Double-power-frequency hot roller structure of three-color machine
By designing structures such as fixed seats, mounting plates, clamping holes, and clamping blocks on the three-color machine's industrial frequency hot roller, the problem of cumbersome disassembly of the industrial frequency hot roller is solved, enabling rapid disassembly and installation and improving maintenance efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG TIANMU LAKE CARPET MFG CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-28
AI Technical Summary
The disassembly and replacement of the existing three-color machine's industrial frequency hot roller is cumbersome, time-consuming, and labor-intensive, causing inconvenience to maintenance work.
The design incorporates a fixed base, mounting plate, locking holes, locking blocks, rotating shaft, rotating sleeve, bevel gear, and adjusting screw to enable quick disassembly and installation of the industrial frequency hot roller. The use of limit blocks and support springs ensures the stability and ease of operation of the hot roller during use.
It enables rapid disassembly and installation of the industrial frequency hot roller, improving maintenance efficiency, reducing operation time, and enhancing the convenience of maintenance work.
Smart Images

Figure CN224170406U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fiber processing equipment technology, specifically to a dual-frequency hot roller structure for a three-color machine. Background Technology
[0002] The three-color extrusion machine is mainly used for the synchronous extrusion or compounding of multi-color fibers (such as the production of imitation rattan and colored composite yarns). Its core function is the co-extrusion molding of raw materials. The industrial frequency hot roller is located at the end of the three-color extrusion machine and can stretch or shape the fibers through electromagnetic induction heating. Currently, the industrial frequency hot roller is usually installed and fixed with multiple bolts during use. When it needs to be disassembled and replaced due to damage, tools are often required for disassembly and assembly. The operation is cumbersome, time-consuming and labor-intensive, and causes great inconvenience to the maintenance work of personnel. Utility Model Content
[0003] The purpose of this utility model is to provide a dual-frequency hot roller structure for a three-color machine, which has the advantages of facilitating disassembly and replacement by personnel and improving the efficiency of personnel maintenance.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a dual-frequency hot roller structure for a three-color printing press, comprising two hot roller bodies. A mounting plate is movably connected to the back of each hot roller body via bearings. A fixed seat is movably connected between the surfaces of the two mounting plates. A locking hole is provided on the surface of the mounting plate behind the fixed seat. A fixed shell is fixedly connected to the middle of the back of the fixed seat. L-shaped moving rods are movably connected to both sides of the fixed shell. A locking block is fixedly connected to the side of the two L-shaped moving rods that are far apart from each other. The surface of the locking block is movably connected to the surface of the locking hole. Adjusting screws are movably connected to both sides of the inner cavity of the fixed shell via bearings. The surface of the L-shaped moving rods is threadedly connected to the surface of the adjusting screws. A second bevel gear is fixedly installed on the side of the two adjusting screws that are close to each other. A rotating sleeve is movably connected to the middle of the front surface of the fixed seat via bearings. A first bevel gear is fixedly installed on the outer surface of the rotating sleeve. A rotating shaft is movably connected to the inner cavity of the rotating sleeve.
[0005] As a preferred embodiment, limit blocks are fixedly connected to both sides of the inner cavity of the rotating sleeve, and limit grooves are formed on both sides of the rotating shaft. The surface of the limit block is movably connected to the surface of the limit groove.
[0006] As a preferred embodiment, a support spring is fixedly connected to the back of the limiting block, and the back of the support spring is fixedly connected to the surface of the limiting groove.
[0007] As a preferred embodiment, a control turntable is fixedly connected to the front surface of the rotating shaft, and pin blocks are fixedly connected to both ends of the back side of the rotating shaft. A pin hole is opened at the middle of the inner cavity of the fixed housing, and there are two pin holes. The surface of the pin block is movably connected to the surface of the pin hole.
[0008] As a preferred embodiment, the two adjusting screws are movably connected to a support plate via a bearing at their close ends, and the back of the support plate is fixedly connected to the inner cavity of the fixed shell.
