Bending device

By setting up four sets of upper and lower bending components, the battery aluminum shell top cover is fully mechanized and automatically bent, solving the problems of low efficiency and high damage rate of manual operation, and improving processing efficiency and yield.

CN224168587UActive Publication Date: 2026-04-28DONGGUAN HUYING INTELLIGENT EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN HUYING INTELLIGENT EQUIP CO LTD
Filing Date
2025-04-29
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In the existing technology, the bending process of the aluminum shell top cover of dry cell batteries relies on manual operation, which is inefficient and easily damaged, resulting in a low yield rate.

Method used

The battery aluminum shell top cover is mechanically bent four times by using four sets of upper bending components and four sets of lower bending components in combination, and the process is automated by using a cylinder to drive the moving rod.

Benefits of technology

This improved processing efficiency, reduced the probability of top cover damage, and increased the yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bending device which comprises a supporting machine frame and a bending machine frame arranged on one side of the supporting machine frame, an upper bending assembly and a lower bending assembly are arranged on the bending machine frame, the upper bending assembly comprises an upper supporting arm and an upper attaching plate fixed to the upper supporting arm, and the lower bending assembly comprises a lower supporting arm and a lower attaching plate fixed to the lower supporting arm. The upper bending assembly comprises an upper supporting arm and an upper attaching plate fixed to the upper supporting arm, an upper positioning plate is fixed to the end, close to the upper supporting arm, of the upper attaching plate, a second air cylinder is fixed to the end, away from the upper attaching plate, of the upper positioning plate, the output end of the second air cylinder is connected with an upper moving rod, and an upper bending plate is fixed to the bottom of the upper moving rod. A third cylinder is fixed to the end, away from the lower supporting arm, of the lower attachment plate, and the output end of the third cylinder is connected with a lower moving rod. According to the bending device, full-mechanical bending treatment is achieved, the trouble of manual operation is avoided, the machining efficiency is improved, improper manual operation can be avoided due to full-mechanical machining, the yield is improved, and the material scrapping probability is reduced.
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Description

Technical Field

[0001] This utility model relates to a battery processing device, specifically a bending device. Background Technology

[0002] The casing of a dry cell battery is usually made of aluminum alloy, which is mainly used to protect the battery cell and electrochemical components inside the dry cell battery, and also has multiple functions such as conductivity, thermal conductivity and corrosion resistance.

[0003] In the process of manufacturing the aluminum casing for dry cell batteries, the top cover of the battery casing needs to be bent and then fixed to the opening of the battery casing. Currently, the bending of the top cover is usually done manually by machine. However, the manual bending process is obviously less efficient. During the bending process, since the manually operated machine completes the bending in one go, improper operation, such as bending too fast or too slow, or even a slight misalignment of the top cover, can damage the top cover, greatly increasing the probability of waste. Utility Model Content

[0004] The purpose of this utility model is to provide a bending device that, by setting up four sets of upper bending components and four sets of lower bending components in cooperation, performs four bends on the top cover of the battery aluminum shell, realizing fully mechanized bending processing, eliminating the trouble of manual operation, improving processing efficiency, and because fully mechanized processing can avoid improper manual operation, improve the yield rate and reduce the probability of material scrap.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a bending device, comprising a support frame and a bending frame disposed on one side of the support frame, wherein an upper bending assembly and a lower bending assembly are disposed on the bending frame, the upper bending assembly comprising an upper support arm and an upper attachment plate fixed to the upper support arm, an upper positioning plate being fixed to one end of the upper attachment plate near the upper support arm, a second cylinder being fixed to one end of the upper positioning plate away from the upper attachment plate, the output end of the second cylinder being connected to an upper moving rod, and an upper bending plate being fixed to the bottom of the upper moving rod. The lower bending assembly includes a lower support arm and a lower attachment plate fixed to the lower support arm. A third cylinder is fixed to the end of the lower attachment plate away from the lower support arm. The output end of the third cylinder is connected to a lower moving rod. A lower bending plate is fixed to the top of the lower moving rod. An upper bending plate is located above the lower bending plate, and the upper bending plate cooperates with the lower bending plate to bend the top cover of the battery. After bending, the top cover is pressed into the opening of the aluminum shell of the battery to seal the aluminum shell of the battery. The top cover of the battery is a cavity structure with an opening at one end and a hollow interior.

[0006] Preferably, a support assembly is provided on the support frame. The support assembly includes a mounting plate and a first cylinder fixed to the lower end face of the mounting plate. The mounting plate is fixed to one end of the support frame near the bending frame.

[0007] Preferably, the output end of the first cylinder is fixedly connected to a storage seat, the top of which is arc-shaped and positioned above the mounting plate.

