Feeding device for magnesia carbon brick forming processing

By adjusting the baffle opening and combining scraper cleaning with vibration to prevent caking of magnesia-carbon bricks, the waste and equipment jamming caused by uneven material distribution have been solved, thus achieving stability in material supply and improving production efficiency.

CN224158604UActive Publication Date: 2026-04-24DASHIQIAO SHENGHUA REFRACTORY LTD CO
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DASHIQIAO SHENGHUA REFRACTORY LTD CO
Filing Date
2025-04-28
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing magnesia-carbon brick forming and processing equipment cannot effectively control the material output during feeding, resulting in uneven material feeding, which can easily lead to waste and equipment jamming.

Method used

A feeding device for magnesia-carbon brick molding and processing was designed. The material flow rate is controlled by adjusting the opening size of the baffle plate through the adjustment component. It is equipped with a scraper to clean material residue, and combined with a vibrator to prevent material agglomeration and a mixing component to prevent uneven distribution, ensuring stable material flow.

Benefits of technology

It enables precise adjustment of material flow rate and falling speed, preventing material accumulation and jamming, ensuring the stability of material supply and normal operation of equipment, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device for forming and processing magnesia carbon bricks, which relates to the technical field of processing and feeding and comprises a stock bin, an adjusting component assembled below the stock bin, a first mounting disc fixed on the bottom surface of the stock bin, a first scraper mounted on the bottom surface of the inner side of the first mounting disc, and striker plates uniformly distributed between the first mounting disc and a second mounting disc. The utility model has the advantages that a worker pulls the handle to drive the lantern ring, so that the striker plate rotates, the clamping column slides in the groove along with the striker plate, the expansion and contraction of the striker plate are adjusted, the opening size of the striker plate is changed, and when a gap is increased, a material outflow channel is widened, the speed is accelerated, the flow is increased and the gap is reduced, the operation is contrary. The material flow and the falling speed are adjusted according to needs, meanwhile, the striker plate makes contact with the first scraper and the second scraper when rotating, the first scraper scrapes materials on the top face of the striker plate, the second scraper cleans materials on the bottom face of the striker plate, the materials are prevented from being left and accumulated, it is guaranteed that the striker plate is clean, and it is guaranteed that flow adjustment is accurate and stable.
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Description

Technical Field

[0001] This utility model relates to the field of material feeding technology, specifically a material feeding device for magnesia-carbon brick forming and processing. Background Technology

[0002] Magnesia-carbon bricks are non-burning carbon composite refractory materials made from high-melting-point alkaline oxide magnesium oxide and high-melting-point carbon materials that are difficult to be wetted by slag, with the addition of various non-oxide additives and bonded with carbonaceous binders. Magnesia-carbon bricks are mainly used in the lining of converters, AC electric arc furnaces, and DC electric arc furnaces, as well as in the slag line of steel ladles. As a composite refractory material, magnesia-carbon bricks effectively utilize the strong slag erosion resistance of magnesia and the high thermal conductivity and low expansion of carbon, compensating for the biggest drawback of poor spalling resistance of magnesia. Its main characteristics include: good high-temperature resistance, strong slag resistance, good thermal shock resistance, and low high-temperature creep. Magnesia-carbon bricks produced with asphalt binders have high high-temperature plasticity due to the formation of anisotropic graphitized coke structures during the asphalt carbonization process.

[0003] The applicant found through a search that a Chinese patent discloses "A feeding device for molding and processing magnesia-carbon bricks", with publication number "CN216505866U". This patent mainly includes a discharge pipe, a connecting block fixedly connected to the surface of the discharge pipe, a limiting mechanism on one side of the discharge pipe, a side plate, limiting blocks fixedly connected to both ends of the side plate, a limiting rod fixedly connected between the limiting blocks, one end of the connecting block movably connected to the surface of the limiting rod, a sleeve block sleeved to one end of the discharge pipe, and a feeding device on the top of the sleeve block. This utility model, through the setting of the discharge pipe, auxiliary discharge device and feeding device, enables the device to achieve non-contact feeding into the mold, and the raw material flows in the pipe. After the discharge is completed, there is no obvious overflow point, which can reduce a lot of dust and protect the health of workers. At the same time, the setting of the brush can clean the dust on the mold after the feeding is completed, reducing the interference of dust on the mold.