[0009] As a preferred embodiment, both ends of the front surface of the fixed base are fixedly connected to positioning frames, and the surface of the mounting plate is movably connected to the inner cavity of the positioning frames.
[0010] As a preferred embodiment, the first bevel gear meshes with the second bevel gear, and the transmission ratio between the first bevel gear and the second bevel gear is [value missing].
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. This utility model, through the setting of a fixed base and a mounting plate, can support the main body of the power frequency hot roller. At the same time, under the action of the locking holes and locking blocks, it can limit the movement between the main body of the power frequency hot roller, the mounting plate and the fixed base, so as to prevent the main body of the power frequency hot roller from shifting and shaking during use. Through the setting of the rotating shaft, rotating sleeve, first bevel gear, second bevel gear, adjusting screw, L-shaped moving rod and locking blocks, the main body of the power frequency hot roller can be quickly disassembled. The operation is convenient and quick, which brings great convenience to the maintenance work of personnel.
[0013] 2. This utility model, through the setting of limiting blocks and limiting grooves, can limit the distance between the rotating shaft and the rotating sleeve, so that the rotating sleeve can be driven to rotate during the operation of the rotating shaft. Through the setting of the support spring, the pin block can be inserted into the inside of the pin hole under the push of the support spring tension. Through the setting of the pin block and pin hole, the rotation direction of the rotating shaft can be limited, preventing the rotating shaft from rotating due to accidental contact with force. Through the setting of the control turntable, it is convenient for personnel to operate the rotating shaft to rotate.
[0014] 3. This utility model achieves the purpose of supporting the adjusting screw by setting the support plate, thus preventing the adjusting screw from tilting due to force. The purpose of positioning the mounting plate and the fixed seat is achieved by setting the positioning frame, thus preventing the mounting plate from shifting along the surface of the fixed seat. Attached Figure Description
[0015] Figure 1 This is a perspective view of the present utility model;
[0016] Figure 2 This is a schematic diagram of the rear structure of the present invention;
[0017] Figure 3 This is a top view cross-sectional structural diagram of the fixed shell of this utility model;
[0018] Figure 4 This is a top view cross-sectional structural diagram of the rotating sleeve of this utility model.
[0019] In the diagram: 1. Power frequency hot roller body; 2. Fixed base; 3. Fixed shell; 4. Mounting plate; 5. Positioning frame; 6. L-shaped moving rod; 7. Locking hole; 8. Locking block; 9. Adjusting screw; 10. Support plate; 11. Rotating sleeve; 12. Rotating shaft; 13. First bevel gear; 14. Second bevel gear; 15. Pin block; 16. Pin hole; 17. Operating turntable; 18. Limiting block; 19. Supporting spring; 20. Limiting groove. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0022] Example 1:
[0023] Please see Figures 1-4As shown, this utility model provides a dual-frequency hot roller structure for a three-color printing press, including a hot roller body 1, of which there are two. A mounting plate 4 is movably connected to the back of the hot roller body 1 via bearings. A fixed seat 2 is movably connected between the surfaces of the two mounting plates 4. A locking hole 7 is provided on the surface of the mounting plate 4 and behind the fixed seat 2. A fixed shell 3 is fixedly connected to the middle of the back of the fixed seat 2. L-shaped moving rods 6 are movably connected to both sides of the fixed shell 3. A locking block 8 is fixedly connected to the side of the two L-shaped moving rods 6 that is far apart from each other. The surface of the locking block 8 is movably connected to the surface of the locking hole 7. Adjusting screws 9 are movably connected to both sides of the inner cavity of the fixed shell 3 via bearings. The surface of the L-shaped moving rods 6 is threadedly connected to the surface of the adjusting screws 9. A second bevel gear 14 is fixedly installed on the side of the two adjusting screws 9 that is close to each other. A rotating sleeve 11 is movably connected to the middle of the front surface of the fixed seat 2 via bearings. A first bevel gear 13 is fixedly installed on the outer surface of the rotating sleeve 11. A rotating shaft 12 is movably connected to the inner cavity of the rotating sleeve 11.