[0008] Preferably, both the upper support arm and the lower support arm are fixed on the bending machine frame, and multiple upper support arms and multiple lower support arms are provided.

[0009] Preferably, both the second and third cylinders are inclined, with the second cylinder positioned above the third cylinder.

[0010] Preferably, the upper moving rod is slidably mounted on the upper positioning plate, and the lower moving rod is slidably mounted on the sliding sleeve, which is fixed to the upper end face of the lower positioning plate.

[0011] Preferably, a positioning groove is provided at one end of the lower bending plate near the upper bending plate, and the positioning groove is inclined.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model, through the cooperation of four sets of upper bending components and four sets of lower bending components, performs four bending processes on the top cover of the battery aluminum shell, and finally bends the top cover into shape and presses it into the opening of the battery aluminum shell, thus completing the fully mechanized automatic processing of the battery aluminum shell, eliminating manual operation and improving processing efficiency.

[0014] 2. This utility model, because this device realizes the fully mechanized automatic processing of the battery aluminum shell top cover, effectively avoids the problems of improper bending rate and top cover position deviation caused by manual operation, reduces the probability of the top cover being damaged and scrapped during bending, and greatly improves the yield of battery aluminum shell top cover bending. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of an embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the support component of this utility model;

[0017] Figure 3 This is one of the schematic diagrams of the upper bending component and the lower bending component of this utility model;

[0018] Figure 4 This is the second schematic diagram of the upper bending component and the lower bending component of this utility model;

[0019] Figure 5 This utility model Figure 4 Enlarged view of A in the middle;

[0020] Figure 6 This is the third schematic diagram of the upper bending component and the lower bending component of this utility model;

[0021] Figure 7 This utility model Figure 6 A magnified view of B in the middle.

[0022] The reference numerals and names in the figure are as follows: 1. Support frame; 2. Bending frame; 3. Support assembly; 31. Mounting plate; 32. First cylinder; 33. Placement seat; 4. Upper bending assembly; 41. Upper support arm; 42. Upper attachment plate; 43. Upper positioning plate; 44. Second cylinder; 45. Upper moving rod; 46. Upper bending plate; 5. Lower bending assembly; 51. Lower support arm; 52. Lower attachment plate; 53. Third cylinder; 54. Lower positioning plate; 55. Lower moving rod; 56. Lower bending plate; 561. Positioning groove; 57. Sliding sleeve. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0025] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0026] Please see Figure 1 This utility model provides an embodiment of a bending device, including a support frame 1 and a bending frame 2 disposed on one side of the support frame 1. A support component 3 is disposed on the support frame 1, and an upper bending component 4 and a lower bending component 5 are disposed on the bending frame 2. In this embodiment, four sets of support components 3, upper bending components 4 and lower bending components 5 are provided. Through the four sets of upper bending components 4 and the four sets of lower bending components 5, the top cover of the battery aluminum shell is bent four times to achieve the bending purpose and press the battery top cover into the battery aluminum shell.

[0027] Please see Figure 2 The support assembly 3 includes a mounting plate 31 and a first cylinder 32 fixed to the lower end face of the mounting plate 31. The mounting plate 31 is fixed to one end of the support frame 1 near the bending frame 2. The output end of the first cylinder 32 is fixedly connected to a placement seat 33. The top of the placement seat 33 is arc-shaped and is located above the mounting plate 31, so that the battery aluminum shell can be fixed on the placement seat 33. The upper bending assembly 4 includes an upper support arm 41 and an upper attachment plate 42 fixed to the upper support arm 41. The lower bending assembly 5 includes a lower support arm 51 and a lower attachment plate 52 fixed to the lower support arm 51. Both the upper support arm 41 and the lower support arm 51 are fixed to the bending frame 2, and multiple upper support arms 41 and lower support arms 51 are provided.

[0028] Please see Figures 3 to 4 An upper positioning plate 43 is fixed to one end of the upper attachment plate 42 near the upper support arm 41. A second cylinder 44 is fixed to one end of the upper positioning plate 43 away from the upper attachment plate 42. The output end of the second cylinder 44 is connected to an upper moving rod 45. A third cylinder 53 is fixed to one end of the lower attachment plate 52 away from the lower support arm 51. The output end of the third cylinder 53 is connected to a lower moving rod 55. A lower bending plate 56 is fixed to the top of the lower moving rod 55. The upper bending plate 46 is located above the lower bending plate 56. The upper bending plate 46 and the lower bending plate 56 cooperate to bend the top cover of the battery and press the top cover into the opening of the battery aluminum shell after bending to seal the battery aluminum shell. The top cover of the battery is a cavity structure with an opening at one end and a hollow interior.

