Multifunctional integrated part heat treatment equipment

Abstract

The utility model discloses multifunctional integrated part heat treatment equipment, and relates to the technical field of part heat treatment, the multifunctional integrated part heat treatment equipment comprises a support table and a heating cabin, the heating cabin is installed on the top surface of the support table, the top surface of the heating cabin is provided with a dispersion pipe, and the dispersion pipe is connected with the support table. One end of the dispersing pipe is connected to the inner wall of the supporting table, a mounting assembly is mounted on one side of the supporting table and comprises a cabin door, the cabin door is mounted on one side of the supporting table, a bearing is mounted on the inner wall of the cabin door, and a cooling cavity is formed in the outer side surface of the bearing; a guide-in pipe and a guide-out pipe are installed on the inner wall of the cooling cavity, a disc is installed at one end of the bearing, a fixing rod is installed on one side of the disc, and a drawing rod is further installed on one side of the disc. According to the utility model, the parts rotate among the six rods.

Description

Technical Field

[0001] This utility model relates to the field of heat treatment technology for parts, specifically a multifunctional integrated heat treatment equipment for parts. Background Technology

[0002] Multifunctional integrated component heat treatment equipment is a heat treatment system that combines multiple advanced technologies. It can complete multiple processes such as annealing, quenching, tempering, and carburizing in one piece of equipment, significantly improving production efficiency and product quality.

[0003] Traditional heat treatment equipment often lacks a rotation mechanism, resulting in uneven heating of parts during the heat treatment process and affecting the quality of heat treatment. Traditional equipment often requires external tools or manual operation during fixing and unloading, which is inefficient and poses safety hazards. Utility Model Content

[0004] This invention provides a multifunctional integrated heat treatment device for parts, which has the advantages of uniform heating of parts and convenient handling of parts. It solves the problem that traditional heat treatment equipment often lacks a rotation mechanism, resulting in uneven heating of parts during the heat treatment process and affecting the quality of heat treatment. Traditional equipment often requires external tools or manual operation during fixing and unloading, which is inefficient and poses safety hazards.

[0005] To achieve uniform heating of parts and facilitate their handling, this utility model provides the following technical solution: a multifunctional integrated parts heat treatment device, comprising a support platform and a heating chamber, wherein the heating chamber is installed on the top surface of the support platform, a dispersion tube is provided on the top surface of the heating chamber, one end of the dispersion tube is connected to the inner wall of the support platform, and an installation assembly is installed on one side of the support platform, wherein:

[0006] The installation assembly includes a hatch, which is mounted on one side of a support platform. A bearing is installed on the inner wall of the hatch, and a cooling chamber is provided on the outer surface of the bearing. An inlet pipe and an outlet pipe are installed on the inner wall of the cooling chamber. A disc is installed at one end of the bearing, and a fixing rod is installed on one side of the disc. A pull rod is also installed on one side of the disc. An extension plate is installed on the outer surface of the disc, and a support frame is installed on the bottom surface of the extension plate. A movable groove is provided on the outer surface of the support frame.

[0007] As a preferred embodiment of this utility model, a heating chamber and an inlet pipe are installed on the top surface of the support platform. The inlet pipe is installed on the top surface of the heating chamber. An electric valve is installed at one end of the dispersing pipe. A rotating platform is installed on one side of the support platform. A sliding table is installed on the top surface of the rotating platform. A processor and a controller are installed on the top surface of the rotating platform. A sliding frame is installed on the outer surface of the sliding table. A motor is installed on the inner wall of the sliding frame.

[0008] As a preferred technical solution of this utility model, the top surface of the support platform is fixedly connected to the bottom surface of the heating chamber, the inlet pipe is set on the top surface of the heating chamber, one end of the inlet pipe is the heating gas inlet, and two dispersion pipes are installed at the other end of the inlet pipe. The inner wall of the inlet pipe and the inner wall of the dispersion pipe are interconnected, and several electric valves for controlling the gas inlet are installed at the lower part of the dispersion pipe.

[0009] As a preferred technical solution of this utility model, one end of the dispersion tube is connected to the inner wall of the heating chamber and is located at the lower part of the inner wall of the heating chamber. The rotating platform is movably rotatably connected to one side of the support platform. The processor and the controller are electrically connected to each other. The controller and the electric valve are electrically connected to each other. The slide is fixedly installed on the top surface of the rotating platform in two equidistant positions.

