Waste recovery device for magnetic shoe production
By designing a waste recycling device for magnetic tile production, and utilizing crushing rollers and water cooling and cleaning, the problems of magnetic force reduction and dust contamination during the crushing process of magnetic tiles were solved, thus achieving efficient recycling of magnetic tiles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANJING LINHUA MAGNETIC MATERIAL CO LTD
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-21
AI Technical Summary
During the production process, the magnetic force of the magnetic tiles decreases due to frictional heat, and the crushed magnetic tiles are mixed with dust and impurities, which affects subsequent processing.
A waste recycling device for magnetic tile production was designed, which includes a crushing unit, a discharge unit, a storage unit, and a separation unit. The device utilizes crushing rollers and clean water for cooling and cleaning, and separates the magnetic tiles from the water through the separation unit.
It effectively reduces the temperature of the magnetic tiles during the crushing process, removes dust from the surface of the magnetic tiles, ensures that the magnetic properties of the magnetic tiles do not decay, and achieves the separation of the magnetic tiles from water, which facilitates subsequent recycling.
Smart Images

Figure CN224142344U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of recycling device technology, and in particular to a waste recycling device for the production of magnetic tiles. Background Technology
[0002] Magnetic tiles are a type of permanent magnet, shaped like tiles, and are mainly used for rotor assembly in permanent magnet motors. They are made of ferromagnetic or ferrimagnetic materials and contain many small regions of spontaneous magnetic moments called magnetic domains. When unmagnetized, these domains are randomly arranged and do not exhibit magnetism as a whole. However, under the influence of an external magnetic field, the domains will align in a specific direction and exhibit magnetism.
[0003] During the production of magnetic tiles, some non-compliant magnetic tile waste is generated. To reduce production losses, this waste needs to be recycled. During the recycling process, large magnetic tiles need to be crushed into smaller pieces for subsequent grinding and other processing. During the crushing process, the continuous friction between the magnetic tiles and the crusher generates heat. At high temperatures, the magnetic force of the magnetic tiles decreases. Furthermore, due to the magnetic properties of the magnetic tiles, a large number of tiles put into the crusher will attract each other together, and the dust trapped between the tiles is not easy to fall off. This results in the crushed magnetic tiles being mixed with some dust and impurities, affecting subsequent processing. Therefore, a waste recycling device for magnetic tile production is proposed. Utility Model Content
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0005] In view of the problems existing in the above-mentioned waste recycling device for the production of magnetic tiles, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a waste recycling device for magnetic tile production, which is suitable for solving the problem that when magnetic tile waste is crushed and recycled, the magnetic tile and the crusher will generate heat due to friction, which will cause the magnetic force of the magnetic tile to decrease, and the crushed magnetic tile will be mixed with some dust and impurities, affecting subsequent processing.
[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a waste recycling device for magnetic tile production, comprising:
[0008] The crushing unit includes a crushing box and a feed hopper fixedly connected to the top of the crushing box. Two servo motors are fixedly installed on one side of the crushing box, and the output shafts of the two servo motors pass through the crushing box and are fixedly connected to crushing rollers.
[0009] A discharge unit is located on one side of the crushing box, and the discharge unit is used to discharge the crushed magnetic tiles and water inside the crushing box;
[0010] A storage unit is located on one side of the discharge unit, and the storage unit is used to store the crushed magnetic tiles and water;
[0011] A separation unit is disposed on the storage unit, the separation unit being used to separate the broken magnetic tiles from the water.
[0012] As a preferred embodiment of the waste recycling device for magnetic tile production described in this utility model, the inner wall of the feeding hopper is fixedly connected with multiple equidistant V-shaped plates, and the bend of each V-shaped plate is vertically upward.
[0013] As a preferred embodiment of the waste recycling device for magnetic tile production described in this utility model, the discharge unit includes an electric telescopic rod fixedly installed on one side of the crushing box, an L-shaped plate fixedly connected to the bottom of the output end of the electric telescopic rod, a discharge box fixedly connected to one side of the crushing box, and the bottom of the L-shaped plate slidingly and sealingly penetrating the top of the discharge box.
[0014] As a preferred embodiment of the waste recycling device for the production of magnetic tiles described in this utility model, the inner wall of the discharge box is fixedly connected to multiple partitions, which are equidistantly distributed and do not contact the L-shaped plate.