[0029] Please see Figure 5 The bottom of the upper moving rod 45 is fixed with an upper bending plate 46, and the top cover of the battery aluminum shell is located below the upper bending plate 46. The top cover is bent into a V shape.

[0030] Please see Figure 6 The second cylinder 44 and the third cylinder 53 are both inclined, with the second cylinder 44 located above the third cylinder 53. The inclination angles of the second cylinder 44 and the third cylinder 53 are both between 35° and 80°. The upper moving rod 45 is slidably mounted on the upper positioning plate 43, and the lower moving rod 55 is slidably mounted on the sliding sleeve 57. The sliding sleeve 57 is fixed to the upper end face of the lower positioning plate 54, so that the upper moving rod 45 and the lower moving rod 55 can remain stable during movement and will not wobble.

[0031] Please see Figure 7 A positioning groove 561 is provided at one end of the lower bending plate 56 near the upper bending plate 46. The positioning groove 561 is inclined and is used to accommodate the battery top cover to be bent.

[0032] Please refer to the following: Figures 1 to 7 In the operation of this utility model, the first robotic arm places the aluminum battery casing on the seat 33 of the first set of support components 3. The second robotic arm moves the top cover of the aluminum battery casing to the opening of the aluminum battery casing, which is located between the first set of upper bending plates 46 and the first set of lower bending plates 56. The first set of second cylinders 44 is driven to move the upper moving rod 45 downward, causing the upper bending plate 46 to move downward and contact the top cover. At the same time, the first set of third cylinders 53 is driven to drive the lower moving rod 55 upward, causing the lower bending plate 56 to move to the bottom of the top cover, so that the top cover is placed on the bottom of the top cover. Within the positioning slot 561, the upper bending plate 46 and the lower bending plate 56 work together to bend the top cover once. Subsequently, the upper bending plate 46 and the lower bending plate 56 release the top cover from its fixation, and the first robotic arm delivers the battery aluminum shell to the next placement seat 33. The second robotic arm then delivers the top cover to the next set of upper bending components 4 and lower bending components 5 for a second bend. Through the cooperation of four sets of support components 3, four sets of upper bending components 4, and four sets of lower bending components 5, the top cover is bent four times, achieving fully mechanized automatic bending, which is beneficial to improving processing efficiency and yield. The structure of the robotic arm is existing technology and will not be described in detail here.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A bending device, comprising a support frame (1) and a bending frame (2) disposed on one side of the support frame (1), characterized in that: The bending frame (2) is provided with an upper bending assembly (4) and a lower bending assembly (5). The upper bending assembly (4) includes an upper support arm (41) and an upper attachment plate (42) fixed on the upper support arm (41). An upper positioning plate (43) is fixed to one end of the upper attachment plate (42) near the upper support arm (41). A second cylinder (44) is fixed to one end of the upper positioning plate (43) away from the upper attachment plate (42). The output end of the second cylinder (44) is connected to an upper moving rod (45). The bottom of the moving rod (45) is fixed with an upper bending plate (46). The lower bending assembly (5) includes a lower support arm (51) and a lower attachment plate (52) fixed on the lower support arm (51). A third cylinder (53) is fixed at one end of the lower attachment plate (52) away from the lower support arm (51). The output end of the third cylinder (53) is connected to a lower moving rod (55). The top of the lower moving rod (55) is fixed with a lower bending plate (56). The upper bending plate (46) is located above the lower bending plate (56).

2. The bending device according to claim 1, characterized in that: The support frame (1) is provided with a support assembly (3), which includes a mounting plate (31) and a first cylinder (32) fixed to the lower end face of the mounting plate (31). The mounting plate (31) is fixed to one end of the support frame (1) near the bending frame (2).

3. A bending device according to claim 2, characterized in that: The output end of the first cylinder (32) is fixedly connected to a storage seat (33), the top of the storage seat (33) is arc-shaped, and the storage seat (33) is located above the mounting plate (31).

4. A bending device according to claim 1, characterized in that: The upper support arm (41) and the lower support arm (51) are both fixed on the bending machine frame (2), and there are multiple upper support arms (41) and lower support arms (51).

5. A bending device according to claim 1, characterized in that: The second cylinder (44) and the third cylinder (53) are both tilted, and the second cylinder (44) is located above the third cylinder (53).

6. A bending device according to claim 1, characterized in that: The upper moving rod (45) is slidably mounted on the upper positioning plate (43), and the lower moving rod (55) is slidably mounted on the sliding sleeve (57). The sliding sleeve (57) is fixed to the upper end face of the lower positioning plate (54).

7. A bending device according to claim 1, characterized in that: The lower bending plate (56) is provided with a positioning groove (561) at one end near the upper bending plate (46), and the positioning groove (561) is inclined.