Composite wax filtering and filling system

By designing a composite wax filtration and filling system with parallel filter tanks and a high-pressure air anti-drip device, the problem of filter cartridge cleaning affecting production was solved, enabling online cleaning of filter cartridges and collection of wax droplets, thus improving production efficiency.

CN224146429UActive Publication Date: 2026-04-21JINGMEN SHUANGCHUANG PATENT TECH SERVICE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINGMEN SHUANGCHUANG PATENT TECH SERVICE CO LTD
Filing Date
2025-05-27
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing wax filter cartridge requires machine shutdown for cleaning, which affects the production schedule, and wax droplets are prone to falling off during the filling process, resulting in low production efficiency.

Method used

A composite wax filtration and filling system, including a wax liquid conveying filter and a filling machine, was designed. It adopts a parallel filter tank structure, is equipped with a detachable filter cartridge and a high-pressure air anti-drip device, and realizes online cleaning of the filter cartridge and collection of wax droplets.

Benefits of technology

It enables filter cartridge cleaning without stopping the machine, prevents wax droplets from falling, and improves production efficiency and the continuous operation capability of the equipment.

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Abstract

A composite wax filtering and filling system comprises a wax liquid conveying filter (2) and a filling machine (3), the wax liquid conveying filter (2) comprises a pair of filtering tanks (20), heating coils (21) are arranged in the filtering tanks (20), detachable filtering cylinders (22) are arranged in the heating coils (21), covers (23) used for pressing the filtering cylinders (22) are arranged at the tops of the filtering tanks (20), and the filling machine (3) is arranged on the filtering tanks (20). The device has the advantages that the two filtering tanks (20) are connected in parallel, shutdown is not needed during maintenance and cleaning, the wax dripping prevention injection head and the wax receiving box are fixedly positioned on two sides of the filling head during filling, the filling head is not required to be blocked, the wax dripping prevention injection head and the wax receiving box are fixedly positioned on two sides of the filling head, the filling head is not required to be blocked, the filling head is not required to be blocked, and the wax dripping prevention injection head and the wax receiving box are not required to be blocked. An air curtain is formed below the filling head through high-pressure air, and wax drops are blown into the wax receiving box, so that the wax drops are effectively prevented from falling off.
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Description

Technical Field

[0001] This utility model relates to the field of composite wax production technology, specifically to a composite wax filtration and filling system. Background Technology

[0002] Composite wax is a waxy substance composed of multiple different components, which are achieved by mixing and melting different components. In the preparation process, impurities in the wax need to be filtered before filling. The existing wax liquid filter cylinder screen needs to be cleaned by stopping the machine, which affects the production progress. During the filling process, a wax receiving plate extends under the filling head. The wax receiving plate needs to be cleaned frequently, otherwise wax droplets will still fall when it moves back and forth frequently. Utility Model Content

[0003] The purpose of this invention is to address the above-mentioned shortcomings by providing a composite wax filtration and filling system.

[0004] This utility model includes a wax liquid conveying filter and a filling machine. The wax liquid conveying filter includes a pair of filter tanks, a heating coil inside the filter tank, and a detachable filter cartridge inside the heating coil. The top of the filter tank is provided with a cover for pressing the filter cartridge. The liquid inlets of the pair of filter tanks are connected by a liquid inlet tee pipe. The liquid outlets of the pair of filter tanks are connected to the liquid inlet of the filling machine through a liquid outlet tee pipe. Both the liquid inlet tee pipe and the liquid outlet tee pipe are provided with a three-way solenoid valve.

[0005] The filling machine includes a wax tank, a conveyor roller, an anti-drip wax spray head, and a wax receiving box. The wax tank has multiple filling heads located above the conveyor roller on one side. The anti-drip wax spray head and the wax receiving box are symmetrically installed on both sides of the filling head.

[0006] The filter tank has a ring of filter cartridge mounting protrusions inside, and a ring of rim at the top opening of the filter cartridge. The filter cartridge is movably inserted into the filter tank and pressed tightly by the cover.

