Underwater closed granulator device

By designing an underwater enclosed pelletizer, utilizing an underwater enclosed structure and high-pressure gas sealing, combined with cooling water to treat exhaust gas, the problem of odorous gas emissions during pesticide powder granulation is solved, improving granulation effect and production safety.

CN224167461UActive Publication Date: 2026-04-28SHANGHAI WUJIANG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI WUJIANG NEW MATERIAL TECH CO LTD
Filing Date
2025-05-21
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing granulators have difficulty effectively handling the odorous and impurity gases generated when processing pesticide powders, which affects the granulation effect and endangers the health of production workers.

Method used

Design an underwater enclosed pelletizer that uses an underwater enclosed structure and high-pressure gas to seal the waste gas, combined with cooling water to wash and neutralize the waste gas, remove harmful substances, and improve equipment safety.

Benefits of technology

This technology enables closed-loop granulation of pesticide particles, preventing direct gas emissions and improving production safety and health protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of granulators, and discloses a device of an underwater closed granulator, which comprises a hopper and a water tank, a discharge port is arranged at the bottom of the hopper, a connecting pipe is fixedly connected in the discharge port, an extrusion pipe is fixedly connected on the connecting pipe, a rotating shaft is rotatably connected in the extrusion pipe, a spiral cutter is fixedly connected on the rotating shaft, and the spiral cutter is fixedly connected on the water tank. An air inlet cylinder is fixedly connected to the bottom of the extrusion pipe, a granulation plate is fixedly connected to the inner wall of the air inlet cylinder, a bolt is rotationally connected into the granulation plate and fixedly connected with the rotating shaft, a nut is in threaded connection with the side, away from the rotating shaft, of the bolt, and a rotary cutter is fixedly connected to the nut; according to the utility model, produced particles are subjected to closed granulation through an underwater closed structure, so that produced gas is prevented from being directly discharged, and meanwhile, waste gas generated in the production process is subjected to water washing neutralization by adding neutralizing substances into cooling water, so that harmful substances in the waste gas are cleaned, and the safety of the equipment is improved.
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Description

Technical Field

[0001] This utility model relates to the field of pellet mill technology, specifically to a device for an underwater enclosed pellet mill. Background Technology

[0002] Granulators are used in industries such as pharmaceuticals, food, instant powders, chemicals, and solid beverages. They can be used to granulate well-mixed materials, and are particularly suitable for materials with high viscosity. In pesticide production, granulators are needed to agglomerate pesticide powder into granules.

[0003] There are many types of granulators on the market, but existing granulators have relatively simple functions. When using fluidized bed technology to granulate pesticide powder, it is difficult to treat the gases generated during the production process, resulting in the direct discharge of gases containing odorous impurities. This not only affects the granulation effect of pesticides but also the health of production workers. Utility Model Content

[0004] The purpose of this invention is to provide an underwater enclosed pelletizer device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An underwater enclosed pelletizer device includes a hopper and a water tank. The hopper has a discharge port at its bottom, a connecting pipe fixedly connected to the discharge port, an extrusion pipe fixedly connected to the connecting pipe, a rotating shaft rotatably connected to the extrusion pipe, a spiral blade fixedly connected to the rotating shaft, an air inlet cylinder fixedly connected to the bottom of the extrusion pipe, a pelletizing plate fixedly connected to the inner wall of the air inlet cylinder, a bolt rotatably connected to the pelletizing plate, the bolt being fixedly connected to the rotating shaft, a nut threadedly connected to the bolt on the side away from the rotating shaft, a rotary cutter fixedly connected to the nut, an air inlet pipe fixedly connected to the inner wall of the air inlet cylinder on the side of the pelletizing plate away from the rotating shaft, a guide pipe fixedly connected to the air inlet pipe, a connector connected to the guide pipe, a sealing sliding cylinder slidably connected to the outer wall of the air inlet cylinder, a lifting cylinder fixedly connected to the bottom of the sealing sliding cylinder, a stop block fixedly connected to the bottom of the lifting cylinder, a spring installed between the stop block and the bottom of the air inlet cylinder, a connecting frame fixedly connected to the bottom of the lifting cylinder, and a top rod fixedly connected to the connecting frame.

[0007] A sloping trough is provided on one side of the pool, and the sloping trough cooperates with the top rod. A basket is installed on the other side of the pool, and the top of the basket is lower than the bottom of the sloping trough.

[0008] As a further embodiment of this utility model, a control valve is installed inside the connecting pipe.