[0004] However, the following shortcomings still exist:

[0005] During feeding, uneven feeding is easily caused by the inability to control the material output. When the output is too large, excess material is added to subsequent processes, exceeding actual needs and resulting in material waste. Material accumulation also affects the normal operation of the equipment. Conversely, if the output is too small, the material flow rate is too slow, making it difficult to form a continuous and smooth flow in the conveying line, which can easily lead to jamming. To address this, we propose a feeding device for magnesia-carbon brick molding and processing. Utility Model Content

[0006] The purpose of this utility model is to provide a feeding device for the molding and processing of magnesium carbon bricks.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a feeding device for magnesia-carbon brick forming and processing, comprising a hopper, an adjustment assembly below the hopper, the adjustment assembly comprising a first mounting plate, a first scraper, a baffle plate, a locking post, a second mounting plate, a groove, a second scraper, and a handle, the first mounting plate being fixed to the bottom surface of the hopper, the first scraper being installed on the inner bottom surface of the first mounting plate, the baffle plate being evenly distributed between the first and second mounting plates, the baffle plate being blade-shaped, a collar being provided on the outside of the baffle plate, the locking post being fixed to the bottom surface of the baffle plate, the second mounting plate being fixed below the baffle plate, both the second and first mounting plates being circular, the groove being formed on the top surface of the second mounting plate, the groove and the locking post being positioned opposite each other, the second scraper being installed on the inner top surface of the second mounting plate, both the second and first scrapers being positioned opposite each other to the baffle plate, and the handle being installed on one side of the collar.

[0008] As a further embodiment of this utility model: the hopper is installed above the feed hopper, a sealing cover is installed above the feed hopper, pins are provided on both sides of the sealing cover, a positioning pin is provided on the bottom surface of the pin, a fixing plate is fixed on both sides of the feed hopper, a slot is opened on the top surface of the fixing plate, the slot and the pin are positioned correspondingly, and a pin groove corresponding to the positioning pin is opened inside the slot.

[0009] As a further embodiment of this utility model: a vibrator is provided on one side of the feed hopper, the vibrator is connected to the feed hopper through a sleeve plate on one side, the sleeve plate is fitted on the outside of the feed hopper, and a limit plate is fixed below the feed hopper.

[0010] As a further embodiment of this utility model: the hopper is equipped with a stirring assembly, which includes a motor, a stirring shaft and stirring blades. The motor is located on one side of the hopper, the stirring shaft is connected to the drive end of the motor, and the stirring blades are symmetrically installed on both sides of the stirring shaft.

[0011] As a further embodiment of this utility model: a feeding box is provided below the adjustment component, a second motor is provided on one side of the feeding box, a spiral shaft is connected to the drive end of the second motor, and spiral blades are provided on the outside of the spiral shaft.

[0012] As a further embodiment of this utility model: a material conveying pipe is connected to one side of the feeding box.

[0013] Compared with the prior art, the beneficial effects of this utility model by adopting the above technical solution are as follows:

[0014] 1. This utility model allows the operator to pull the handle to drive the collar, causing the baffle plate to rotate. The locking pin slides in the groove with the baffle plate, adjusting the opening and closing of the baffle plate to change its opening size. When the gap increases, the material flow channel widens, the speed increases, and the flow rate increases. Conversely, when the gap narrows, the material flow rate and falling speed are adjusted as needed.

[0015] 2. When the baffle plate rotates, it comes into contact with scraper one and scraper two. At this time, scraper one scrapes off the material on the top surface of the baffle plate, and scraper two cleans the material on the bottom surface, preventing material residue from accumulating, ensuring the baffle plate is clean, and ensuring accurate and stable flow regulation.

[0016] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0017] Figure 1 This is a perspective view of an embodiment of the present utility model;

[0018] Figure 2 This is a frontal cross-sectional view of an embodiment of the present utility model;

[0019] Figure 3 This is a front view schematic diagram of an embodiment of this utility model;

[0020] Figure 4 This is a schematic diagram of the adjustment component in an embodiment of the present invention.

[0021] In the diagram: 1. Hopper; 2. Adjustment assembly; 201. Mounting plate one; 202. Scraper one; 203. Baffle plate; 204. Locking post; 205. Mounting plate two; 206. Groove; 207. Scraper two; 208. Handle; 3. Feed hopper; 4. Sealing cover; 5. Pin; 6. Positioning pin; 7. Fixing plate; 8. Slot; 9. Vibrator; 10. Sleeve plate; 11. Limiting plate; 12. Mixing assembly; 1201. Motor one; 1202. Mixing shaft; 1203. Mixing blades; 13. Feeding box; 14. Motor two; 15. Spiral shaft; 16. Spiral blades; 17. Conveying pipe. Detailed Implementation

[0022] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that the description of these embodiments is for the purpose of helping to understand this utility model, but does not constitute a limitation on this utility model.

