Thermistor assembly with lead

By incorporating an insulating protective layer and N-shaped lead holes in the thermistor assembly, combined with a protective sleeve and shielding layer made of specific materials, the problem of insufficient lead sealing is solved, achieving better electrical isolation and physical protection.

CN224190744UActive Publication Date: 2026-05-01DONGGUAN SENSICOM ELECTRONICS TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN SENSICOM ELECTRONICS TECH
Filing Date
2025-04-28
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The sealing effect of the lead mounting location in existing leaded thermistor assemblies needs improvement, which increases the risk of current leakage and physical damage to the components.

Method used

An insulating protective layer is provided at the connection points of the thermistor chip and the lead ends, and an N-shaped lead hole design is adopted. Combined with a lead protective sleeve made of PVC or silicone rubber and a shielding layer made of aluminum or copper, the sealing and protection performance are enhanced.

Benefits of technology

It effectively prevents current leakage, provides electrical isolation, protects internal components from physical damage and environmental factors, and improves sealing and protection performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thermistor assembly with a lead, which relates to the technical field of thermistors, and comprises a thermistor chip, one side of the thermistor chip is electrically connected with the lead, an insulation protection layer is arranged outside the thermistor chip, the insulation protection layer comprises a chip protection sleeve coated outside the thermistor chip, and the chip protection sleeve is electrically connected with the lead. The insulation protection layer further comprises a lead protection sleeve wrapping the lead. According to the utility model, the insulating protection layer is arranged at the connecting part of the thermistor chip and the end part of the lead, so that the insulating protection layer can play a role in protecting the thermistor chip and the end part of the lead during use, prevent current leakage, provide electrical isolation and protect internal elements from being influenced by physical damage or environmental factors; the shielding layer is provided with the N-shaped lead hole, and compared with a straight wire hole, the N-shaped lead hole is better in sealing performance in use, so that the protection performance on the internal thermistor chip is better.
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Description

A leaded thermistor assembly Technical Field

[0001] This utility model relates to the field of thermistor technology, specifically a thermistor assembly with leads. Background Technology

[0002] A thermistor is a special type of resistor whose resistance changes significantly with temperature. This component is made based on the property of material resistivity changing with temperature and is widely used in temperature measurement and control, overheat protection, circuit compensation, and other fields.

[0003] Thermistors, due to their high sensitivity, fast response, relatively simple structure, and ease of use, have become an indispensable component of modern electronic devices. However, their temperature range is limited. High-voltage thermistors are a special type of thermistor designed specifically for use in high-voltage environments. These components can operate stably under high electrical stress while maintaining their temperature sensing characteristics. They are typically used in applications requiring temperature monitoring and control under high-voltage conditions.

[0004] A leaded thermistor assembly is a temperature sensor that directly connects a thermistor element to a wire, making it easy to install and integrate into various circuits. However, the sealing effect of the lead mounting location in existing leaded thermistors needs improvement. Therefore, this invention proposes a leaded thermistor assembly. Summary of the Invention

[0005] Technical problems to be solved

[0006] The purpose of this invention is to overcome the shortcomings of the prior art and provide a thermistor component with leads.

[0007] Technical solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a thermistor assembly with leads, comprising a thermistor chip, one side of which is electrically connected to leads, and an insulating protective layer is provided on the outside of the thermistor chip. The insulating protective layer includes a chip protective sleeve covering the outside of the thermistor chip, and a lead protective sleeve covering the outside of the leads. By providing an insulating protective layer at the connection between the thermistor chip and the ends of the leads, the insulating protective layer can protect the ends of the thermistor chip and the leads during use, preventing current leakage, providing electrical isolation, and protecting internal components from physical damage or environmental factors.

[0009] The thermistor chip is provided with a shielding layer on the outside. The shielding layer includes a shielding layer body. A lead hole for mounting a lead wire is provided on one side of the shielding layer body. The lead hole is N-shaped. The shielding layer in this application has an N-shaped lead hole. Compared with a straight lead hole, the N-shaped lead hole has better sealing performance and thus better protection for the internal thermistor chip.

[0010] Preferably, the shielding layer body is formed by two symmetrical shell components joined together, and the two shells respectively include a first shielding layer and a second shielding layer.

[0011] Preferably, the first shielding layer and the second shielding layer are connected by connecting screws.

[0012] Preferably, the first shielding layer has a threaded hole inside, and the second shielding layer has a through hole inside, with the screw passing through the through hole and threaded into the inside of the threaded hole.

[0013] Preferably, the lead wire protective sleeve is embedded inside the lead wire hole.

[0014] Preferably, the lead wire protective sleeve is made of PVC or silicone rubber.

[0015] Preferably, the shielding layer body is made of aluminum or copper.

