Anti-winding setting machine steel belt carrier roller device

Abstract

The utility model relates to the technical field of setting equipment, in particular to an anti-winding setting machine steel belt carrier roller device which comprises a body shaft, a carrier roller is sleeved on the body shaft, a right sliding sleeve and a left sliding sleeve are installed in an inner hole of the carrier roller in an interference mode, and a left fixed baffle disc and a right fixed baffle disc are installed at the two ends of the carrier roller. The left fixed baffle disc and the right fixed baffle disc are fixed on the body shaft through fixing screws, and a mesh steel belt is arranged on the carrier roller. Compared with the prior art, firstly, the device adopts a material which still keeps self-lubrication in a high-temperature and high-humidity environment, so that the service life of a rotating piece (sliding sleeve) of the device is prolonged, and the production efficiency of equipment is improved; secondly, by designing a special-shaped roller baffle disc, foreign matters are prevented from entering the roller body, and the phenomenon of blockage in the roller is avoided; in addition, three degrees of freedom reasonably limiting the roller are designed in the device, so that the roller rotates more stably and flexibly, and the damage to the mesh steel belt and other production losses caused by the three degrees of freedom are avoided.

Description

Technical Field

[0001] This utility model relates to the field of shaping equipment technology, and in particular to a steel strip support roller device for an anti-winding shaping machine. Background Technology

[0002] The working principle of a carpet yarn steam setting machine is mainly based on the thermal and humid effects of steam and specific process control. It optimizes the internal stress of the yarn, stabilizes its twist, and improves its physical properties. The yarn is wound and laid flat on a perforated steel belt, and continuously fed into a narrow, sealed setting chamber by rollers below the belt. Steam is transported to the setting chamber through pipes, and the steam heats and sets the yarn at a set temperature and time, allowing the yarn fibers to fully relax their twist, eliminate static electricity, and reduce internal stress. However, due to the hot and humid environment inside the chamber, the rollers supporting the perforated steel belt (0.25mm thick) often become entangled with yarn debris, and foreign matter enters the ball grooves of the roller bearings. This often causes the rollers to jam or even experience hard friction, resulting in wear and breakage of the conveying steel belt or burrs on the perforated mesh, which can easily irritate the yarn on the steel belt, seriously affecting the normal operation of the equipment. Furthermore, replacing the rollers in the sealed chamber requires stopping the machine to disassemble many parts, undoubtedly increasing maintenance time. Therefore, designing a stable and durable roller device is an urgent problem to be solved.

[0003] Current carpet setting machines use corrosion-resistant ball bearings to support the conveyor belt with a perforated steel strip. The ball bearings are radially fixed at both ends by left and right fixed plates with fixing screws, restricting their axial movement. Several main problems arise when operating the perforated steel strip: First, the setting chamber contains saturated steam, creating a hot and humid environment. Forced air circulation within the chamber allows yarn lint and short fibers to easily enter the rotating parts, especially the bearing balls. Due to the small clearance of the ball bearings, this can easily cause them to jam and become inflexible. Second, while the left and right fixed plates provide some stability, they can also easily entangle yarn, blocking the bearing's rotation. Therefore, a non-entanglement type of setting machine steel strip roller device is needed to solve these problems. Utility Model Content

[0004] The purpose of this utility model embodiment is to provide a steel strip idler roller device for an anti-winding shaping machine, which aims to solve the problems mentioned in the background art.

[0005] This utility model embodiment is implemented as follows: a steel strip idler roller device for an anti-winding shaping machine includes: a body shaft, an idler roller sleeved on the body shaft, a right sliding sleeve and a left sliding sleeve interference fit inside the idler roller, a left fixed baffle and a right fixed baffle with dustproof function installed at both ends of the idler roller, the left fixed baffle and the right fixed baffle are fixed to the body shaft by fixing screws, and a perforated steel strip is provided on the idler roller, the idler roller is used to support the perforated steel strip for continuous yarn transport.

[0006] Preferably, the right and left sliding sleeves are in sliding transition fit with the body shaft to ensure that the body shaft rotates flexibly without large clearance; the right and left sliding sleeves are made of EPX plastic, a self-lubricating material with good wear resistance.

[0007] Preferably, the left and right fixed baffles are designed as special irregular shapes to seal the inner cavities at both ends of the roller to prevent foreign objects from entering.

[0008] Preferably, the concave surface of the left fixed baffle is fitted with the left end face of the left sliding sleeve with a fitting gap of 0.03mm to restrict the left axial degree of freedom of the idler roller; the concave surface of the right fixed baffle is fitted with the right end face of the right sliding sleeve with a fitting gap of 0.03mm to restrict the right axial degree of freedom of the idler roller; the right sliding sleeve and the left sliding sleeve slide and rotate with the body shaft to restrict the radial degree of freedom of the idler roller.

[0009] Compared with existing technologies, the advantages of this utility model are as follows: First, the device uses a material that remains self-lubricating in high temperature and high humidity environments, which improves the service life of the rotating parts (sliding sleeves), reduces equipment maintenance time, and improves equipment production efficiency; Second, the device prevents foreign objects from entering the roller body by designing a special irregular roller baffle, thus preventing internal blockage of the roller; Furthermore, the device is designed to reasonably restrict the three degrees of freedom of the roller, making the roller rotation more stable and flexible, avoiding damage to the mesh steel strip and other production losses. Attached Figure Description

[0010] Figure 1 Schematic diagram of the steel strip support roller device for the winding and shaping machine.

