Combined wallboard mechanism for modular integrated house

By designing a modular wall panel structure, using threaded connections and sealing components, modular integrated housing can be installed in a user-friendly manner, solving the problems of difficult and costly transportation and installation, and achieving efficient, low-cost construction and environmentally friendly building.

CN224119795UActive Publication Date: 2026-04-14GOLDEN DIANSHI (BEIJING) ARCHITECTURAL DESIGN CONSULTING SERVICE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GOLDEN DIANSHI (BEIJING) ARCHITECTURAL DESIGN CONSULTING SERVICE CO LTD
Filing Date
2025-04-27
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing modular integrated housing suffers from high overall transportation costs, difficult on-site installation, and high labor costs, especially in areas with high technical requirements, leading to a high rate of installation errors and increased component damage.

Method used

The modular wall panel structure is adopted. Through the design of the wall panel shell, wall panel frame and wall panel insulation layer, threaded connection and sealing components are used to achieve detachable connection and sealing between wall panels. Combined with staggered connection and sealing strip, the installation difficulty is reduced and the waterproof and windproof performance is improved.

Benefits of technology

It achieves foolproof assembly, reduces transportation and installation costs, improves construction efficiency, reduces component damage and lifespan reduction, and meets the requirements of industrialized production and green environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a combined wallboard mechanism for a modularized integrated house, which comprises N wallboard bodies, each wallboard body comprises a wallboard shell, a wallboard framework playing a supporting role is arranged in each wallboard shell, and the wallboard shells surround all side surfaces of the wallboard framework except the top surface and the bottom surface; a space enclosed by the wallboard shell and the wallboard framework is filled with a wallboard heat preservation layer which has the functions of heat insulation, heat preservation, water prevention and the like; every two adjacent wallboard bodies in the transverse direction are detachably connected through one wallboard butt-joint plate, and the adjacent wallboard bodies and wallboard butt-joint plates are detachably connected with each other; the Ngt; = 2. The outer frame butt joint parts, the butt joint pipe bodies and the wall plate butt joint plates jointly achieve staggered joint connection between the adjacent wall plate bodies and the wall plate butt joint plates, so that different connection gaps are not aligned, and therefore air leakage or water leakage possibly caused by gap alignment is avoided, namely the waterproof and windproof performance is further improved through staggered joint connection.
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Description

Technical Field

[0001] This utility model relates to the field of integrated housing, and more specifically, to a combined wall panel mechanism for modular integrated housing. Background Technology

[0002] Traditional construction methods (cast-in-place concrete, on-site welding of steel structures, etc.) remain the mainstream in the global construction market, but they still suffer from significant drawbacks such as long construction cycles, labor intensity, resource waste (material wastage rate of approximately 30%), and environmental pollution (construction waste accounts for over 40% of total urban waste). In contrast, modular construction, which involves prefabricating components or modular units (such as room units) in factories and then transporting them to the site for assembly, offers advantages such as faster construction (shorter construction time by 30%-70%), environmental friendliness (reducing construction waste by over 80%), and lower labor requirements. Leveraging policy support and industrial advantages, modular construction is rapidly penetrating the residential, commercial, and emergency sectors, and is expected to capture a larger share of the standardized market in the future.

[0003] Common modular integrated houses include capsule houses, packing box houses, and container houses. They are usually manufactured and assembled in factories, and after assembly, they are transported to their destinations via logistics for use. They are widely used due to their convenience.

[0004] Because prefabricated houses are typically manufactured in factories far from the intended use site, transporting them as a whole incurs high costs, especially if the product is exported overseas. On the other hand, while on-site assembly using modular components significantly reduces transportation costs, labor costs are extremely high, particularly in regions like Europe and America where modular homes and prefabricated houses are popular. This creates the current dilemma for prefabricated houses: transporting them as a whole incurs high costs, and disassembling them into several modules for on-site assembly requires substantial labor costs. Furthermore, prefabricated houses are difficult to install and demand highly skilled workers.

[0005] The market urgently needs a modular integrated house that can be assembled in a foolproof manner to solve the problem of high overall transportation costs, effectively save on on-site installation labor costs, and fundamentally eliminate problems such as component damage and reduced lifespan caused by worker misoperation. Summary of the Invention

[0006] In view of the above-mentioned technical problems in related technologies, this utility model proposes a combined wall panel mechanism for modular integrated housing, which can overcome the above-mentioned shortcomings of the prior art.