[0009] As a further embodiment of this utility model: an electric motor is fixedly connected to the top of the extrusion tube, and the output shaft of the electric motor is fixedly connected to the drive end of the rotating shaft.

[0010] As a further embodiment of this utility model: a cooling cylinder is fixedly connected to the outer wall of the air intake cylinder, and heat dissipation fins fixedly connected to the outer wall of the air intake cylinder are provided inside the cooling cylinder.

[0011] As a further improvement of this utility model, water guide ports are provided on both sides of the cooling cylinder.

[0012] Compared with the prior art, the beneficial effects of this utility model are: this utility model uses an underwater closed structure to granulate the produced particles in a closed manner, thereby avoiding the direct discharge of the produced gas. At the same time, by adding neutralizing substances to the cooling water, the waste gas generated during the production process is washed and neutralized, thereby cleaning the harmful substances in the waste gas and improving the safety of the equipment. Attached Figure Description

[0013] Fig. 1 This is a schematic diagram of the structure of an underwater enclosed pelletizer according to the present invention.

[0014] Fig. 2 This is a cross-sectional structural diagram of an underwater enclosed pelletizer according to the present invention.

[0015] Fig. 3 This is a cross-sectional structural diagram of an underwater enclosed pelletizer according to the present invention.

[0016] In the diagram: 1-material cylinder, 2-discharge port, 3-connecting pipe, 4-extrusion pipe, 5-control valve, 6-rotating shaft, 7-motor, 8-spiral blade, 9-air inlet cylinder, 10-granulation plate, 11-bolt, 12-nut, 13-rotary cutter, 14-air inlet pipe, 15-air guide pipe, 16-connector, 17-sealed sliding cylinder, 18-lifting cylinder, 19-stop block, 20-spring, 21-connecting frame, 22-top rod, 23-cooling cylinder, 24-water inlet, 25-heat dissipation fins, 26-water pool, 27-sloping chute, 28-basket. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] See Figs. 1-3In this embodiment of the present invention, an underwater enclosed pelletizer includes a hopper and a water tank 26. The bottom of the hopper has a discharge port 2, and a connecting pipe 3 is fixedly connected inside the discharge port 2. An extrusion pipe 4 is fixedly connected to the connecting pipe 3. A rotating shaft 6 is rotatably connected inside the extrusion pipe 4, and a spiral blade 8 is fixedly connected to the rotating shaft 6. An air inlet cylinder 9 is fixedly connected to the bottom of the extrusion pipe 4, and a pelletizing plate 10 is fixedly connected to the inner wall of the air inlet cylinder 9. A bolt 11 is rotatably connected inside the pelletizing plate 10 and is fixedly connected to the rotating shaft 6. A nut 12 is threadedly connected to the side of the bolt 11 away from the rotating shaft 6, and a rotary cutter 13 is fixedly connected to the nut 12. The extrusion pipe 4... A motor 7 is fixedly connected to the top, and the output shaft of the motor 7 is fixedly connected to the drive end of the rotating shaft 6. An air inlet pipe 14 is fixedly connected to the inner wall of the air inlet cylinder 9 on the side of the granulation plate 10 away from the rotating shaft 6. An air guide pipe 15 is fixedly connected to the air inlet pipe 14, and a connector 16 is connected to the air guide pipe 15. A sealing sliding cylinder 17 is slidably connected to the outer wall of the air inlet cylinder 9. A lifting cylinder 18 is fixedly connected to the bottom of the sealing sliding cylinder 17. A stop block 19 is fixedly connected to the bottom of the lifting cylinder 18. A spring 20 is installed between the stop block 19 and the bottom of the air inlet cylinder 9. A connecting frame 21 is fixedly connected to the bottom of the lifting cylinder 18, and a top rod 22 is fixedly connected to the connecting frame 21.

[0019] A sloping groove 27 is provided on one side of the water tank 26, and the sloping groove 27 cooperates with the top rod 22. A basket 28 is installed on the other side of the water tank 26, and the top of the basket 28 is lower than the bottom of the sloping groove 27.