[0024] In this technical solution, the fixed base 2 and the mounting plate 4 can support the power frequency hot roller body 1. At the same time, the locking holes 7 and the locking blocks 8 can limit the movement between the power frequency hot roller body 1, the mounting plate 4 and the fixed base 2, preventing the power frequency hot roller body 1 from shifting or shaking during use. The rotating shaft 12, rotating sleeve 11, first bevel gear 13, second bevel gear 14, adjusting screw 9, L-shaped moving rod 6 and locking blocks 8 can achieve the purpose of quick disassembly of the power frequency hot roller body 1. The operation is convenient and quick, bringing great convenience to the maintenance work of personnel.
[0025] Example 2:
[0026] Based on Embodiment 1, this utility model is as follows: Figure 3 and Figure 4 As shown, limiting blocks 18 are fixedly connected to both sides of the inner cavity of the rotating sleeve 11, and limiting grooves 20 are opened on both sides of the rotating shaft 12. The surface of the limiting block 18 is movably connected to the surface of the limiting groove 20. A support spring 19 is fixedly connected to the back of the limiting block 18, and the back of the support spring 19 is fixedly connected to the surface of the limiting groove 20. A control turntable 17 is fixedly connected to the front surface of the rotating shaft 12. Pin blocks 15 are fixedly connected to both ends of the back of the rotating shaft 12. A pin hole 16 is opened at the middle of the inner cavity of the fixed shell 3. There are two pin holes 16, and the surface of the pin block 15 is movably connected to the surface of the pin hole 16.
[0027] In this technical solution, the limiting block 18 and the limiting groove 20 can limit the movement between the rotating shaft 12 and the rotating sleeve 11, so that the rotating sleeve 11 can be rotated when the operator rotates the rotating shaft 12. The supporting spring 19 allows the pin 15 to be inserted into the pin hole 16 under the tension of the supporting spring 19. The pin 15 and the pin hole 16 limit the rotation direction of the rotating shaft 12, preventing the rotating shaft 12 from rotating due to accidental contact. The operating turntable 17 facilitates the operator to rotate the rotating shaft 12.
[0028] Example 3:
[0029] Based on Embodiment 1, this utility model is as follows: Figure 1 and Figure 3 As shown, two adjusting screws 9 are movably connected to a support plate 10 via bearings at their close ends. The back of the support plate 10 is fixedly connected to the inner cavity of the fixed shell 3. Positioning frames 5 are fixedly connected to both ends of the front surface of the fixed seat 2. The surface of the mounting plate 4 is movably connected to the inner cavity of the positioning frame 5. The first bevel gear 13 meshes with the second bevel gear 14, and the transmission ratio between the first bevel gear 13 and the second bevel gear 14 is 1.
[0030] In this technical solution, the support plate 10 is used to support the adjusting screw 9 and prevent the adjusting screw 9 from tilting due to force. The positioning frame 5 is used to position the mounting plate 4 and the fixed seat 2 and prevent the mounting plate 4 from shifting along the surface of the fixed seat 2.