[0007] To achieve the above-mentioned technical objectives, the technical solution of this utility model is as follows:

[0008] This utility model relates to a combined wall panel mechanism for modular integrated housing, comprising N wall panel bodies, each wall panel body including a wall panel shell, the wall panel shell having a wall panel frame that provides support, the wall panel shell surrounding all sides of the wall panel frame except for the top and bottom surfaces; the space enclosed by the wall panel shell and the wall panel frame is filled with a wall panel insulation layer that provides heat insulation, thermal insulation, and waterproofing.

[0009] In the horizontal direction, each pair of adjacent wall panel bodies are detachably connected by a wall panel butt plate, and the adjacent wall panel bodies and wall panel butt plates are detachably connected to each other.

[0010] The N>=2.

[0011] Preferably, the wall panel frame has symmetrical connecting pipes at both ends, and the wall panel shell has outer frame mating portions at both ends for the connecting pipes to be inserted. The outer frame mating portions, connecting pipes, and wall panel mating plates each have corresponding threaded holes one, two, and three. The corresponding threaded holes one, two, and three are connected by fastening bolts. In implementation, the outer frame mating portions, connecting pipes, and wall panel mating plates together achieve staggered joint connections between adjacent wall panel bodies and wall panel mating plates, preventing misalignment of different connection gaps and thus avoiding air or water leakage that might occur if the gaps are aligned—that is, further improving waterproof and windproof performance through staggered joint connections.

[0012] Preferably, the top, bottom, and two sides of the wall panel frame are provided with sealing strips. The sealing strips serve to provide waterproofing, windproofing, and sealing.

[0013] Preferably, the left and right ends of the wall panel frame are movably connected to a side sealing assembly. The side sealing assembly includes a side base plate. The outer side of the side base plate is provided with the sealing strip, and the inner side is provided with a side slider extending into the connecting pipe body. The wall panel shell and the connecting pipe body are respectively provided with openings through which the side slider slides.

[0014] The side slider has a side slider slope, and the ceiling structure or floor structure has a positioning pin that can be inserted into the connecting pipe body. The positioning pin has a positioning pin first slope that cooperates with the side slider slope. In implementation, the positioning pin of the ceiling structure or floor structure is inserted into the connecting pipe body, and the corresponding positioning pin first slope and the side slider slope are in close contact with each other, thereby causing the side slider to move the entire side sealing assembly outward. In this way, the side sealing assemblies between adjacent wall panels will be in close contact with each other, and the sealing strips provided on the outer side of the adjacent side sealing assemblies will also be in close contact, thereby improving the horizontal waterproof and windproof sealing performance.

[0015] Preferably, the portion of the side slider extending into the wall panel frame is provided with a limiting component. The limiting component prevents the side slider from being pushed out of the wall panel frame by the first inclined surface of the positioning pin. When the ceiling or floor structure is removed, if the first inclined surface of the positioning pin loosens or even disengages from the inclined surface of the side slider, the side slider will reset under the inward elastic force of the limiting component, causing the side sealing assembly to return to its initial position tightly against the wall panel frame.

[0016] Preferably, the limiting component includes a limiting sleeve frame, which is sleeved on the side slider. The limiting sleeve frame and the side slider are fastened together by threaded holes, bolts, or screws. Limiting spring plates are provided on both sides of the limiting sleeve frame, and the limiting sleeve frame and limiting spring plates are together sleeved on the side slider. The limiting spring plates are in close contact with the inner wall of the connecting pipe. In implementation, the top and bottom of the limiting sleeve frame and the side slider can be respectively provided with corresponding threaded holes. After aligning the corresponding threaded holes, the two are fastened together by threaded holes, bolts, or screws.

[0017] Preferably, a top sealing assembly is movably connected to the top of the wall panel frame. The top sealing assembly includes a top base plate. The top surface of the top base plate is provided with the sealing strip, and the bottom surface is provided with a top slider that is inserted into the wall panel frame. The wall panel frame is provided with an opening through which the top slider slides.

[0018] The wall panel frame is equipped with a transmission block via a rotating shaft. One end of the transmission block presses upward against the top slider, and the other end of the transmission block is provided with a transmission block inclined surface.