[0007] The cover is fastened to the filter tank by a set of screws. A set of positioning rods is arranged in a ring at the bottom of the cover, and a compression spring is fitted on the positioning rod. The filter cartridge is pressed by a set of compression springs.

[0008] The filter cartridge is equipped with a handle at the top.

[0009] The two heating coils are connected in parallel via pipes.

[0010] The wax collection box has an L-shaped structure, and a liquid collection groove is provided at the bend of the L-shape. A drain pipe is provided on one side of the liquid collection groove.

[0011] The inside of the wax collection box is equipped with a splash guard.

[0012] The advantages of this utility model are: the two filter tanks are connected in parallel, so the machine can be maintained for maintenance and cleaning without stopping the machine; during filling, the anti-drip wax spray head and the wax receiving box are fixed on both sides of the filling head, and a high-pressure air curtain is formed below the filling head to blow the wax droplets into the wax receiving box, effectively preventing the wax droplets from falling. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the wax delivery filter structure.

[0015] Figure 3 This is a schematic diagram of the filling machine.

[0016] Figure 4 This is a diagram showing the installation of the anti-drip wax spray nozzle and wax collection box.

[0017] Figure 5 This is a schematic diagram of the cross-sectional structure of the wax receiving box. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0020] In the description of the embodiments of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, they are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model. Furthermore, if terms such as "first" or "second" appear in the description of this utility model, they are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0021] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] As shown in the attached drawings, this utility model includes a wax liquid conveying filter 2 and a filling machine 3. The wax liquid conveying filter 2 includes a pair of filter tanks 20. A heating coil 21 is provided inside the filter tank 20, and a detachable filter cartridge 22 is provided inside the heating coil 21. A cover 23 for pressing the filter cartridge 22 is provided on the top of the filter tank 20. The liquid inlets of the pair of filter tanks 20 are connected by a liquid inlet tee pipe 24. The liquid outlets of the pair of filter tanks 20 are connected to the liquid inlet of the filling machine 3 by a liquid outlet tee pipe 26. A three-way solenoid valve 27 is provided on both the liquid inlet tee pipe 24 and the liquid outlet tee pipe 26.

[0023] The two filter tanks 20 are connected in parallel. The wax liquid enters one of the filter tanks 20 through the inlet three-way pipe 24. After being filtered through the filter cartridge 22, the wax liquid is discharged from the outlet three-way pipe 26. When the filter cartridge 22 needs to be cleaned, the three-way solenoid valve 27 on the inlet three-way pipe 24 and the outlet three-way pipe 26 is activated, which reverses the flow so that the wax liquid flows through the other filter tank 20. Then the first filter tank 20 can be opened and the filter cartridge 22 can be taken out for cleaning.

[0024] The filling machine 3 includes a wax tank 40, a conveyor roller 41, an anti-drip wax spray head 42, and a wax receiving box 43. The wax tank 40 has multiple filling heads 45 located above the conveyor roller 41 on one side. The anti-drip wax spray head 42 and the wax receiving box 43 are symmetrically installed on both sides of the filling head 45.

[0025] The filtered wax liquid enters the wax tank 40, which is connected to a heating tube to maintain a certain temperature. The packaging box moves from the conveyor roller 41 to below the filling head 45 and stops. The filling head 45 starts to fill the corresponding packaging boxes. After filling is completed, the filling head 45 closes, and the anti-drip wax spray head 42 is connected to the high-pressure pump to provide high-pressure air. Then the anti-drip wax spray head 42 opens, forming a horizontal air curtain below the filling head 45. If wax droplets fall, they will be blown horizontally into the wax receiving box 43 when they hit the air curtain, preventing wax droplets from falling onto the packaging box or the conveyor roller 41. After the anti-drip wax spray head 42 is opened, the conveyor roller 41 moves forward a distance to move the next batch of packaging boxes to the corresponding filling position. The anti-drip wax spray head 42 closes, and the next batch of filling begins.