[0010] As a preferred embodiment of this utility model, a sliding frame is slidably connected to the outer surface of the slide table, and two motors are fixedly installed on the inner wall of the sliding frame. The motors are electrically connected to the controller. The output end of each motor is connected to one end of the disc through a bearing. The outer surface of the hatch is slidably connected to one side of the inner wall of the heating chamber. The outer surface of the bearing is rotatably connected to the inner wall of the hatch. Two cooling chambers are equidistantly opened on the inner wall of the bearing, and each cooling chamber corresponds to and cooperates with a bearing.

[0011] As a preferred embodiment of this utility model, each cooling chamber has an inlet pipe and an outlet pipe installed on its inner wall. The inlet pipe is used to connect to the cooling liquid, and the outlet pipe is used to discharge the cooling liquid. The inlet pipe is installed on the upper part of the inner wall of the cooling chamber, and the outlet pipe is installed on the lower part of the inner wall of the cooling chamber. The inner wall of each bearing is movably connected to one end of a disc. There are several discs. One end of the disc corresponds to the bearing, and the other end of the disc is movably and rotatably connected to an extension plate.

[0012] As a preferred technical solution of this utility model, the central disc is fixedly connected to each other by three fixed rods. Each central disc has three pull rods slidably connected to its inner wall for opening and placing heating parts. The bottom surface of the extension plate is fixedly connected to the top surface of the support frame. The moving groove is opened on the bottom surface of the inner wall of the heating chamber. The lower outer surface of the support frame is slidably connected to the inner wall of the moving groove.

[0013] Compared with the prior art, this utility model provides a multifunctional integrated heat treatment equipment for parts, which has the following beneficial effects:

[0014] This multi-functional integrated heat treatment equipment for parts ensures uniform heating and improves heat treatment quality by rotating the parts between six rods. The combination of pull rods and discs enables quick fixing and unloading of parts, improving production efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the external structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the external structure of this utility model from another angle;

[0017] Figure 3 This is a schematic diagram of the internal structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the external structure of the hatch of this utility model;

[0019] Figure 5 This is a schematic diagram of the internal structure of the hatch of this utility model.

[0020] In the diagram: 1. Support platform; 2. Heating chamber; 3. Inlet pipe; 4. Dispersion pipe; 5. Electric valve; 6. Rotary table; 7. Processor; 8. Controller; 9. Slide table; 10. Sliding frame; 11. Motor; 12. Mounting assembly; 13. Door; 14. Bearing; 15. Cooling chamber; 16. Inlet pipe; 17. Outlet pipe; 18. Disc; 19. Fixing rod; 20. Pull-out rod; 21. Extension plate; 22. Support frame; 23. Moving slot. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0022] Please see Figures 1-2This utility model discloses a multifunctional integrated heat treatment equipment for parts, including a support platform 1 and a heating chamber 2. The heating chamber 2 is installed on the top surface of the support platform 1. A dispersion pipe 4 is provided on the top surface of the heating chamber 2. One end of the dispersion pipe 4 is connected to the inner wall of the support platform 1. An installation assembly 12 is installed on one side of the support platform 1. The installation assembly 12 includes a door 13, which is installed on one side of the support platform 1. A bearing 14 is installed on the inner wall of the door 13. A cooling chamber 15 is provided on the outer surface of the bearing 14. An inlet pipe 16 and an outlet pipe 17 are installed on the inner wall of the cooling chamber 15. A disc 18 is installed on one end of the bearing 14. A fixing rod 19 is installed on one side of the disc 18. A pull rod 20 is also installed on one side of the disc 18. An extension plate 21 is installed on the outer surface of the disc 18. A support frame 22 is installed on the bottom surface of the extension plate 21. A moving groove 23 is provided on the outer surface of the support frame 22.

[0023] A heating chamber 2 and an inlet pipe 3 are installed on the top surface of the support platform 1. The inlet pipe 3 is installed on the top surface of the heating chamber 2. An electric valve 5 is installed at one end of the dispersion pipe 4. A rotating platform 6 is installed on one side of the support platform 1. A slide table 9 is installed on the top surface of the rotating platform 6. A processor 7 and a controller 8 are installed on the top surface of the rotating platform 6. A sliding frame 10 is installed on the outer surface of the slide table 9. A motor 11 is installed on the inner wall of the sliding frame 10.

[0024] The top surface of the support platform 1 is fixedly connected to the bottom surface of the heating chamber 2. The inlet pipe 3 is set on the top surface of the heating chamber 2. One end of the inlet pipe 3 is the heating gas inlet end, and the other end of the inlet pipe 3 is equipped with two dispersion pipes 4. The inner wall of the inlet pipe 3 and the inner wall of the dispersion pipe 4 are interconnected. Several electric valves 5 for controlling the gas inlet volume are installed at the lower part of the dispersion pipe 4.