[0019] The ceiling structure is equipped with a positioning pin that can be inserted into the connecting pipe body. The upper part of the positioning pin has a second inclined surface corresponding to the inclined surface of the transmission block. In implementation, the positioning pin of the ceiling structure is inserted downwards into the connecting pipe body. After the lower part of the positioning pin has entered the connecting pipe body, the second inclined surface of the positioning pin contacts and acts on the inclined surface of the transmission block, driving the transmission block to rotate around the rotation axis and push the top slider upwards. The top slider drives the top base plate to move upwards, thereby causing the top sealing assembly and its sealing strip to adhere tightly to the bottom of the ceiling structure, thus improving the waterproof and windproof sealing performance between the top of the combined wall panel mechanism and the ceiling structure. As for the bottom surface of the wall panel frame, due to the downward load, it will automatically fit tightly against the floor mechanism. Therefore, there is no need to design sealing assemblies similar to those on the sides and top surface to reinforce the tight fit; only a sealing strip is needed on the bottom surface of the wall panel frame. The top sealing assembly does not need to be equipped with a reset spring assembly because after disassembly, the top base plate of the top sealing assembly will automatically press against the top surface of the wall panel frame under its own weight.

[0020] Preferably, in the wall panel frame, a plurality of crisscrossing horizontal support pipes and vertical support pipes are provided between the two connecting pipe bodies; the intersecting horizontal support pipes and vertical support pipes are fixedly connected or detachably connected; the connecting pipe body is also fixedly connected or detachably connected to the adjacent horizontal support pipes and vertical support pipes.

[0021] Preferably, the uppermost transverse support tube in the wall panel frame serves as the top transverse connecting tube. The transmission block extends from the inside of the connecting tube body into the top transverse connecting tube. The connecting tube body and the top transverse connecting tube are connected and together form a channel through which the transmission block rotates. The top transverse connecting tube has an opening at its top for the top slider to slide through, and a rotation shaft corresponding to the transmission block is provided on the side wall of the top transverse connecting tube. The connecting tube body and the top transverse connecting tube each have a connected opening, and together with their hollow pipe structure, a channel through which the transmission block rotates is formed.

[0022] Preferably, the sidewall of the outer frame mating part is recessed inward relative to the outer shell of the wall panel on which it is located, so that a mating groove is formed between two adjacent wall panel bodies to accommodate the wall panel mating plate.

[0023] Preferably, the length (height) of the wall panel butt plate is less than or equal to the length (height) of the butt groove, the width of the wall panel butt plate is less than or equal to the width of the butt groove, and the thickness of the wall panel butt plate is less than or equal to the depth of the butt groove.

[0024] Preferably, the top of the front end (facing the interior) of the wall panel shell is flush with the top of the rear end (facing the exterior), and the bottom of the front end (facing the interior) of the wall panel shell is higher than the bottom of its rear end (facing the exterior). The different heights of the front and rear ends of the wall panel shell allow the wall panel structure and the floor structure to interlock and overlap, preventing the formation of through-ventilation gaps when the wall panel and the floor are connected.

[0025] Preferably, the wall panel frame is located inside the front end of the wall panel shell.

[0026] Preferably, the outer casing of the wall panel is provided with an outer guide groove on the outside of the outer frame mating portion.

[0027] The beneficial effects of this design are: The product has a simple structure, is easy to assemble and disassemble, and has a strong connection. This product uses matching wall panel bodies, wall panel mating plates, and auxiliary threaded holes and screws to form a mating groove in which the wall panel mating plates are placed. Sealing strips from different wall panel bodies and their auxiliary sealing structures achieve sealing on the interior side, while forming an external guide groove on the exterior side that can guide water flow or allow for the installation of exterior decorations. This achieves precise and user-friendly assembly. The product uses the cooperation of the outer frame mating part, mating pipe body, wall panel mating plates, and threaded holes to achieve staggered connections between wall panel bodies, avoiding water and air leaks caused by misaligned joints. This product requires very little professional skill from installers, greatly reducing installation errors and minimizing component damage or reduced lifespan of the space capsule. This product allows for convenient and secure connections between wall panels, between wall panels and floors, and between wall panels and ceilings using only four bolts. This greatly saves labor costs, allows for quick installation and disassembly, and is easier to transport than existing space capsules and prefabricated houses, resulting in lower transportation costs and higher construction efficiency.

