetrically provided with positioning grooves, a first magnetic block is fixedly connected to the inner side of the positioning groove, and a second magnetic block is symmetrically fixedly connected to the side wall of the box cover. The connection between the second magnetic block and the first magnetic block is a magnetic connection.

[0009] Preferably, a cover is rotatably provided on the side wall of the filling port, a handle is fixedly connected to the side wall of the cover, and a sealing strip is fixedly connected to the side wall of the cover.

[0010] Preferably, a support rod is fixedly connected to the side wall of the slot, and a limit plate is fixedly connected to the side wall of the support rod.

[0011] Preferably, the side wall of the handle is provided with an anti-slip sleeve, and the anti-slip sleeve is connected to the handle by adhesive bonding.

[0012] Preferably, the side wall of the processing box is provided with an observation window, which is made of transparent material.

[0013] The beneficial effects of this utility model are:

[0014] This utility model provides a PVC extruder based on automotive cables. Through the set processing box structure, this design is not only simple and convenient to operate, but also allows the PVC material to be pre-treated before use, which reduces the moisture content in the raw material and can stir the material to make the material dry more evenly, thereby improving the mechanical strength of the cable and extending the service life and safety of the cable.

[0015] This utility model provides a PVC extruder based on automotive cables. Through the setting of the filter plate structure, this design can screen and filter the material when it is added, so as to keep the particle size of the material consistent. Moreover, it is easy for the staff to install and disassemble the filter plate, so as to facilitate the staff to uniformly recycle the unqualified material after screening. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.

[0017] In the attached diagram:

[0018] Figure 1 This is a perspective view of the present invention;

[0019] Figure 2This is a perspective view of the cover body in this utility model;

[0020] Figure 3 This is a perspective view of the limiting plate in this utility model;

[0021] Figure 4 This is a perspective view of the electric valve in this utility model.

[0022] Legend:

[0023] 1. Extruder body; 10. Processing box; 11. Box cover; 12. Filling port; 13. Fixing rod; 14. Servo motor; 15. Rotating shaft; 16. Stirring rod; 17. Heating tube; 18. Feed inlet; 19. Electric valve; 2. Slot; 21. Insert block; 22. Filter plate; 3. Positioning groove; 31. First magnetic block; 32. Second magnetic block; 4. Cover; 41. Handle; 42. Sealing strip; 5. Support rod; 51. Limiting plate; 6. Anti-slip sleeve; 7. Observation window. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Specific implementation examples are given below.

[0026] Please see Figure 1 - Figure 4This utility model provides a PVC extruder based on automotive cables, including an extruder body 1. A processing box 10 is provided at the top of the extruder body 1, and a box cover 11 is provided at the top of the processing box 10. A filling port 12 is provided on the side wall of the box cover 11. Fixing rods 13 are symmetrically fixed to the side wall of the box cover 11, and servo motors 14 are fixed to the side wall of the fixing rods 13. A rotating shaft 15 is fixed to the output end of the servo motor 14. The rotating shaft 15 passes through the surface of the box cover 11 and is rotatably connected to it. Multiple sets of... The mixing rod 16 and multiple sets of heating tubes 17 are fixed to the side wall of the processing box 10. A feed inlet 18 is provided on the side wall of the processing box 10, and an electric valve 19 is rotatably installed on the side wall of the feed inlet 18. During operation, the extruder body 1 supports the processing box 10, the box cover 11 supports the fixing rod 13, and the fixing rod 13 supports the servo motor 14. The operator adds material to the filling port 12, allowing it to flow into the processing box 10. The heating tubes 17 then heat the processing box 10. The processing chamber 10 is equipped with a temperature sensor to monitor the temperature inside. When the predetermined temperature is reached, the heating element 17 will stop working. The heating temperature of the heating element 17 is the preheating and drying temperature, so it will not affect the material. When the material is drying in the processing chamber 10, the cover 11 supports the fixing rod 13, which in turn supports the servo motor 14. The servo motor 14 drives the rotating shaft 15 to rotate, which in turn drives the stirring rod 16 to stir the material, making the material dry more evenly. After drying, the electric valve 19 is opened, and the material can be added into the extruder body 1 through the feed port 18. This design is not only simple and convenient to operate, but also allows the PVC material to be pretreated before use, reducing the moisture content of the raw material and stirring the material to make the material dry more evenly, thereby improving the mechanical strength of the cable and extending its service life and safety.

[0027] Furthermore, such as Figure 1 , Figure 3 As shown, slots 2 are symmetrically fixed to the side wall of the filling port 12. An insert block 21 is slidably arranged on the inner side of the slot 2. A filter plate 22 is fixed to the side wall of the insert block 21. During operation, the insert block 21 can be removed from the slot 2 by the operator, thereby disassembling the filter plate 22. When the material is filled, the filter plate 22 can perform screening and filtration, thereby ensuring that the particle size of the material is consistent. This design allows the material to be screened and filtered when it is filled, thus ensuring that the particle size of the material is consistent. It also makes it easy for the operator to install and disassemble the filter plate 22, thereby facilitating the unified recycling of the unqualified material after screening.

[0028] Furthermore, such as Figure 1 , Figure 2 As shown, the top of the processing box 10 is symmetrically provided with positioning grooves 3. A first magnetic block 31 is fixedly connected to the inner side of the positioning groove 3, and a second magnetic block 32 is symmetrically fixed to the side wall of the box cover 11. The connection between the second magnetic block 32 and the first magnetic block 31 is magnetic connection. During operation, when the operator is installing the box cover 11, the second magnetic block 32 can be automatically inserted into the positioning groove 3 and connected to the first magnetic block 31 by bringing the first magnetic block 31 and the second magnetic block 32 close together, thereby achieving the positioning function. Through this design, the box cover 11 can be quickly positioned when it is installed, which makes it easier for the operator to install the box cover 11.