[0011] In the attached diagram: 1-body shaft, 2-left fixed baffle, 3-fixing screw, 4-support roller, 5-right fixed baffle, 6-right sliding sleeve, 7-left sliding sleeve, 8-mesh steel strip. Detailed Implementation

[0012] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and do not limit the present utility model.

[0013] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0014] Please see Figure 1 This utility model provides an anti-winding shaping machine steel strip idler device, which includes:

[0015] A body shaft 1 is fitted with a roller 4. A right sliding sleeve 6 and a left sliding sleeve 7 are interference-fitted into the inner hole of the roller 4. A left fixed baffle 2 and a right fixed baffle 5 with dustproof function are installed at both ends of the roller 4. The left fixed baffle 2 and the right fixed baffle 5 are fixed to the body shaft 1 by fixing screws 3. A perforated steel belt 8 is provided on the roller 4. The roller 4 is used to support the perforated steel belt 8 to continuously transport yarn.

[0016] In this embodiment, the body shaft 1 is installed and fixed in the cavity of the stenter. The upper roller 4 is sleeved on the body shaft 1. The left sliding sleeve 7 and the right sliding sleeve 6 are interference-fitted into the inner hole of the roller 4. The left fixed baffle 2 and the right fixed baffle 5 with dust prevention function are installed at both ends of the roller 4 and fixed to the body shaft 1 with screws 2. The roller 4 supports the mesh steel belt 8 to continuously transport yarn.

[0017] like Figure 1 As shown, in a preferred embodiment of the present invention, the right sliding sleeve 6 and the left sliding sleeve 7 are in sliding transition fit with the body shaft 1 to ensure that the body shaft 1 rotates flexibly without large clearance; the right sliding sleeve 6 and the left sliding sleeve 7 are made of EPX plastic, a self-lubricating material with good wear resistance.

[0018] like Figure 1 As shown, in a preferred embodiment of this utility model, the left fixed baffle 2 and the right fixed baffle 5 are designed as special irregular shapes to seal the inner cavities at both ends of the roller 4 to prevent foreign objects from entering.

[0019] The right sliding sleeve 6 and the left sliding sleeve 7 are fitted with the body shaft 1 to ensure flexible rotation and no large clearance. The right sliding sleeve 6 and the left sliding sleeve 7 are made of EPX plastic, a self-lubricating material with good wear resistance. Its advantages include: suitable for high load operation, low coefficient of friction, strong corrosion resistance and high temperature resistance, very low water absorption, and high compressive strength. The left fixed baffle 2 and the right fixed baffle 5 are designed with special irregular shapes to seal the inner cavities at both ends of the idler roller 4 to prevent foreign objects from entering.

[0020] like Figure 1 As shown, in a preferred embodiment of this utility model, the concave surface of the left fixed baffle 2 is fitted with the left end face of the left sliding sleeve 7 with a fitting gap of 0.03mm, which is used to restrict the left axial freedom of the idler roller 4; the concave surface of the right fixed baffle 5 is fitted with the right end face of the right sliding sleeve 6 with a fitting gap of 0.03mm, which is used to restrict the right axial freedom of the idler roller 4; the right sliding sleeve 6 and the left sliding sleeve 7 slide and rotate with the body shaft 1 to restrict the radial freedom of the idler roller 4.

[0021] The concave surface of the left fixed baffle 2 fits against the left end face of the left sliding sleeve 7 with a fitting clearance of 0.03mm, and is tightened with fixing screw 3 to restrict the left axial freedom of the idler roller 4; the concave surface of the right fixed baffle 5 fits against the right end face of the right sliding sleeve 6 with a fitting clearance of 0.03mm, and is tightened with fixing screw 3 to restrict the right axial freedom of the roller 4; the right sliding sleeve 6 and the left sliding sleeve 7 slide and rotate with the body shaft 1, restricting the radial freedom of the idler roller 4; the restriction of the three degrees of freedom and the special design ensure that the idler roller 4 can rotate reliably and stably regardless of the winding or complex and harsh environmental conditions, thereby supporting the operation of the mesh steel belt 8.

[0022] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wire winding prevention device for a profiled steel belt forming machine, comprising a body shaft, characterised in that, The body shaft is fitted with a roller, and the inner hole of the roller is fitted with a right sliding sleeve and a left sliding sleeve. The two ends of the roller are fitted with a left fixed baffle and a right fixed baffle, which have a dustproof function. The left fixed baffle and the right fixed baffle are fixed to the body shaft by fixing screws. The roller is provided with a mesh steel belt, and the roller is used to support the mesh steel belt to continuously transport yarn.

2. The anti-winding shaping machine steel strip idler roller device according to claim 1, characterized in that, The right and left sliding sleeves are fitted with the body shaft to ensure that the body shaft rotates flexibly without large clearance; the right and left sliding sleeves are made of EPX plastic, a self-lubricating material with good wear resistance.

3. The anti-winding profile machine steel belt idler of claim 1 wherein, The left and right fixed baffles are used to seal the inner cavities at both ends of the idler roller to prevent foreign objects from entering.

4. The anti-winding profile machine steel belt idler of claim 1 wherein, The concave surface of the left fixed baffle is fitted with the left end face of the left sliding sleeve with a fitting gap of 0.03mm to restrict the left axial degree of freedom of the idler roller; the concave surface of the right fixed baffle is fitted with the right end face of the right sliding sleeve with a fitting gap of 0.03mm to restrict the right axial degree of freedom of the idler roller; the right sliding sleeve and the left sliding sleeve slide and rotate with the body shaft to restrict the radial degree of freedom of the idler roller.

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