[0028] During implementation, this product is manufactured by pressing the interior and exterior finishes, structural body, and insulation layer together in a single process. The wall panel insulation layer is sealed within the entire wall structure, including the modular wall panel mechanism, preventing it from connecting to the outside environment and effectively avoiding damage such as combustion. Because the wall panel insulation layer and sealing strips are sealed within the wall structure, they are not exposed to wind and rain, and there are no issues with the usual material weather resistance, greatly extending the material's lifespan. Since the wall panel is fully insulated, its insulation performance surpasses that of traditional buildings. Furthermore, the wall panel's self-supporting characteristics reduce the total wall thickness from typically 30 cm to only about 15 cm, saving 5-8% of building area compared to traditional construction methods. In short, this product can be mass-produced on industrial assembly lines in factories, improving production efficiency and product quality while effectively reducing production costs. It also allows for low-cost transportation, highly efficient and user-friendly assembly, and can be applied to various building scenarios. This product complies with national policies on wall renovation, eliminating the need for secondary renovation. It can be used directly through prefabricated assembly, saving labor, effort, and costs.

[0029] The modular integrated housing provided by this utility model adopts standardized modular units, covering structural systems, flooring systems, wall systems, etc. The modules are prefabricated in the factory and then assembled on site, realizing "off-site construction" of buildings and the transformation from "immovable property" to "movable property". The core features of this utility model are that it can realize industrialized assembly line production, green environmental protection, flexible configuration and wide range of application scenarios. It can be used as tourist accommodation, small commercial buildings, office buildings, low-rise residential buildings, elderly care residences, as well as emergency housing, temporary housing, etc. Attached Figure Description

[0030] The present invention will now be described in further detail with reference to the accompanying drawings.

[0031] Figure 1 This is a schematic diagram of the combined wall panel mechanism described in this utility model.

[0032] Figure 2 This is a schematic diagram of the disassembly of the wall panel body described in this utility model. Figure 1 (No waterproof sealing strip installed).

[0033] Figure 3 This is a perspective view of the wall panel body described in this utility model.

[0034] Figure 4 This is a schematic diagram of the disassembly of the wall panel body described in this utility model. Figure 2 (Install a waterproof sealing strip.)

[0035] Figure 5 yes Figure 4 A disassembly diagram of the wall panel frame, top sealing assembly, side sealing assembly, and waterproof sealing strip.

[0036] Figure 6 This is a schematic diagram of the transmission relationship between the positioning pin, side sealing assembly, top sealing assembly, and transmission block described in this utility model. Figure 1 .

[0037] Figure 7 yes Figure 1 Enlarged view at point A in the middle – showing the transmission block and side slider.

[0038] Figure 8 The corner of the wall panel body described in this utility model Figure 1 —Focusing on the transmission block.

[0039] Figure 9 The corner of the wall panel body described in this utility model Figure 2 — Emphasis is placed on the side slider.

[0040] Figure 10 This is a schematic diagram of the use of the combined wall panel mechanism described in this utility model—a schematic diagram of the cooperation between the wall panel body and the floor structure positioning pins.

[0041] Figure 11 This is a schematic diagram of the use of the combined wall panel mechanism described in this utility model—a schematic diagram of the cooperation between the wall panel body and the positioning pins of the floor structure and ceiling structure.

[0042] Figure 12 This is a schematic diagram of the limiting component described in this utility model.

[0043] Figure 13 This is a schematic diagram showing the cooperation of the side slider and the limiting component described in this utility model. Detailed Implementation

[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.

[0045] like Figure 1-13 As shown, in order to facilitate understanding of the above technical solution of this utility model, the above technical solution of this utility model will be described in detail below through specific usage methods.

[0046] The modular wall panel mechanism for mobile homes includes N wall panel bodies 1. Each wall panel body 1 includes a wall panel shell 101. The wall panel shell 101 has a wall panel frame 102 that provides support. The wall panel shell 101 surrounds all sides of the wall panel frame 102 except for the top and bottom surfaces. The space enclosed by the wall panel shell 101 and the wall panel frame 102 is filled with a wall panel insulation layer 103 that provides heat insulation, thermal insulation, and waterproofing.

[0047] In the horizontal direction, each pair of adjacent wall panel bodies 1 are detachably connected by a wall panel butt plate 2, and adjacent wall panel bodies 1 and wall panel butt plates 2 are detachably connected to each other.

[0048] The N>=2.