[0023] Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0024] Please see the appendix Figure 1 -Appendix Figure 4 This utility model discloses a feeding device for molding and processing magnesia-carbon bricks, including a hopper 1, with an adjusting component 2 installed below the hopper 1. The device is designed to handle various applications. Figure 4 As shown, the adjustment component 2 includes a mounting plate 201, a scraper 202, a baffle plate 203, a retaining post 204, a mounting plate 205, a groove 206, a scraper 207, and a handle 208. The mounting plate 201 is fixed to the bottom surface of the hopper 1. The scraper 202 is installed on the inner bottom surface of the mounting plate 201. The baffle plate 203 is evenly distributed between the mounting plate 201 and the mounting plate 205. The baffle plate 203 is blade-shaped and has a collar on its outside. The retaining post 208... 4. Fixed to the bottom surface of the baffle plate 203, the second mounting plate 205 is fixed below the baffle plate 203. Both the second mounting plate 205 and the first mounting plate 201 are circular. A groove 206 is formed on the top surface of the second mounting plate 205, and the groove 206 corresponds to the position of the locking post 204. The second scraper 207 is installed on the inner top surface of the second mounting plate 205. The second scraper 207 and the first scraper 202 correspond to the position of the baffle plate 203. The handle 208 is installed on one side of the collar. During material conveying, the operator can... Pulling handle 208 causes the collar to rotate, which in turn rotates the baffle plate 203. At this time, the locking pin 204 slides within the groove 206 as the baffle plate 203 rotates. During this sliding process, the degree of expansion and contraction of the baffle plate 203 is adjusted, thereby adjusting the size of the opening between the baffle plates 203. When the gap between the baffle plates 203 increases, the material outflow channel widens, the material outflow speed increases, and the flow rate increases accordingly. Conversely, when the gap narrows, the material outflow channel narrows, and the material outflow speed decreases. As the flow rate decreases, the material flow rate and falling speed can be adjusted according to demand. At the same time, during the rotation of the baffle plate 203, it will come into contact with scraper 1 202 and scraper 207. At this time, scraper 1 202 can effectively scrape off the material attached to the top surface of the baffle plate 203, while scraper 207 cleans the material remaining on the bottom surface of the baffle plate 203, preventing material residue and accumulation on the baffle plate 203, ensuring the surface of the baffle plate 203 is clean, and ensuring the accuracy and stability of material flow rate adjustment.

[0025] In Example 1, the hopper 1 is installed above the feed hopper 3. A sealing cover 4 is installed above the feed hopper 3. Pins 5 are provided on both sides of the sealing cover 4. A positioning pin 6 is provided on the bottom surface of the pins 5. Fixing plates 7 are fixed on both sides of the feed hopper 3. A slot 8 is provided on the top surface of the fixing plate 7. The slot 8 and the pins 5 are positioned correspondingly. A pin groove corresponding to the positioning pin 6 is provided inside the slot 8.

[0026] Specifically, when the sealing cover 4 closes the feed hopper 3, the pin 5 and the positioning pin 6 are inserted into the corresponding slots 8 and pin grooves. The insertion of the pin 5 and the positioning pin 6 can firmly fix the sealing cover 4, enhance the tightness of the sealing cover 4 when it is closed, and effectively prevent material leakage when the material in the hopper 1 is stirred.

[0027] In embodiment 2, a vibrator 9 is provided on one side of the feed hopper 3. The vibrator 9 is connected to the feed hopper 3 through a sleeve plate 10 on one side. The sleeve plate 10 is fitted on the outside of the feed hopper 3. A limit plate 11 is fixed below the feed hopper 3.

[0028] Specifically, when the vibrator 9 is working, it will generate vibration, which will be transmitted to the feed hopper 3 through the sleeve plate 10. The material accumulated, bridging or adhering to the hopper wall in the feed hopper 3 will fall instantly due to the impact force brought by the vibration, effectively preventing the material from clumping, ensuring smooth material flow and maintaining a stable supply of material.

[0029] In embodiment 3, the hopper 1 is equipped with a stirring assembly 12. The stirring assembly 12 includes a motor 1201, a stirring shaft 1202 and stirring blades 1203. The motor 1201 is located on one side of the hopper 1. The stirring shaft 1202 is connected to the drive end of the motor 1201. The stirring blades 1203 are symmetrically installed on both sides of the stirring shaft 1202.

[0030] Specifically, materials are stored in silo 1. During the storage process, to prevent clumping and uneven distribution of materials, motor 1201 drives the stirring shaft 1202 to rotate. The rotation of the stirring shaft 1202 drives the stirring blades 1203 to rotate. At this time, the rotation of the stirring blades 1203 stirs and mixes the materials in silo 1, effectively avoiding uneven distribution of material components, thereby ensuring that the final magnesia-carbon bricks have stable quality and consistent performance.

[0031] Working principle:

[0032] First, when feeding, the sealing cover 4 above the feed hopper 3 is opened, allowing the pin 5 and positioning pin 6 to disengage from the slot 8 and pin groove. At this time, the material is added into the feed hopper 3. When the material flow in the feed hopper 3 is obstructed, the vibrator 9 starts to work and generates vibration, which is transmitted to the feed hopper 3 through the sleeve plate 10. This causes the material that is piled up, bridging, or sticking to the wall in the feed hopper 3 to fall instantly under the impact force, preventing clumping and ensuring smooth material flow and stable supply.