[0029] Furthermore, such as Figure 1 , Figure 2 As shown, a cover 4 is rotatably mounted on the side wall of the filling port 12. A handle 41 is fixedly connected to the side wall of the cover 4, and a sealing strip 42 is fixedly connected to the side wall of the cover 4. During operation, the sealing strip 42 can be connected through the cover 4, which can improve the sealing performance. The handle 41 makes it easy for the operator to open and close the cover 4. This design makes it easy for the operator to open and close the cover 4 and can improve the sealing performance, thereby reducing the amount of dust and impurities that may enter the filling port 12 and contaminate the material.

[0030] Furthermore, such as Figure 3 As shown, a support rod 5 is fixed to the side wall of the slot 2, and a limiting plate 51 is fixed to the side wall of the support rod 5. During operation, the support rod 5 can support the limiting plate 51, and the limiting plate 51 can play a limiting role. This design can play a limiting role, thereby making it easier for the operator to insert the plug 21 into the slot 2.

[0031] Furthermore, such as Figure 2 As shown, the side wall of the handle 41 is provided with an anti-slip sleeve 6. The anti-slip sleeve 6 is connected to the handle 41 by adhesive bonding. During operation, the anti-slip sleeve 6 can increase the friction of the hand. This design can increase the friction of the hand, so that the operator can pull the cover 4.

[0032] Furthermore, such as Figure 1 As shown, the side wall of the processing box 10 is provided with an observation window 7. The observation window 7 is made of transparent material. During operation, the staff can easily observe the inside of the processing box 10 through the observation window 7. This design facilitates the staff to observe the material processing process inside the processing box 10 and improves its practicality.

[0033] Working Principle: The extruder body 1 supports the processing chamber 10, the chamber cover 11 supports the fixing rod 13, and the fixing rod 13 supports the servo motor 14. The operator adds material into the filling port 12, allowing it to flow into the processing chamber 10. The heating element 17 heats the processing chamber 10. A temperature sensor inside the processing chamber 10 monitors the internal temperature. When the predetermined temperature is reached, the heating element 17 stops working. The heating temperature of the heating element 17 is the preheating drying temperature, thus not affecting the material. While the material is drying in the processing chamber 10, the chamber cover 11 supports the fixing rod 13, which in turn supports the servo motor 14. The servo motor 14 rotates, driving the rotating shaft 15, which in turn drives the stirring rod 16 to stir the material, resulting in more uniform drying. After drying, the material is fed into the extruder body 1 through the feed inlet 18 by opening the electric valve 19. The filter plate 22 can be disassembled by removing the insert 21 from the slot 2. The filter plate 22 can screen and filter the material when it is added, so that the particle size of the material is consistent. When the operator installs the cover 11, the second magnetic block 32 can be automatically inserted into the positioning groove 3 and connected to the first magnetic block 31 by bringing the first magnetic block 31 close to it, so as to play a positioning role. The sealing strip 42 can be connected to the cover 4, which can improve the sealing performance. The handle 41 makes it easy for the operator to open and close the cover 4. The support rod 5 can support the limiting plate 51, which can play a limiting role. The anti-slip sleeve 6 can increase the friction of the hand. The observation window 7 makes it easy for the operator to observe the inside of the processing box 10.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A PVC extruder based on automotive cable comprising an extruder body (1) characterized by: The top of the extruder body (1) is provided with a processing box (10), the top of the processing box (10) is provided with a box cover (11), the side wall of the box cover (11) is provided with a filling port (12), the side wall of the box cover (11) is symmetrically fixed with a fixing rod (13), the side wall of the fixing rod (13) is fixed with a servo motor (14), the output end of the servo motor (14) is fixed with a rotating shaft (15), the rotating shaft (15) passes through the surface of the box cover (11) and is rotatably connected to it, the side wall of the rotating shaft (15) is symmetrically fixed with multiple sets of stirring rods (16), the side wall of the processing box (10) is fixed with multiple sets of heating tubes (17), the side wall of the processing box (10) is provided with a feed port (18), the side wall of the feed port (18) is rotatably provided with an electric valve (19).

2. A PVC extruder based on automotive cable as claimed in claim 1 characterized in that: The sidewall of the filling port (12) is symmetrically fixed with a slot (2), and an insert (21) is slidably arranged on the inner side of the slot (2). A filter plate (22) is fixedly connected to the sidewall of the insert (21).

3. A PVC extruder based on automotive cable as claimed in claim 1, wherein: The top of the processing box (10) is symmetrically provided with positioning grooves (3), and a first magnetic block (31) is fixedly connected to the inner side of the positioning groove (3). A second magnetic block (32) is symmetrically fixed to the side wall of the box cover (11). The connection between the second magnetic block (32) and the first magnetic block (31) is a magnetic connection.

4. The PVC extruder based on automotive cables as described in claim 1, characterized in that: The side wall of the filling port (12) is rotatably provided with a cover (4), the side wall of the cover (4) is fixedly connected with a handle (41), and the side wall of the cover (4) is fixedly connected with a sealing strip (42).

5. A PVC extruder based on automotive cables as described in claim 2, characterized in that: The side wall of the slot (2) is fixedly connected to a support rod (5), and the side wall of the support rod (5) is fixedly connected to a limiting plate (51).

6. A PVC extruder based on automotive cables as described in claim 4, characterized in that: The side wall of the handle (41) is provided with an anti-slip sleeve (6), and the anti-slip sleeve (6) is connected to the handle (41) by adhesive bonding.

7. A PVC extruder based on automotive cables as described in claim 1, characterized in that: The side wall of the processing box (10) is provided with an observation window (7), which is made of transparent material.