[0049] In one feasible embodiment, the wall panel frame 102 has symmetrical connecting pipes 1021 at both ends, and the wall panel shell 101 has outer frame mating portions 1011 at both ends for the connecting pipes 1021 to be inserted. The outer frame mating portions 1011, connecting pipes 1021, and wall panel mating plates 2 are respectively provided with threaded holes one, two, and three in corresponding positions. The corresponding threaded holes one, two, and three are threadedly connected by fastening bolts 1013. In implementation, the outer frame mating portions 1011, connecting pipes 1021, and wall panel mating plates 2 together achieve staggered joint connection between adjacent wall panel bodies 1 and wall panel mating plates 2, so that different connection gaps are not misaligned, thereby avoiding air or water leakage that may occur due to misaligned gaps—that is, the staggered joint connection further improves the waterproof and windproof performance.

[0050] In one feasible embodiment, the top surface, bottom surface, and both sides of the wall panel frame 102 are respectively provided with sealing strips 1027. The sealing strips 1027 serve to provide waterproofing, windproofing, and sealing.

[0051] In one feasible embodiment, the left and right ends of the wall panel frame 102 are movably connected to a side sealing assembly 1024. The side sealing assembly 1024 includes a side base plate 10241. The outer side of the side base plate 10241 is provided with the sealing strip 1027 and the inner side is provided with a side slider 10242 extending into the connecting pipe body 1021. The wall panel shell 101 and the connecting pipe body 1021 are respectively provided with openings through which the side slider 10242 slides.

[0052] The side slider 10242 is provided with a side slider inclined surface 102421. The ceiling structure or floor structure is provided with a positioning pin 3 that can be inserted into the connecting pipe body 1021. The positioning pin 3 is provided with a positioning pin first inclined surface 302 that cooperates with the side slider inclined surface 102421. In implementation, the positioning pin 3 of the ceiling structure or floor structure is inserted into the connecting pipe body 1021, and the corresponding positioning pin first inclined surface 302 and the side slider inclined surface 102421 are in close contact with each other, thereby causing the side slider 10242 to drive the entire side sealing assembly 1024 to move outward. In this way, the side sealing assemblies 1024 between adjacent wall panel bodies 1 will be in close contact with each other, and the sealing strips 1027 provided on the outer side of the adjacent side sealing assemblies 1024 will also be in close contact, thereby improving the horizontal waterproof and windproof sealing performance.

[0053] In one feasible embodiment, the portion of the side slider 10242 extending into the wall panel frame 102 is provided with a limiting component 10243. The limiting component 10243 is used to prevent the side slider 10242 from being pushed out of the wall panel frame 102 by the first inclined surface 302 of the positioning pin. When the ceiling structure or floor structure is removed, when the first inclined surface 302 of the positioning pin loosens or even disengages from the inclined surface 102421 of the side slider, under the inward elastic force of the limiting component 10243, the side slider 10242 will reset and drive the side sealing component 1024 to reset to its initial position tightly against the wall panel frame 102.

[0054] In one feasible embodiment, the limiting component 10243 includes a limiting sleeve 102431, which is sleeved on the side slider 10242. The limiting sleeve 102431 and the side slider 10242 are fastened together by threaded holes, bolts, or screws. Limiting spring plates 102432 are respectively provided on both sides of the limiting sleeve 102431. The limiting sleeve 102431 and the limiting spring plates 102432 are together sleeved on the side slider 10242, with the limiting spring plates 102432 closely abutting the inner wall of the connecting pipe body 1021. In implementation, the top and bottom of the limiting sleeve 102431 and the side slider 10242 can be respectively provided with corresponding threaded holes. After aligning the corresponding threaded holes, the two are fastened together by threaded holes, bolts, or screws.

[0055] In one feasible embodiment, a top sealing assembly 1025 is movably connected to the top of the wall panel frame 102. The top sealing assembly 1025 includes a top base plate 10251. The top surface of the top base plate 10251 is provided with the sealing strip 1027 and the bottom surface is provided with a top slider 10252 inserted into the wall panel frame 102. The wall panel frame 102 is provided with an opening through which the top slider 10252 slides.

[0056] The wall panel frame 102 is provided with a transmission block 1026 through a rotating shaft. One end of the transmission block 1026 presses upward against the top slider 10252, and the other end of the transmission block 1026 is provided with a transmission block inclined surface 10261.

