Efficient heater

By installing a coil and embedding an electric heating wire inside the heat-conducting inner tank, and utilizing graphene material, the problem of short medium residence time in existing pipeline heaters is solved, achieving a highly efficient medium heating effect.

CN224151165UActive Publication Date: 2026-04-21JIANGSU HUAI JIANG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU HUAI JIANG TECH CO LTD
Filing Date
2025-05-28
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The short residence time of the medium in the shell of existing pipeline heaters results in low heating efficiency.

Method used

A coil is installed inside the heat-conducting inner liner, and electric heating wires are embedded in the heat-conducting inner liner and heat-conducting columns. Multiple heating methods are used to increase the flow time of the medium in the heat-conducting inner liner, and graphene material is used to improve the thermal conductivity.

Benefits of technology

By employing multiple heating methods and the application of highly thermally conductive materials, the heating efficiency of the medium is significantly improved, ensuring that the medium is fully heated within the heat-conducting inner liner.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heaters, in particular to an efficient heater which comprises a barrel body, a heat conduction inner container is arranged in the barrel body, first electric heating wires are embedded in the heat conduction inner container at equal intervals, an arc-shaped groove is formed in the portion, located between the first electric heating wires, of the heat conduction inner container, and a coil pipe is arranged in the arc-shaped groove. A heat conduction column is fixed to the inner bottom, located in the coil pipe, of the heat conduction inner container through bolts, and second electric heating wires are fixed to the interior of the heat conduction column at equal intervals through bolts; the heat conduction inner container heats a medium in the coil pipe from the outer side of the coil pipe, the heat conduction column heats the medium in the coil pipe from the inner side of the coil pipe, and the coil pipe is arranged, so that the flowing time of the medium in the heat conduction inner container can be prolonged, the medium can be fully heated, and the heating efficiency is high.
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Description

Technical Field

[0001] This utility model relates to the field of heater technology, and specifically to a high-efficiency heater. Background Technology

[0002] A heater is a device that converts electrical energy or other energy sources into heat energy. A pipe heater is a type of heater. It is an energy-saving device that preheats materials. It is installed before materials and equipment to directly heat the materials, allowing them to circulate and heat at high temperatures, ultimately achieving the goal of saving energy. It is widely used in the chemical industry.

[0003] Existing pipe heaters directly insert a stainless steel protective sleeve containing high-temperature resistance alloy wire and crystalline magnesium oxide powder into the shell. The medium flows into the shell, is heated, and then flows out. The medium has a short residence time in the shell, resulting in low heating efficiency. Therefore, a high-efficiency heater is proposed, which sets a coil in the heat-conducting inner tank. This can increase the flow time of the medium in the heat-conducting inner tank, thereby fully heating the medium and achieving high heating efficiency. Utility Model Content

[0004] To address the problems in the existing technology, this utility model provides a high-efficiency heater. By installing a coil inside the heat-conducting inner tank, the flow time of the medium within the inner tank can be increased, thereby ensuring sufficient heating of the medium and achieving high heating efficiency.

[0005] The technical solution adopted by this utility model to solve its technical problem is a high-efficiency heater, including a barrel body, a heat-conducting inner liner inside the barrel body, first electric heating wires are embedded at equal intervals inside the heat-conducting inner liner, an arc-shaped groove is opened inside the heat-conducting inner liner between the first electric heating wires, and a coil is arranged inside the arc-shaped groove.

[0006] The inner bottom of the heat-conducting liner is fixed with a heat-conducting column by bolts, and a second electric heating wire is fixed at equal intervals inside the heat-conducting column by bolts.

[0007] By adopting the above technical solution, the first electric heating wire heats the heat-conducting inner liner, the second electric heating wire heats the heat-conducting column, the heat-conducting inner liner heats the internal medium from the outside of the coil, and the heat-conducting column heats the internal medium from the inside of the coil.

[0008] Specifically, a bucket lid is fixed to the top of the bucket body by bolts, a protective sleeve is welded to the top of the bucket lid, and a flange is welded to the water inlet end of the coil located at the top of the protective sleeve.