[0016] Beneficial effects:

[0017] Compared with existing technologies, this leaded thermistor assembly has the following advantages:

[0018] This invention provides an insulating protective layer at the connection between the thermistor chip and the lead end. During use, the insulating protective layer can protect the thermistor chip and the lead end, prevent current leakage, provide electrical isolation, and protect internal components from physical damage or environmental factors. Furthermore, the shielding layer in this application has an N-shaped lead hole, which provides better sealing than a straight lead hole, thus providing better protection for the internal thermistor chip. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 is a cross-sectional structural diagram of this utility model;

[0021] Figure 2 is a schematic diagram of the structure of this utility model;

[0022] Figure 3 is a cross-sectional structural diagram of the shielding layer body of this utility model;

[0023] Figure 4 is a cross-sectional view of the lead hole of this utility model.

[0024] In the picture:

[0025] 1. Thermistor chip; 2. Lead wire; 3. Insulating protective layer; 4. Shielding layer; 401. Shielding layer body; 402. Lead wire hole; 4011. First shielding layer; 4012. Second shielding layer; 4013. Connecting screw; 4014. Through hole; 4015. Threaded hole; 301. Chip protective sleeve; 302. Lead wire protective sleeve. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please refer to Figures 1 to 4. This utility model provides a technical solution: a thermistor assembly with leads, including a thermistor chip 1, a lead 2 electrically connected to one side of the thermistor chip 1, and an insulating protective layer 3 disposed on the outside of the thermistor chip 1. The insulating protective layer 3 includes a chip protective sleeve 301 covering the outside of the thermistor chip 1 and a lead protective sleeve 302 covering the outside of the lead 2. The insulating protective layer 3 is disposed at the connection part of the thermistor chip 1 and the lead 2. In use, the insulating protective layer 3 can protect the ends of the thermistor chip 1 and the lead 2, prevent current leakage, provide electrical isolation, and protect the internal components from physical damage or environmental factors.

[0028] The thermistor chip 1 of this application has an external shielding layer 4, which includes a shielding layer body 401. The shielding layer body 401 is made of aluminum or copper. One side of the shielding layer body 401 has a lead hole 402 for mounting the lead wire 2. The lead hole 402 is N-shaped. The shielding layer 4 in this application has an N-shaped lead hole 402. Compared with a straight lead hole, the N-shaped lead hole 402 has better sealing performance, thus providing better protection for the internal thermistor chip 1.

[0029] Please refer to Figures 1, 3, and 4. The shielding layer body 401 is formed by two symmetrical shell components joined together. The two shells respectively include a first shielding layer 4011 and a second shielding layer 4012. The first shielding layer 4011 and the second shielding layer 4012 are connected by connecting screws 4013. The first shielding layer 4011 has a threaded hole 4015 inside, and the second shielding layer 4012 has a through hole 4014 inside. The screw 4013 passes through the through hole 4014 and is threaded into the inside of the threaded hole 4015.

[0030] Please refer to Figures 3 and 4 for details. The lead wire protection sleeve 302 is embedded inside the lead wire hole 402. The lead wire protection sleeve 302 is made of PVC or silicone rubber.

[0031] Working principle: An insulating protective layer 3 is provided at the connection part of the thermistor chip 1 and the lead wire 2. When in use, the insulating protective layer 3 can protect the ends of the thermistor chip 1 and the lead wire 2. In addition, the shielding layer 4 in this application has an N-shaped lead hole 402. Compared with a straight lead hole, the N-shaped lead hole 402 has better sealing performance, thus providing better protection for the internal thermistor chip 1.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A thermistor assembly with leads, comprising a thermistor chip (1), characterized in that: One side of the thermistor chip (1) is electrically connected to a lead wire (2). An insulating protective layer (3) is provided on the outside of the thermistor chip (1). The insulating protective layer (3) includes a chip protective sleeve (301) covering the outside of the thermistor chip (1) and a lead wire protective sleeve (302) covering the outside of the lead wire (2). A shielding layer (4) is provided on the outside of the thermistor chip (1). The shielding layer (4) includes a shielding layer body (401). A lead wire hole (402) for mounting the lead wire (2) is provided on one side of the shielding layer body (401). The lead wire hole (402) is N-shaped.

2. The thermistor assembly with leads according to claim 1, characterized in that: The shielding layer body (401) is formed by two symmetrical shell components joined together, and the two shells respectively include a first shielding layer (4011) and a second shielding layer (4012).

3. A thermistor assembly with leads according to claim 2, characterized in that: The first shielding layer (4011) and the second shielding layer (4012) are connected by connecting screws (4013).

4. A thermistor assembly with leads according to claim 3, characterized in that: The first shielding layer (4011) has a threaded hole (4015) inside, and the second shielding layer (4012) has a through hole (4014) inside. The screw (4013) passes through the through hole (4014) and is threaded into the threaded hole (4015).

5. A thermistor assembly with leads according to claim 1, characterized in that: The lead wire protective sleeve (302) is embedded inside the lead wire hole (402).

6. A thermistor assembly with leads according to claim 1, characterized in that: The lead wire protective sleeve (302) is made of PVC or silicone rubber.

7. A thermistor assembly with leads according to claim 1, characterized in that: The shielding layer body (401) is made of aluminum or copper.