[0057] The ceiling structure is equipped with a positioning pin 3 that can be inserted into the connecting pipe body 1021. The upper part of the positioning pin 3 is provided with a second inclined surface 303 corresponding to the inclined surface 10261 of the transmission block. In implementation, the positioning pin 3 of the ceiling structure is inserted downward into the connecting pipe body 1021. After the lower part of the positioning pin 3 has entered the connecting pipe body 1021, the second inclined surface 303 of the positioning pin 3 will contact and act on the inclined surface 10261 of the transmission block, driving the transmission block 1026 to rotate around the rotation axis and push the top slider 10252 upward. The top slider 10252 drives the top base plate 10251 to move upward, thereby making the top sealing assembly 1025 and the sealing strip 1027 provided on it adhere tightly to the bottom of the ceiling structure, thereby improving the waterproof and windproof sealing performance between the top of the combined wall panel mechanism and the ceiling structure. As for the bottom surface of the wall panel frame 102, due to the downward load-bearing force, it will automatically fit tightly against the floor mechanism. Therefore, there is no need to set up sealing components similar to those on the sides and top to reinforce the tight fit. It is sufficient to set a sealing strip 1027 on the bottom surface of the wall panel frame 102. The top sealing component 1025 does not need to be equipped with a return spring assembly, because after disassembly, under its own weight, the top base plate 10251 of the top sealing component 1025 will automatically press down tightly against the top surface of the wall panel frame 102.

[0058] In a feasible embodiment, in the wall panel frame 102, a plurality of crisscrossing horizontal support pipes 1022 and vertical support pipes 1023 are provided between the two connecting pipe bodies 1021; the intersecting horizontal support pipes 1022 and vertical support pipes 1023 are fixedly connected or detachably connected; the connecting pipe body 1021 is also fixedly connected or detachably connected to the adjacent horizontal support pipes 1022 and vertical support pipes 1023.

[0059] In one feasible embodiment, the uppermost horizontal support tube 1022 of the wall panel frame 102 serves as a top horizontal connecting tube. The transmission block 1026 extends from the inside of the connecting tube body 1021 into the top horizontal connecting tube. The connecting tube body 1021 and the top horizontal connecting tube are connected and together form a channel through which the transmission block 1026 rotates. The top of the top horizontal connecting tube has an opening through which the top slider 10252 slides. The side wall of the top horizontal connecting tube has a rotation axis corresponding to the transmission block 1026. The connecting tube body 1021 and the top horizontal connecting tube each have a connected opening, and together with their hollow pipe structure, a channel through which the transmission block 1026 rotates is formed.

[0060] In one feasible embodiment, the sidewall of the outer frame mating part 1011 is recessed inward relative to the wall panel shell 101 on which it is located, so that a mating groove is formed between two adjacent wall panel bodies 1 to accommodate the wall panel mating plate 2.

[0061] In one feasible embodiment, the length (height) of the wall panel mating plate 2 is less than or equal to the length (height) of the mating groove, the width of the wall panel mating plate 2 is less than or equal to the width of the mating groove, and the thickness of the wall panel mating plate 2 is less than or equal to the depth of the mating groove.

[0062] In one feasible embodiment, the top of the front end (facing the indoor side) of the wall panel shell 101 is flush with the top of the rear end (facing the outdoor side), and the bottom of the front end (facing the indoor side) of the wall panel shell 101 is higher than the bottom of its rear end (facing the outdoor side). The different heights of the front and rear bottoms of the wall panel shell 101 allow the wall panel structure and the floor structure to interlock and overlap, preventing the formation of through ventilation gaps when the wall panel and the floor are connected.

[0063] In one feasible embodiment, the wall panel frame 102 is located inside the front end of the wall panel housing 101.

[0064] In one feasible embodiment, the wall panel housing 101 is provided with an outer guide groove 1012 on the outside of the outer frame mating portion 1011.

[0065] Working Principle: During implementation, positioning pins 3 matching the inner diameter of the connecting pipe body 1021 can be installed on the ceiling and floor structures respectively, allowing the positioning pins 3 to be inserted into the corresponding connecting pipe bodies 1021, thereby achieving a stable connection between the wall body 1 and the ceiling and floor structures. The connecting pipe body 1021 is located at the front end (indoor side) of the wall panel shell 101, avoiding the risks of rain or air leakage that might occur if the connection point is exposed to the outside. This product requires very little professional skill; simply aligning the positioning pins 3 with the connecting pipe body 1021, and ensuring that the threads 1, 2, and 3 of the outer frame mating part 1011, the connecting pipe body 1021, and the wall panel mating plate 2 are aligned, is sufficient. Then, the connection is achieved using bolts 1013 or threaded rods. The wall panel mating plate 2 is responsible for the detachable connection between different wall panel bodies 1, allowing the product to be assembled into the entire Taika compartment, effectively avoiding the risk of installation errors and ensuring construction quality. To ensure a secure connection, threaded holes 301 corresponding to thread one, threaded hole two, and threaded hole three can be provided on the positioning pin 3. The corresponding fastening bolts 1013 can then be used to connect the aligned thread one, threaded hole two, threaded hole three, and threaded hole four 301 together, thereby further strengthening the stable connection between the wall body 1 and the rectangular block 3, and thus further improving the stability of the entire space capsule structure.