[0009] Specifically, the water outlet end of the coil located on the outside of the tank is connected to a valve via a threaded groove, and a thermometer is connected to the top of the water outlet end of the coil via a threaded groove.

[0010] Specifically, a thermostat is mounted on one side of the barrel via a mounting base. The detection end of the thermostat is located inside the heat-conducting inner liner and the heat-conducting column. The current output end of the thermostat is electrically connected to the current input ends of the first and second heating wires via a power cord.

[0011] Specifically, the inner wall of the barrel is provided with a heat insulation layer, which is made of rock wool fiber material.

[0012] Specifically, both the heat-conducting inner liner and the heat-conducting column are made of graphene material.

[0013] The beneficial effects of this utility model are:

[0014] The present invention discloses a high-efficiency heater in which a coil is disposed inside a heat-conducting inner liner through an arc-shaped groove, allowing the inner liner to fully contact the coil and heat the medium inside the coil from the outside. The coil is sleeved on the outside of a heat-conducting column, and the heated heat-conducting column heats the medium inside the coil from the inside. The arrangement of the coil can increase the flow time of the medium inside the heat-conducting inner liner, thereby fully heating the medium and achieving high heating efficiency. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the barrel body of this utility model;

[0018] Figure 3 This is a schematic diagram of the coil structure of this utility model;

[0019] In the diagram: 1. Barrel body; 2. Heat-conducting inner liner; 3. Insulation layer; 4. Heat-conducting column; 5. First electric heating wire; 6. Second electric heating wire; 7. Arc groove; 8. Coil; 9. Flange; 10. Valve; 11. Thermometer; 12. Barrel lid; 13. Sheath; 14. Thermostat. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] Installing a coil inside the heat-conducting inner tank increases the flow time of the medium within the tank, thus ensuring thorough heating and high efficiency. Figure 1-3As shown, the present invention provides a high-efficiency heater, which includes a barrel body 1, a heat-conducting inner liner 2 inside the barrel body 1, first electric heating wires 5 are equidistantly embedded inside the heat-conducting inner liner 2, and an arc-shaped groove 7 is formed inside the heat-conducting inner liner 2 between the first electric heating wires 5, and a coil 8 is arranged inside the arc-shaped groove 7.

[0022] The inner bottom of the heat-conducting inner liner 2, located inside the coil 8, is fixed with a heat-conducting column 4 by bolts. Inside the heat-conducting column 4, a second electric heating wire 6 is fixed at equal intervals by bolts.

[0023] In use, the first electric heating wire 5 heats the heat-conducting inner liner 2, and the second electric heating wire 6 heats the heat-conducting column 4. The heat-conducting inner liner 2 heats the internal medium from the outside of the coil 8, and the heat-conducting column 4 heats the internal medium from the inside of the coil 8.

[0024] For example, such as Figure 3 As shown, the present invention also includes a bucket cover 12 fixed to the top of the bucket body 1 by bolts, a protective sleeve 13 welded to the top of the bucket cover 12, and a flange 9 welded to the water inlet end of the coil 8 located at the top of the protective sleeve 13.

[0025] When in use, open the lid 12 to remove the heat-conducting column 4 and remove the coil 8 for easy replacement. The flange 9 facilitates the connection of the water inlet of the coil 8 to external equipment.

[0026] For example, such as Figure 3 As shown, the present invention also includes a valve 10 connected to the water outlet end of the coil 8 located outside the barrel 1 via a threaded groove, and a thermometer 11 connected to the top of the water outlet end of the coil 8 via a threaded groove.

[0027] When in use, valve 10 is opened to allow the medium in coil 8 to flow out, and thermometer 11 is used to detect the temperature of the medium flowing out of coil 8.

[0028] For example, such as Figure 1 As shown, the present invention also includes a thermostat 14 mounted on one side of the barrel 1 via a mounting base. The detection end of the thermostat 14 is located inside the heat-conducting inner liner 2 and the heat-conducting column 4. The current output end of the thermostat 14 is electrically connected to the current input end of the first heating wire 5 and the second heating wire 6 via a power cord.