[0025] Open the hatch 13 and place the parts requiring heat treatment on the support frame 22 inside the heating chamber 2. Secure the parts between every two discs 18 by pulling the pull rods 20. Specifically, there are three pull rods 20 between every two discs 18. After pulling the pull rods 20, the parts are surrounded and secured by six rods, including the fixing rods 19 and the pull rods 20. Example 2

[0026] Based on the above embodiment 1, please refer to Figures 3-5 One end of the dispersion tube 4 is connected to the inner wall of the heating chamber 2 and is located at the lower part of the inner wall of the heating chamber 2. The rotating table 6 is movably rotatably connected to one side of the support table 1. The processor 7 and the controller 8 are electrically connected to each other. The controller 8 and the electric valve 5 are electrically connected to each other. The slide table 9 consists of two equidistant fixed installations on the top surface of the rotating table 6.

[0027] A sliding frame 10 is slidably connected to the outer surface of the slide table 9. Two motors 11 are fixedly installed on the inner wall of the sliding frame 10. The motors 11 are electrically connected to the controller 8. The output end of each motor 11 is connected to one end of the disc 18 through a bearing 14. The outer surface of the hatch 13 is slidably connected to one side of the inner wall of the heating chamber 2. The outer surface of the bearing 14 is rotatably connected to the inner wall of the hatch 13. Two cooling chambers 15 are equidistantly opened on the inner wall of the bearing 14. Each cooling chamber 15 corresponds to and cooperates with a bearing 14.

[0028] Each cooling chamber 15 has an inlet pipe 16 and an outlet pipe 17 installed on its inner wall. The inlet pipe 16 is used to connect to the coolant, and the outlet pipe 17 is used to discharge the coolant. The inlet pipe 16 is installed on the upper part of the inner wall of the cooling chamber 15, and the outlet pipe 17 is installed on the lower part of the inner wall of the cooling chamber 15. The inner wall of each bearing 14 is movably connected to one end of a disc 18. There are several discs 18. One end of the disc 18 corresponds to the bearing 14, and the other end of the disc 18 is movably and rotatably connected to an extension plate 21.

[0029] The central disc 18 is fixedly connected to each other by three fixed rods 19. Each central disc 18 has three pull rods 20 slidably connected to its inner wall for opening and placing heating parts. The bottom surface of the extension plate 21 is fixedly connected to the top surface of the support frame 22. The moving groove 23 is opened on the bottom surface of the inner wall of the heating chamber 2. The lower outer surface of the support frame 22 is slidably connected to the inner wall of the moving groove 23.

[0030] Heating gas enters the heating chamber 2 through the inlet pipe 3, and the dispersion pipe 4 evenly distributes the gas to all parts of the heating chamber 2. The controller 8 starts the motor 11, which drives the disc 18 and the parts to rotate together. The parts rotate between the six rods to ensure uniform heating. The electric valve 5 controls the amount of gas entering and adjusts the heating rate and temperature distribution according to process requirements.

[0031] The working principle and usage process of this utility model are as follows: The operator sets the heat treatment process parameters through the controller 8, including the heating temperature, holding time, cooling rate, and the rotation speed and direction of the rotary table 6. The processor 7 receives and processes these parameters to control the automated operation of the entire heat treatment process.

[0032] Component loading: Open hatch 13 and place the components requiring heat treatment on support rack 22 inside heating chamber 2. Secure the components between every two discs 18 by pulling the pull rods 20. Specifically, there are three pull rods 20 between every two discs 18. After pulling the pull rods 20, the components are surrounded and secured by six rods, including fixing rods 19 and pull rods 20.

[0033] Heating and Rotation Process: Heating gas enters the heating chamber 2 through the inlet pipe 3, and the dispersion pipe 4 evenly distributes the gas to all parts of the heating chamber 2. The controller 8 starts the motor 11, driving the disc 18 and the parts to rotate together. The parts rotate between the six rods to ensure uniform heating. The electric valve 5 controls the amount of gas entering and adjusts the heating rate and temperature distribution according to process requirements.

[0034] Insulation and heat treatment: Once the heating chamber 2 reaches the preset temperature, the controller 8 closes the electric valve 5, initiating the insulation stage. During this stage, the parts continue to rotate to ensure uniform heat treatment.

[0035] Cooling process: During heat treatment, coolant enters the cooling chamber 15 through the inlet pipe 16 to cool the bearing 14 and the hatch 13. Coolant is discharged through the outlet pipe 17, ensuring the cooling system circulates. The controller 8 adjusts the cooling rate according to process requirements by controlling the flow rate and temperature of the coolant.