[0020] This invention first injects high-temperature raw materials into the hopper and fills the water tank 26 with cooling water. Simultaneously, the motor 7 drives the rotating shaft 6 to rotate, which in turn drives the spiral blade 8 to rotate, thereby spinning and extruding the high-temperature raw materials entering the extrusion tube 4. The raw materials are then extruded along the holes in the granulation plate 10 to form strip-shaped materials. At the same time, the rotating shaft 6 drives the bolt 11 to rotate, which, through the threaded connection with the nut 12, drives the rotary cutter 13 to rotate. The rotating rotary cutter 13 cuts the strip-shaped raw materials extruded along the granulation plate 10 to form granules. After being cut, the granules fall into the water tank 26 under the action of gravity, where the cooling water in the water tank 26 cools and shapes the granules. The shaped granules then slide down the inclined groove 27 at the bottom of the water tank 26 under the action of gravity into the basket 28, where they are collected.

[0021] Furthermore, this invention uses spring 20 to elastically push stop 19, which in turn causes lifting cylinder 18 to elastically press down. Simultaneously, push rod 22 to push inclined groove 27 at the bottom of water tank 26, thereby limiting the relative height between lifting cylinder 18 and inclined groove 27, thus preventing particles from accumulating in lifting cylinder 18. At the same time, high-pressure gas supply equipment is connected to connector 16, and high-pressure gas is injected into air pipe 15 through high-pressure gas supply equipment. The high-pressure gas is injected into air inlet cylinder 9 through air inlet pipe 14, thereby maintaining high pressure in air inlet cylinder 9 and lifting cylinder 18, thus preventing water in water tank 26 from entering air inlet cylinder 9 and lifting cylinder 18, and thus preventing cooling water backflow. While achieving underwater sealing of raw materials, it can also accelerate the cooling of raw material particles.

[0022] In one instance of this embodiment, please refer to Figs. 1-3 The connecting pipe 3 is equipped with a control valve 5. The opening and closing of the connecting pipe 3 is controlled by the control valve 5.

[0023] In one instance of this embodiment, please refer to Figs. 1-3 A cooling cylinder 23 is fixedly connected to the outer wall of the air intake cylinder 9. A heat dissipation fin 25 is fixedly connected to the outer wall of the air intake cylinder 9 inside the cooling cylinder 23. Water guide ports 24 are provided on both sides of the cooling cylinder 23.

[0024] This invention continuously injects cooling water into the cooling cylinder 23 through the water inlet 24, and then uses the heat dissipation fins 25 to export and absorb the heat from the raw material flowing through the air inlet 9.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0026] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for an underwater enclosed pelletizer, comprising a hopper and a water tank, characterized in that, The hopper has a discharge port at its bottom, a connecting pipe fixedly connected inside the discharge port, an extrusion pipe fixedly connected to the connecting pipe, a rotating shaft rotatably connected inside the extrusion pipe, a spiral blade fixedly connected to the rotating shaft, an air inlet cylinder fixedly connected to the bottom of the extrusion pipe, a granulation plate fixedly connected to the inner wall of the air inlet cylinder, a bolt rotatably connected inside the granulation plate, the bolt being fixedly connected to the rotating shaft, a nut threadedly connected to the side of the bolt away from the rotating shaft, a rotary cutter fixedly connected to the nut, an air inlet pipe fixedly connected to the inner wall of the air inlet cylinder on the side of the granulation plate away from the rotating shaft, an air guide pipe fixedly connected to the air inlet pipe, a connector connected to the air guide pipe, a sealing sliding cylinder slidably connected to the outer wall of the air inlet cylinder, a lifting cylinder fixedly connected to the bottom of the sealing sliding cylinder, a stop block fixedly connected to the bottom of the lifting cylinder, a spring installed between the stop block and the bottom of the air inlet cylinder, a connecting frame fixedly connected to the bottom of the lifting cylinder, and a top rod fixedly connected to the connecting frame; A sloping trough is provided on one side of the pool, and the sloping trough cooperates with the top rod. A basket is installed on the other side of the pool, and the top of the basket is lower than the bottom of the sloping trough.

2. The apparatus for an underwater enclosed pelletizer according to claim 1, characterized in that, A control valve is installed inside the connecting pipe.

3. The apparatus for an underwater enclosed pelletizer according to claim 1, characterized in that, An electric motor is fixedly connected to the top of the extrusion tube, and the output shaft of the electric motor is fixedly connected to the drive end of the rotating shaft.

4. The apparatus for an underwater enclosed pelletizer according to claim 1, characterized in that, A cooling cylinder is fixedly connected to the outer wall of the air intake cylinder, and heat dissipation fins are fixedly connected to the outer wall of the air intake cylinder inside the cooling cylinder.

5. The apparatus for an underwater enclosed pelletizer according to claim 4, characterized in that, Water inlets are provided on both sides of the cooling cylinder.