[0033] Subsequently, the material enters the silo 1 through the feed hopper 3 for storage. During storage, in order to prevent the material from clumping and uneven distribution, the motor 1201 drives the stirring shaft 1202 to rotate, which in turn drives the stirring blades 1203 to rotate, stirring and mixing the material to ensure stable molding quality and consistent performance of the magnesia-carbon bricks.

[0034] During material feeding, the operator pulls handle 208 to drive the collar, causing the baffle plate 203 to rotate. The locking post 204 slides in the groove 206, adjusting the opening and closing of the baffle plate 203 to change the opening size and control the material flow rate and flow. At the same time, the rotation of the baffle plate 203 will contact scraper 1 202 and scraper 2 207, scraping off the material on their top and bottom surfaces respectively to prevent residue and ensure that the baffle plate 203 is clean.

[0035] The material enters the feeding box 13 through the adjusting component 2. At this time, the motor 2 14 drives the spiral shaft 15 and the spiral blade 16 to rotate. The rotation of the spiral blade 16 pushes the material to move towards the conveying pipe 17, ensuring that the material can be effectively conveyed into the conveying pipe 17, ensuring the continuity of the feeding process, and improving production efficiency. At this point, the entire workflow ends.

[0036] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on.

[0037] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0038] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.

[0039] For those skilled in the art, various changes, modifications, substitutions, and alterations to these embodiments without departing from the principles and spirit of this utility model will still fall within the protection scope of this utility model.

Claims

1. A feeding device for molding and processing magnesia-carbon bricks, comprising a hopper (1), characterized in that: An adjustment assembly (2) is installed below the hopper (1). The adjustment assembly (2) includes a mounting plate (201), a scraper (202), a baffle (203), a locking post (204), a mounting plate (205), a groove (206), a scraper (207), and a handle (208). The mounting plate (201) is fixed to the bottom surface of the hopper (1). The scraper (202) is installed on the inner bottom surface of the mounting plate (201). The baffle (203) is evenly distributed between the mounting plate (201) and the mounting plate (205). The baffle (203) is set in a blade shape. 3) An external collar is provided. The locking post (204) is fixed to the bottom surface of the baffle plate (203). The second mounting plate (205) is fixed below the baffle plate (203). The second mounting plate (205) and the first mounting plate (201) are both circular. The groove (206) is opened on the top surface of the second mounting plate (205). The groove (206) and the locking post (204) are in the same position. The second scraper (207) is installed on the inner top surface of the second mounting plate (205). The second scraper (207) and the first scraper (202) are in the same position as the baffle plate (203). The handle (208) is installed on one side of the collar.

2. The feeding device for magnesia-carbon brick forming and processing according to claim 1, characterized in that: The hopper (1) is installed above the feed hopper (3). A sealing cover (4) is installed above the feed hopper (3). Pins (5) are provided on both sides of the sealing cover (4). A positioning pin (6) is provided on the bottom surface of the pin (5). A fixing plate (7) is fixed on both sides of the feed hopper (3). A slot (8) is provided on the top surface of the fixing plate (7). The slot (8) and the pin (5) are positioned correspondingly. A pin groove corresponding to the positioning pin (6) is provided inside the slot (8).

3. The feeding device for magnesia-carbon brick forming and processing according to claim 2, characterized in that: A vibrator (9) is provided on one side of the feed hopper (3). The vibrator (9) is connected to the feed hopper (3) through a sleeve plate (10) on one side. The sleeve plate (10) is fitted on the outside of the feed hopper (3). A limit plate (11) is fixed below the feed hopper (3).

4. The feeding device for forming and processing magnesia-carbon bricks according to claim 1, characterized in that: The hopper (1) is equipped with a stirring assembly (12). The stirring assembly (12) includes a motor (1201), a stirring shaft (1202), and stirring blades (1203). The motor (1201) is located on one side of the hopper (1). The stirring shaft (1202) is connected to the drive end of the motor (1201). The stirring blades (1203) are symmetrically installed on both sides of the stirring shaft (1202).

5. The feeding device for magnesia-carbon brick forming and processing according to claim 1, characterized in that: Below the adjustment component (2) is a feeding box (13), and on one side of the feeding box (13) is a motor (14). The driving end of the motor (14) is connected to a spiral shaft (15), and spiral blades (16) are provided on the outside of the spiral shaft (15).

6. The feeding device for forming and processing magnesia-carbon bricks according to claim 5, characterized in that: The feeding box (13) is connected to a conveying pipe (17) on one side.

Citation Information

Patent Citations

  • Feeding device for magnesia carbon brick forming processing

    CN216505866U