[0029] In use, the thermostat 14 is used to control the heating of the first electric heating wire 5 and the second electric heating wire 6 and their heating temperature.

[0030] For example, such as Figure 2 As shown, the present invention also includes a heat insulation layer 3 provided on the inner wall of the barrel 1, the heat insulation layer 3 being made of rock wool fiber material.

[0031] When in use, the insulation layer 3 made of rock wool fiber material can reduce the loss of heat inside the barrel 1.

[0032] For example, such as Figure 2 As shown, this utility model also includes the fact that both the heat-conducting inner liner 2 and the heat-conducting column 4 are made of graphene material.

[0033] When in use, the heat-conducting inner liner 2 and heat-conducting column 4, made of graphene material, have good thermal conductivity.

[0034] When in use, the device is connected to an external power source using a power cord. The medium flows into the coil 8 through the water inlet and is then discharged through the open valve 10. The first heating wire 5 and the second heating wire 6 are heated by the thermostat 14.

[0035] The first electric heating wire 5 heats the heat-conducting inner liner 2, and the second electric heating wire 6 heats the heat-conducting column 4. The heat from the heat-conducting inner liner 2 and the heat-conducting column 4 is conducted to the coil 8, which heats the medium flowing in the coil 8. The coil 8 can increase the time the medium flows in the heat-conducting inner liner 2, so that the medium can be fully heated and the heating efficiency is high.

[0036] The coil 8 is installed inside the heat-conducting inner liner 2 through the arc groove 7, so that the heat-conducting inner liner 2 can fully contact the coil 8 and heat the medium inside the coil 8 from the outside. The coil 8 is sleeved on the outside of the heat-conducting column 4, and the heated heat-conducting column 4 heats the medium inside the coil 8 from the inside.

[0037] The heat insulation layer 3 serves as a heat insulation layer, which can reduce the heat conducted from the heat-conducting inner liner 2 to the barrel 1. The temperature gauge 11 is set to detect and display the temperature of the medium flowing out of the coil 8, so that the descaling agent and other substances can circulate in the coil 8 before being discharged, which can clean the inside of the coil 8.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high efficiency heater characterized by, Includes a barrel body (1), inside which a heat-conducting inner liner (2) is provided, and a first electric heating wire (5) is equidistantly embedded inside the heat-conducting inner liner (2). An arc-shaped groove (7) is opened inside the heat-conducting inner liner (2) between the first electric heating wires (5), and a coil (8) is provided inside the arc-shaped groove (7). The inner bottom of the heat-conducting liner (2) inside the coil (8) is fixed with a heat-conducting column (4) by bolts, and a second electric heating wire (6) is fixed at equal intervals inside the heat-conducting column (4) by bolts.

2. The high efficiency heater of claim 1, wherein, The top of the barrel (1) is fixed with a barrel cover (12) by bolts. A protective sleeve (13) is welded to the top of the barrel cover (12). A flange (9) is welded to the water inlet end of the coil (8) located at the top of the protective sleeve (13).

3. The high efficiency heater of claim 1, wherein, The water outlet end of the coil (8) located outside the barrel (1) is connected to a valve (10) via a threaded groove, and a thermometer (11) is connected to the top of the water outlet end of the coil (8) via a threaded groove.

4. The high efficiency heater of claim 1, wherein, A thermostat (14) is installed on one side of the barrel (1) via a mounting base. The detection end of the thermostat (14) is located inside the heat-conducting inner liner (2) and the heat-conducting column (4). The current output end of the thermostat (14) is electrically connected to the current input end of the first heating wire (5) and the second heating wire (6) via a power cord.

5. The high efficiency heater of claim 1, wherein, The inner wall of the barrel (1) is provided with a heat insulation layer (3), which is made of rock wool fiber material.

6. The high efficiency heater of claim 1, wherein, Both the heat-conducting inner liner (2) and the heat-conducting column (4) are made of graphene material.