[0015] As a preferred embodiment of the waste recycling device for magnetic tile production described in this utility model, the storage unit includes a water tank on one side of the discharge box, and one side of the water tank is fixedly connected to the discharge box.
[0016] As a preferred embodiment of the waste recycling device for the production of magnetic tiles described in this utility model, a drain pipe is fixedly connected to one side of the water tank, and a valve is sleeved on the wall of the drain pipe.
[0017] As a preferred embodiment of the waste recycling device for magnetic tile production described in this utility model, the separation unit includes a vibration motor fixedly installed on one side of a water tank, a support frame fixedly connected to the inner wall of the water tank, and multiple stacked filter boxes on the top of the support frame.
[0018] In a preferred embodiment of the waste recycling device for magnetic tile production described in this utility model, an electric push rod is fixedly installed at the bottom of the water tank, the output shaft of the electric push rod slides through the bottom of the water tank in a sealed manner, and an I-beam is fixedly connected to the output end of the electric push rod.
[0019] The beneficial effects of this utility model are as follows: by adding an appropriate amount of clean water into the crushing box, the high temperature generated by friction during the crushing of magnetic tile waste is reduced. The crushing roller can agitate the water in the crushing box, so that the dust attached to the magnetic tile waste can be washed away by the water flow. The separation unit can separate the crushed magnetic tiles from the water, so as to facilitate the subsequent recycling of the crushed magnetic tiles. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:
[0021] Figure 1 This is a schematic diagram of the overall structure of the waste recycling device for magnetic tile production proposed in this utility model;
[0022] Figure 2 This is a cross-sectional schematic diagram of the feed hopper and crushing box proposed in this utility model;
[0023] Figure 3 This is a schematic diagram showing the positional relationship of the multiple support boxes proposed in this utility model.
[0024] Explanation of reference numerals in the attached figures:
[0025] 100. Crushing unit; 101. Crushing box; 102. Feed hopper; 103. Servo motor; 104. Crushing roller; 105. V-shaped plate;
[0026] 200. Discharge unit; 201. Electric telescopic rod; 202. L-shaped plate; 203. Discharge box; 204. Partition;
[0027] 300. Storage unit; 301. Water tank; 302. Drain pipe;
[0028] 400. Separation unit; 401. Vibration motor; 402. Support frame; 403. Filter box; 404. Electric push rod; 405. I-beam plate. Detailed Implementation
[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0030] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0031] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.
[0032] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0033] Example 1
[0034] Reference Figures 1-3 The first embodiment of this utility model provides a waste recycling device for the production of magnetic tiles, including: a crushing unit 100, a discharge unit 200, a storage unit 300, and a separation unit 400;
[0035] The crushing unit 100 includes a crushing box 101 and a feed hopper 102 fixedly connected to the top of the crushing box 101. Two servo motors 103 are fixedly installed on one side of the crushing box 101. The output shafts of the two servo motors 103 pass through the crushing box 101 and are fixedly connected to crushing rollers 104.
[0036] The discharge unit 200 is located on one side of the crushing box 101. The discharge unit 200 is used to discharge the crushed magnetic tiles and water inside the crushing box 101.
[0037] Storage unit 300 is located on one side of discharge unit 200, and storage unit 300 is used to store crushed magnetic tiles and water;
[0038] The separation unit 400 is disposed on the storage unit 300, and the separation unit 400 is used to separate the broken magnetic tile from the water.
[0039] Waste magnetic tiles are fed into the crushing box 101 through the feeding hopper 102, and an appropriate amount of clean water is added to the crushing box 101 through the feeding hopper 102. Then, two servo motors 103 drive two crushing rollers 104 to rotate, so that the two crushing rollers 104 rotate in opposite directions and crush the waste magnetic tiles. The clean water can cool the magnetic tiles, thereby ensuring that the magnetism of the magnetic tiles will not decay due to high temperature. The clean water can also wash the magnetic tiles to reduce dust on the surface of the magnetic tiles. The crushed magnetic tiles and clean water are discharged into the storage unit 300 through the discharge unit 200. The crushed magnetic tiles and water can be separated by the separation unit 400 to facilitate the subsequent recycling of the waste magnetic tiles.
[0040] Example 2
[0041] Reference Figure 1 and Figure 2 This is the second embodiment of the present invention. Unlike the previous embodiment, the inner wall of the feed hopper 102 is fixedly connected with a number of equally spaced V-shaped plates 105, and the bend of each V-shaped plate 105 is vertically upward.