[0026] Furthermore, the filter tank 20 is provided with a ring of filter cartridge mounting protrusions, and the top opening of the filter cartridge 22 is provided with a ring of rim. The filter cartridge 22 is movably inserted into the filter tank 20 and pressed tightly by the cover 23.

[0027] The cover 23 is fastened to the filter tank 20 by a set of screws. A set of positioning rods is arranged in a ring at the bottom of the cover 23, and a compression spring 28 is sleeved on the positioning rod. The filter cylinder 22 is pressed by a set of compression springs 28.

[0028] The compression spring 28 abuts against the filter cartridge 22. The number of compression springs 28 is the same as the number of screws, so that the top of the filter cartridge 22 is subjected to uniform force in all directions, and can fit more tightly with the filter canister 20.

[0029] The filter cartridge 22 is equipped with a handle at the top for easy handling.

[0030] Preferably, the two heating coils 21 are connected in parallel via a pipe. When one of the filter tanks 20 is not in operation, the heating coil 21 continues to heat it to maintain the internal temperature and prevent the wax from solidifying.

[0031] Preferably, the wax collection box 43 has an L-shaped structure, and a liquid collection groove is provided at the bend of the L-shape, with a drain pipe on one side of the liquid collection groove. During installation, the horizontal bottom surface of the wax collection box 43 should be lower than the height of the anti-drip wax spray head 42, so that the blown wax droplets can completely enter the wax collection box 43, and the wax liquid can smoothly enter the liquid collection groove for collection under the opposing air pressure inside the wax collection box 43.

[0032] Furthermore, a splash guard 46 is provided inside the wax collection box 43. The splash guard 46 can effectively prevent wax droplets from colliding and splashing out inside the wax collection box 43.

Claims

1. A composite wax filtration and filling system characterized by The system includes a wax delivery filter (2) and a filling machine (3). The wax delivery filter (2) includes a pair of filter tanks (20). A heating coil (21) is provided inside the filter tank (20), and a detachable filter cartridge (22) is provided inside the heating coil (21). A cover (23) for pressing the filter cartridge (22) is provided on the top of the filter tank (20). The inlets of the pair of filter tanks (20) are connected by an inlet tee pipe (24). The outlets of the pair of filter tanks (20) are connected to the inlet of the filling machine (3) by an outlet tee pipe (26). A three-way solenoid valve (27) is provided on both the inlet tee pipe (24) and the outlet tee pipe (26). The filling machine (3) includes a wax tank (40), a conveyor roller (41), an anti-drip wax spray head (42), and a wax receiving box (43). The wax tank (40) has multiple filling heads (45) located above the conveyor roller (41) on one side. The anti-drip wax spray head (42) and the wax receiving box (43) are symmetrically installed on both sides of the filling head (45).

2. A composite wax filtration and filling system according to claim 1, wherein The filter tank (20) has a ring of filter cartridge mounting protrusions inside, and the top opening of the filter cartridge (22) has a ring of rim. The filter cartridge (22) is movably inserted into the filter tank (20) and pressed by the cover (23).

3. A composite wax filtration and filling system according to claim 2, wherein The cover (23) and the filter tank (20) are fastened together by a set of screws. A set of positioning rods are arranged in a ring at the bottom of the cover (23), and a compression spring (28) is sleeved on the positioning rod. The filter cylinder (22) is pressed by a set of compression springs (28).

4. A composite wax filtration and filling system according to claim 3, wherein The filter cartridge (22) has a handle at the top.

5. The combined wax filtration and filling system of claim 1, wherein The two heating coils (21) are connected in parallel via a pipe.

6. A composite wax filtration and filling system according to claim 1, wherein The wax collection box (43) has an L-shaped structure, and a liquid collection trough is provided at the bend of the L-shaped structure, with a drain pipe on one side of the liquid collection trough.

7. A composite wax filtration and filling system according to claim 1, characterized in that... The inside of the wax collection box (43) is equipped with a splash guard (46).