Claims

1. A multifunctional integrated heat treatment equipment for parts, comprising a support platform (1) and a heating chamber (2), wherein the heating chamber (2) is mounted on the top surface of the support platform (1), and a dispersion tube (4) is provided on the top surface of the heating chamber (2), one end of the dispersion tube (4) being connected to the inner wall of the support platform (1), characterized in that: An installation assembly (12) is installed on one side of the support platform (1), wherein: The mounting assembly (12) includes a hatch (13), which is mounted on one side of the support platform (1). A bearing (14) is mounted on the inner wall of the hatch (13). A cooling chamber (15) is provided on the outer surface of the bearing (14). An inlet pipe (16) and an outlet pipe (17) are installed on the inner wall of the cooling chamber (15). A disc (18) is mounted on one end of the bearing (14). A fixing rod (19) is mounted on one side of the disc (18). A pull rod (20) is also mounted on one side of the disc (18). An extension plate (21) is mounted on the outer surface of the disc (18). A support frame (22) is mounted on the bottom surface of the extension plate (21). A moving groove (23) is provided on the outer surface of the support frame (22).

2. The multifunctional integrated component heat treatment equipment according to claim 1, characterized in that: The top surface of the support platform (1) is equipped with a heating chamber (2) and an inlet pipe (3). The inlet pipe (3) is installed on the top surface of the heating chamber (2). One end of the dispersion pipe (4) is equipped with an electric valve (5). A rotating platform (6) is installed on one side of the support platform (1). A slide table (9) is installed on the top surface of the rotating platform (6). A processor (7) and a controller (8) are installed on the top surface of the rotating platform (6). A sliding frame (10) is installed on the outer surface of the slide table (9). A motor (11) is installed on the inner wall of the sliding frame (10).

3. The multifunctional integrated component heat treatment equipment according to claim 2, characterized in that: The top surface of the support platform (1) is fixedly connected to the bottom surface of the heating chamber (2). The inlet pipe (3) is located on the top surface of the heating chamber (2). One end of the inlet pipe (3) is the heating gas inlet end. Two dispersion pipes (4) are installed at the other end of the inlet pipe (3). The inner wall of the inlet pipe (3) is connected to the inner wall of the dispersion pipe (4). Several electric valves (5) for controlling the amount of gas entering are installed at the lower part of the dispersion pipe (4).

4. The multifunctional integrated component heat treatment equipment according to claim 2, characterized in that: One end of the dispersion tube (4) is connected to the inner wall of the heating chamber (2) and is located at the lower part of the inner wall of the heating chamber (2). The rotating table (6) is rotatably connected to one side of the support table (1). The processor (7) and the controller (8) are electrically connected to each other. The controller (8) and the electric valve (5) are electrically connected to each other. The slide table (9) consists of two equidistant fixed installations on the top surface of the rotating table (6).

5. A multifunctional integrated component heat treatment equipment according to claim 2, characterized in that: A sliding frame (10) is slidably connected to the outer surface of the slide table (9). Two motors (11) are fixedly installed on the inner wall of the sliding frame (10). The motors (11) are electrically connected to the controller (8). The output end of each motor (11) is connected to one end of the disc (18) through a bearing (14). The outer surface of the hatch (13) is slidably connected to one side of the inner wall of the heating chamber (2). The outer surface of the bearing (14) is rotatably connected to the inner wall of the hatch (13). Two cooling chambers (15) are equidistantly opened on the inner wall of the bearing (14). Each cooling chamber (15) corresponds to and cooperates with a bearing (14).

6. The multifunctional integrated component heat treatment equipment according to claim 5, characterized in that: Each of the cooling chambers (15) has an inlet pipe (16) and an outlet pipe (17) installed on its inner wall. The inlet pipe (16) is used to access the cooling liquid, and the outlet pipe (17) is used to discharge the cooling liquid. The inlet pipe (16) is installed on the upper part of the inner wall of the cooling chamber (15), and the outlet pipe (17) is installed on the lower part of the inner wall of the cooling chamber (15). The inner wall of each bearing (14) is movably connected to one end of a disc (18). There are several discs (18). One end of the disc (18) corresponds to the bearing (14), and the other end of the disc (18) is movably and rotatably connected to an extension plate (21).

7. A multifunctional integrated heat treatment equipment for parts according to claim 5, characterized in that: The central disc (18) is fixedly connected to each other by three fixed rods (19). Each central disc (18) has three pull rods (20) for opening and placing heating parts slidably connected to its inner wall. The bottom surface of the extension plate (21) is fixedly connected to the top surface of the support frame (22). The moving groove (23) is opened on the bottom surface of the inner wall of the heating chamber (2). The lower outer surface of the support frame (22) is slidably connected to the inner wall of the moving groove (23).

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