[0042] When a large number of magnetic tiles are fed into the feed hopper 102, the inverted V-shaped plates 105 can separate the large number of magnetic tiles to prevent them from adsorbing together and falling into the local area of the two crushing rollers 104. The multiple V-shaped plates 105 can disperse the large number of magnetic tiles so that the two crushing rollers 104 can crush the magnetic tiles evenly.
[0043] Specifically, the discharge unit 200 includes an electric telescopic rod 201 fixedly installed on one side of the crushing box 101. An L-shaped plate 202 is fixedly connected to the bottom of the output end of the electric telescopic rod 201. A discharge box 203 is fixedly connected to one side of the crushing box 101. The bottom of the L-shaped plate 202 is sealed and slides through the top of the discharge box 203.
[0044] The top of the discharge box 203 has an opening that fits the L-shaped plate 202. The L-shaped plate 202 is slidably sealed within the opening. When the bottom of the L-shaped plate 202 is inside the discharge box 203, the magnetic tiles and water are blocked by the L-shaped plate 202 to prevent water from being discharged through the discharge box 203. After the magnetic tiles are broken, the electric telescopic rod 201 drives the L-shaped plate 202 to rise to the opening of the discharge box 203. While ensuring that water does not overflow from the opening, the magnetic tiles and water can be discharged through the discharge box 203. After the discharge is completed, the electric telescopic rod 201 drives the L-shaped plate 202 to descend to seal the discharge box 203.
[0045] It should be noted that the inner wall of the discharge box 203 is fixedly connected to multiple partitions 204, which are equidistantly distributed and do not contact the L-shaped plate 202.
[0046] During the discharge process, the two crushing rollers 104 rotate counterclockwise synchronously, causing the water to flow rapidly toward the discharge box 203 under the rotation of the crushing rollers 104. As a result, the clean water and magnetic tiles are agitated and can quickly pass through the discharge box 203. Multiple partitions 204 can separate the magnetic tiles passing through the discharge box 203 to prevent a large number of magnetic tile fragments from adsorbing together.
[0047] Example 3
[0048] Reference Figure 1 and Figure 3 This is the third embodiment of the present invention. Unlike the previous embodiment, the storage unit 300 includes a water tank 301 disposed on one side of the discharge box 203, and one side of the water tank 301 is fixedly connected to the discharge box 203.
[0049] The discharge box 203 is used to discharge the crushed magnetic tiles and water into the water tank 301 so that the separation unit 400 can separate the magnetic tiles and water.
[0050] Specifically, a drain pipe 302 is fixedly connected to one side of the water tank 301, and a valve is fitted on the wall of the drain pipe 302.
[0051] By opening the valve on the drain pipe 302, the water in the water tank 301 can be drained.
[0052] Example 4
[0053] Reference Figure 1 and Figure 3 This is the fourth embodiment of the present utility model. Unlike the previous embodiment, the separation unit 400 includes a vibration motor 401 fixedly installed on one side of the water tank 301. A support frame 402 is fixedly connected to the inner wall of the water tank 301. Multiple stacked filter boxes 403 are provided on the top of the support frame 402.
[0054] The support frame 402 is used for the filter box 403 to ensure that there is a gap between the filter box 403 and the bottom of the inner cavity of the water tank 301. The highest point of the filter box 403 does not exceed the lowest point of the discharge box 203. The discharge box 203 discharges the magnetic tiles and water into the top filter box 403. The diameter of the filter holes of the multiple filter boxes 403 decreases from top to bottom. The vibration motor 401 can drive the water tank 301 to vibrate, so that the magnetic tiles are vibrated and move and dispersed in the filter boxes 403. The top filter box 403 is used to store the larger magnetic tiles, while the smaller magnetic tiles pass through the filter holes of the top filter box 403 and fall downwards. The lower filter box 403 is used to store the smaller magnetic tiles. The filter boxes 403 with different diameter filter holes can classify and screen the broken magnetic tiles for subsequent recycling. The drain pipe 302 is located below the filter box 403 so that the water can be discharged directly after the magnetic tiles are collected.
[0055] In addition, an electric push rod 404 is fixedly installed at the bottom of the water tank 301. The output shaft of the electric push rod 404 slides through the bottom of the water tank 301 in a sealed manner, and the output end of the electric push rod 404 is fixedly connected to an I-beam plate 405.