[0066] To ensure the airtightness of the connection between the wall panel bodies 1 in the modular wall panel structure, the two sides of the wall panel frame 102 can be sealed with sealing strips 1027 on the outer side of the side sealing assembly 1024. The positioning pin 3 is provided with a first inclined surface 302 of the positioning pin corresponding to the inclined surface 102421 of the side slider. This allows the positioning pin 3 to push the side sealing assembly 1024 outward (to both sides of the wall panel body 1) when it is connected to the connecting pipe body 1021, thereby making the sealing strips 1027 on the sides of the adjacent wall panel bodies 1 fit tightly together, improving the waterproof and windproof performance in the lateral direction. The top of the wall panel frame 102 is provided with a top sealing assembly 1025, which works similarly to the side sealing assembly 1024 to achieve airtightness between the wall panel body 1 and the ceiling structure. The sealing strips 1027 at the bottom of the wall panel body 102 will naturally fit tightly against the floor structure under the action of gravity, so there is no need to design an airtight mechanism similar to the top sealing assembly 1025.

[0067] This product achieves staggered and detachable connections between different wall panel bodies 1 through the wall panel mating plate 2. Furthermore, the outer frame mating part 1011, the mating pipe body 1021, and the wall panel mating plate 2 are respectively provided with threaded holes one, two, and three; correspondingly, these threaded holes one, two, and three can be aligned and threadedly connected by fastening bolts 1013, thus achieving the proper connection of each wall panel body 1 and wall panel mating plate 2, greatly reducing installation difficulty. Even non-professionals can learn and use it quickly, reducing the risk of installation errors. It also facilitates disassembly and transportation to the destination for reassembly, significantly reducing transportation costs.

[0068] In summary, through the aforementioned unique design, this product boasts a simple structure, convenient assembly and disassembly for maintenance, and robust connections. This product utilizes a one-piece molding process, integrating the interior and exterior finishes, structural body, and insulation layer. The wall panel insulation layer is sealed within the entire wall structure, including the modular wall panel mechanism, preventing any connection to the outside environment and effectively avoiding damage such as combustion. Because the wall panel insulation layer and sealing strips are sealed within the wall structure, they are not exposed to wind and rain, eliminating typical material weathering issues and significantly extending the material's lifespan. The wall panel is fully permeated with insulation material, achieving insulation performance exceeding that of traditional buildings. Furthermore, the self-supporting nature of the wall panel reduces the total wall thickness from typically 30 cm after adding insulation to only about 15 cm, saving 5-8% of building area compared to traditional construction methods. In summary, this product can be mass-produced on industrial assembly lines in factories, improving production efficiency and product quality while effectively reducing production costs. It also allows for low-cost transportation, highly efficient, user-friendly assembly, and application in various building scenarios. This product complies with national policies regarding wall renovation, eliminating the need for secondary decoration; it can be used directly through prefabricated assembly, saving labor, effort, and costs.

[0069] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0070] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A modular integrated housing, comprising: The system includes N wall panel bodies (1), each wall panel body (1) including a wall panel shell (101), and a wall panel frame (102) that provides support within the wall panel shell (101). The wall panel shell (101) surrounds all sides of the wall panel frame (102) except for the top and bottom surfaces. The space enclosed by the wall panel shell (101) and the wall panel frame (102) is filled with a wall panel insulation layer (103) that provides heat insulation, thermal insulation, and waterproofing. In the horizontal direction, each pair of adjacent wall panel bodies (1) are detachably connected by a wall panel butt plate (2), and adjacent wall panel bodies (1) and wall panel butt plates (2) are detachably connected to each other. The N>=2.

2. The modular wall panel system of claim 1, wherein, The wall panel frame (102) has symmetrical connecting pipes (1021) at both ends. The wall panel shell (101) has outer frame docking parts (1011) at both ends for the connecting pipes (1021) to be inserted. The outer frame docking parts (1011), connecting pipes (1021), and wall panel docking plates (2) are respectively provided with threaded holes one, two, and three in corresponding positions. The corresponding threaded holes one, two, and three are connected by fastening bolts (1013).