[0031] The working principle of this utility model is as follows: The fixed base 2 and mounting plate 4 support the power frequency hot roller body 1. Simultaneously, the locking holes 7 and 8 limit the movement of the power frequency hot roller body 1, mounting plate 4, and fixed base 2, preventing displacement and shaking of the power frequency hot roller body 1 during use. Furthermore, when personnel need to disassemble and maintain the power frequency hot roller body 1 later, the rotating shaft 12 is pulled to move it, causing the pin block 15 to disengage from the pin hole 16. The rotating shaft 12 is then manipulated to rotate, driving the rotating sleeve 11 and the first bevel gear 13. While rotating, the first bevel gear 13 rotates, which drives the second bevel gear 14 and the adjusting screw 9 to rotate. Under the action of the adjusting screw 9, the two sets of L-shaped moving rods 6 and the locking block 8 can move towards each other until the locking block 8 can disengage from the surface of the locking hole 7, thereby releasing the limit of the mounting plate 4 and the power frequency hot roller body 1. Then, the personnel can remove the power frequency hot roller body 1 and the mounting plate 4 from the front of the fixed seat 2, thereby achieving the purpose of quick disassembly of the power frequency hot roller body 1. The operation is convenient and quick, bringing great convenience to the personnel's maintenance work.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. A three-color printing press with dual-frequency hot roller structure, comprising a frequency hot roller body (1), characterized in that: The number of the power frequency hot roller body (1) is two. The back of the power frequency hot roller body (1) is movably connected to the mounting plate (4) through the bearing. The surfaces of the two mounting plates (4) are movably connected to the fixing seat (2). The surface of the mounting plate (4) and the fixing seat (2) are provided with a locking hole (7). The middle of the back of the fixing seat (2) is fixedly connected to the fixing shell (3). Both sides of the fixing shell (3) are movably connected to L-shaped moving rods (6). The two L-shaped moving rods (6) are fixedly connected to the side away from each other with a locking block (8). The surface of the fixed housing (3) is movably connected to the surface of the card hole (7). Both sides of the inner cavity of the fixed housing (3) are movably connected to the adjusting screw (9) through the bearing. The surface of the L-shaped moving rod (6) is threadedly connected to the surface of the adjusting screw (9). A second bevel gear (14) is fixedly installed on the side of the two adjusting screws (9) that are close to each other. A rotating sleeve (11) is movably connected to the middle end of the front surface of the fixed seat (2) through the bearing. A first bevel gear (13) is fixedly installed on the outer surface of the rotating sleeve (11). A rotating shaft (12) is movably connected to the inner cavity of the rotating sleeve (11).
2. The structure of a dual-frequency hot roller for a three-color printing press according to claim 1, characterized in that: Limiting blocks (18) are fixedly connected to both sides of the inner cavity of the rotating sleeve (11), and limiting grooves (20) are opened on both sides of the rotating shaft (12). The surface of the limiting block (18) is movably connected to the surface of the limiting groove (20).
3. The structure of a dual-frequency hot roller for a three-color printing press according to claim 2, characterized in that: A support spring (19) is fixedly connected to the back of the limiting block (18), and the back of the support spring (19) is fixedly connected to the surface of the limiting groove (20).
4. The structure of a dual-frequency hot roller for a three-color printing press according to claim 1, characterized in that: The front surface of the rotating shaft (12) is fixedly connected to the control turntable (17), and both ends of the back side of the rotating shaft (12) are fixedly connected to pin blocks (15). The middle end of the inner cavity of the fixed shell (3) is provided with pin holes (16). There are two pin holes (16), and the surface of the pin block (15) is movably connected to the surface of the pin hole (16).
5. The structure of a dual-frequency hot roller for a three-color printing press according to claim 1, characterized in that: The two adjusting screws (9) are connected to a support plate (10) at their close ends via bearings. The back of the support plate (10) is fixedly connected to the inner cavity of the fixed shell (3).
6. The structure of a dual-frequency hot roller for a three-color printing press according to claim 1, characterized in that: Positioning frames (5) are fixedly connected to both ends of the front surface of the fixed base (2), and the surface of the mounting plate (4) is movably connected to the inner cavity of the positioning frame (5).
7. The structure of a dual-frequency hot roller for a three-color printing press according to claim 1, characterized in that: The first bevel gear (13) meshes with the second bevel gear (14), and the transmission ratio between the first bevel gear (13) and the second bevel gear (14) is 1.