[0056] The electric push rod 404 drives the I-beam plate 405 to rise, which in turn pushes all the filter boxes 403 to rise, so that the filter boxes 403 containing the magnetic tiles can be removed from the water tank 301. After the magnetic tiles in the filter boxes 403 are removed, multiple filter boxes 403 are stacked on the I-beam plate 405. Then the electric push rod 404 drives the I-beam plate 405 to descend, causing the filter boxes 403 to fall into the water tank 301.
[0057] During use, the magnetic tile waste and water are fed into the crushing box 101 through the feed hopper 102. Then, two servo motors 103 drive two crushing rollers 104 to rotate in opposite directions and crush the magnetic tile waste. The magnetic tiles can be cooled and cleaned by the clean water. After crushing, the electric telescopic rod 201 drives the L-shaped plate 202 to rise. Then, the two crushing rollers 104 rotate counterclockwise, so that the magnetic tiles and water quickly pass through the discharge box 203 and are discharged into the water tank 301. After the discharge is completed, the electric telescopic rod 201 drives the L-shaped plate 202 to descend to seal the discharge box 203.
[0058] Next, the vibration motor 401 is started to drive the water tank 301 to vibrate, and multiple filter boxes 403 are used to classify and screen the crushed magnetic tiles. After screening, the water in the water tank 301 is drained through the drain pipe 302. Then, the electric push rod 404 is started to make the I-beam plate 405 lift all the filter boxes 403 so that the workers can take the filter boxes 403 containing the magnetic tiles out of the water tank 301. After the magnetic tiles in the filter boxes 403 are removed, multiple filter boxes 403 are stacked on the I-beam plate 405. Then, the electric push rod 404 drives the I-beam plate 405 to descend, so that the filter boxes 403 fall into the water tank 301.
[0059] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A waste material recycling device for magnetic tile production, characterized by, include: The crushing unit (100) includes a crushing box (101) and a feed hopper (102) fixedly connected to the top of the crushing box (101). Two servo motors (103) are fixedly installed on one side of the crushing box (101). The output shafts of the two servo motors (103) pass through the crushing box (101) and are fixedly connected to crushing rollers (104). A discharge unit (200) is provided on one side of the crushing box (101), and the discharge unit (200) is used to discharge the crushed magnetic tiles and water inside the crushing box (101); A storage unit (300) is disposed on one side of the discharge unit (200), the storage unit (300) being used to store the crushed magnetic tiles and water; A separation unit (400) is disposed on the storage unit (300), the separation unit (400) being used to separate the broken magnetic tiles from the water.
2. The waste recovery device for magnetic tile production according to claim 1, characterized in that: The inner wall of the feed hopper (102) is fixedly connected to a plurality of equidistantly distributed V-shaped plates (105), and the bend of each V-shaped plate (105) is vertically upward.
3. The waste recovery device for magnetic tile production according to claim 2, characterized in that: The discharge unit (200) includes an electric telescopic rod (201) fixedly installed on one side of the crushing box (101). An L-shaped plate (202) is fixedly connected to the bottom of the output end of the electric telescopic rod (201). A discharge box (203) is fixedly connected to one side of the crushing box (101). The bottom of the L-shaped plate (202) is sealed and slides through the top of the discharge box (203).
4. The waste recovery device for magnetic tile production according to claim 3, characterized in that: The inner wall of the discharge box (203) is fixedly connected to multiple partitions (204), which are equidistantly distributed and do not contact the L-shaped plate (202).
5. The waste recovery device for magnetic tile production according to claim 4, characterized in that: The storage unit (300) includes a water tank (301) on one side of the discharge box (203), and one side of the water tank (301) is fixedly connected to the discharge box (203).
6. The waste recycling device for magnetic tile production according to claim 5, characterized in that: A drain pipe (302) is fixedly connected to one side of the water tank (301), and a valve is fitted on the wall of the drain pipe (302).
7. The waste recovery device for magnetic tile production according to claim 6, characterized in that: The separation unit (400) includes a vibration motor (401) fixedly installed on one side of the water tank (301). A support frame (402) is fixedly connected to the inner wall of the water tank (301), and multiple stacked filter boxes (403) are provided on the top of the support frame (402).
8. The waste recovery device for magnetic tile production according to claim 7, characterized in that: An electric push rod (404) is fixedly installed at the bottom of the water tank (301). The output shaft of the electric push rod (404) slides through the bottom of the water tank (301) in a sealed manner. An I-beam plate (405) is fixedly connected to the output end of the electric push rod (404).