3. The modular wall panel system of claim 2, wherein, The wall panel frame (102) is provided with sealing strips (1027) on the top surface, bottom surface and both sides.

4. The modular wall panel system of claim 3, wherein, The wall panel frame (102) is movably connected to the left and right ends of a side sealing assembly (1024). The side sealing assembly (1024) includes a side base plate (10241). The side base plate (10241) has a sealing strip (1027) on its outer side and a side slider (10242) extending into the connecting pipe body (1021) on its inner side. The wall panel shell (101) and the connecting pipe body (1021) are respectively provided with openings through which the side slider (10242) slides. The side slider (10242) is provided with a side slider inclined surface (102421), and the ceiling structure or floor structure is provided with a positioning pin (3) that can be inserted into the connecting pipe body (1021). The positioning pin (3) is provided with a positioning pin first inclined surface (302) that cooperates with the side slider inclined surface (102421).

5. The modular wall panel system of claim 4, wherein, The portion of the side slider (10242) that extends into the wall panel frame (102) is provided with a limiting component (10243).

6. The modular wall panel system of claim 5, wherein, The limiting component (10243) includes a limiting sleeve (102431), which is sleeved on the side slider (10242). The limiting sleeve (102431) and the side slider (10242) are fastened together by threaded holes, bolts or screws. Limiting spring plates (102432) are provided on both sides of the limiting sleeve (102431). The limiting sleeve (102431) and the limiting spring plates (102432) are sleeved together on the side slider (10242). The limiting spring plates (102432) are in close contact with the inner wall of the connecting pipe body (1021).

7. The modular wall panel system of claim 3, wherein, The top of the wall panel frame (102) is movably connected to a top sealing assembly (1025). The top sealing assembly (1025) includes a top base plate (10251). The top surface of the top base plate (10251) is provided with the sealing strip (1027), and the bottom surface is provided with a top slider (10252) inserted into the wall panel frame (102). The wall panel frame (102) is provided with an opening through which the top slider (10252) slides. The wall panel frame (102) is equipped with a transmission block (1026) through a rotating shaft. One end of the transmission block (1026) presses against the top slider (10252) upward, and the other end of the transmission block (1026) is provided with a transmission block inclined surface (10261). The ceiling structure is provided with a positioning pin (3) that can be inserted into the connecting pipe body (1021), and the upper part of the positioning pin (3) is provided with a second inclined surface (303) corresponding to the inclined surface (10261) of the transmission block.

8. The modular wall panel system of claim 7, wherein, In the wall panel frame (102), a plurality of crisscrossing horizontal support pipes (1022) and vertical support pipes (1023) are provided between the two connecting pipe bodies (1021); the intersecting horizontal support pipes (1022) and vertical support pipes (1023) are fixedly connected or detachably connected. The connecting pipe (1021) is also fixedly connected or detachably connected to the adjacent horizontal support pipe (1022) and vertical support pipe (1023); The uppermost horizontal support tube (1022) in the wall panel frame (102) serves as the top horizontal connecting tube. The transmission block (1026) extends from the inside of the connecting tube body (1021) into the top horizontal connecting tube. The connecting tube body (1021) and the top horizontal connecting tube are connected and together form a channel through which the transmission block (1026) can rotate. The top of the top horizontal connecting tube is provided with an opening through which the top slider (10252) can slide. The side wall of the top horizontal connecting tube is provided with a rotation shaft corresponding to the transmission block (1026).

9. The modular wall panel system of claim 2, wherein, The sidewall of the outer frame mating part (1011) is recessed inward relative to the outer shell (101) of the wall panel on which it is located, so a mating groove is formed between two adjacent wall panel bodies (1) that can accommodate the wall panel mating plate (2). The length of the wall panel connecting plate (2) is less than or equal to the length of the connecting groove, the width of the wall panel connecting plate (2) is less than or equal to the width of the connecting groove, and the thickness of the wall panel connecting plate (2) is less than or equal to the depth of the connecting groove.

10. The modular wall panel system of claim 1, wherein, The top front end and the top rear end of the wall panel shell (101) are flush, and the bottom front end of the wall panel shell (101) is higher than the bottom rear end. The wall panel frame (102) is located inside the front end of the wall panel shell (101); The outer shell of the wall panel (101) is provided with an outer guide groove (1012) on the outside of the outer frame mating part (1011).