Royal jelly diluting device
By designing a stirring column transmission component and a servo motor-driven mixing paddle plate that moves up and down in the royal jelly dilution device, combined with the introduction of compressed air by an air compressor, the problems of uneven stirring force and uneven mixing during the royal jelly dilution process are solved, achieving efficient and uniform royal jelly dilution.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG JINHAN FOODS CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-05
AI Technical Summary
Existing royal jelly dilution devices suffer from uneven stirring during the dilution process, resulting in wasted mechanical power and uneven mixing of royal jelly. In particular, royal jelly tends to settle at the bottom of the mixing tank, making it difficult to flow and mix fully.
The design incorporates a transmission component and drive rack within the stirring column, combined with a servo motor driving the rotation of the stirring column and the up-and-down movement of the mixing blades. This, along with the introduction of compressed air from an air compressor, creates a gas-liquid mixing effect, enhancing the mixing range and turbulence.
This method achieves uniform mixing of all layers of royal jelly, reduces viscosity, improves mixing efficiency, and avoids problems such as wasted mechanical power and uneven mixing.
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Figure CN224194478U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of royal jelly production equipment, specifically a royal jelly dilution device. Background Technology
[0002] During the refining and extraction of royal jelly, because the royal jelly collected contains bee carcasses or fragments of the hive, it needs to be filtered, stirred, and diluted after a certain amount is collected.
[0003] A Chinese patent (publication number: CN214345907U) discloses a royal jelly dilution device, including a support and a barrel. The barrel is mounted on the support via a rotating shaft, allowing it to tilt and flip around the axis of the shaft. A stirring motor is located below the barrel, and the power output of the stirring motor is connected to a stirring paddle inside the barrel. Using this technical solution, the royal jelly dilution device of this invention involves pouring royal jelly and water into the barrel, starting the stirring motor to drive the stirring paddle to stir, thereby obtaining a diluted royal jelly solution. Then, the barrel is tilted to pour out the diluted royal jelly solution. When cleaning the inside of the barrel is required, water can be poured directly into the barrel, and the stirring paddle rotates at high speed to clean it. After cleaning, the barrel is tilted to pour out the water.
[0004] In the dilution process, the above-mentioned equipment simultaneously introduces water and royal jelly into the mixing tank, and then uses stirring blades to stir the royal jelly and water to dilute the royal jelly. However, in the actual dilution process, because royal jelly tends to settle at the bottom of the mixing tank, the stirring blades may experience a situation where the stirring force at the end of the blades is greater than that at the top of the mixing tank, resulting in a certain degree of waste of mechanical power. Secondly, the stirring blades in the above-mentioned equipment can only stir the royal jelly on their own plane. Since royal jelly itself has high viscosity and poor fluidity, the fixed blades cannot drive the royal jelly at the bottom and different heights to flow and mix fully, which can easily lead to inconsistent dilution levels between the upper and lower layers of royal jelly.
[0005] To address this issue, we designed a royal jelly dilution device. Utility Model Content
[0006] The purpose of this invention is to provide a royal jelly dilution device to solve the problems mentioned in the background art.
[0007] To solve the above-mentioned technical problems, this utility model provides a royal jelly dilution device, including a dilution cylinder, a stirring column rotatably connected inside the dilution cylinder, a cavity opened inside the stirring column, at least four sets of transmission components rotatably connected inside the cavity, a drive rack vertically slidably connected inside the stirring column, the transmission components including two transmission gears symmetrically arranged rotating about the central axis of the drive rack, multiple transmission gears meshing with the drive rack, a first connecting plate connected to the transmission gears, one end of the first connecting plate extending into the dilution cylinder and detachably connected to a mixing paddle plate by screws, a first drive assembly for driving the drive rack to move vertically intermittently inside the stirring column, one end of the stirring column penetrating the top of the dilution cylinder, and a second drive assembly for driving the stirring column to rotate at the top of the dilution cylinder.
[0008] Furthermore, the first drive assembly includes a second connecting plate connected to the top of the stirring column, a drive cam rotatably connected to the second connecting plate, a first servo motor for driving the drive cam to rotate connected to the other side of the second connecting plate, a contact plate connected to the top of the drive rack, wherein the drive cam intermittently contacts the contact plate when rotating, driving the drive rack to move vertically, a return spring connected to the bottom of the contact plate, and the other end of the return spring connected to the stirring column.
[0009] Furthermore, the second drive assembly includes a first synchronous wheel connected to the stirring column, a second synchronous wheel rotatably connected to the top of the dilution cylinder, a second servo motor connected to the top of the dilution cylinder to drive the second synchronous wheel to rotate, and a synchronous belt drivingly connecting the second synchronous wheel and the first synchronous wheel.
[0010] Furthermore, the stirring column is connected to multiple stirring blades, which are symmetrically arranged around the central axis of the stirring column, and one stirring blade is arranged between every two first connecting plates.
[0011] Furthermore, an air compressor is connected to the bottom of the dilution cylinder, and a delivery pipe is connected to the outlet of the air compressor. The other end of the delivery pipe extends into the dilution cylinder, and a one-way valve is connected to the delivery pipe.
[0012] Furthermore, the hybrid impeller plate is provided with multiple guide holes, which are distributed in a rectangular array at equal intervals.
[0013] Furthermore, a storage battery is connected to the top of the stirring column, and the storage battery is electrically connected to the first servo motor to supply power to the first servo motor.
[0014] Furthermore, a fixing frame is connected to the top of the dilution cylinder, and the second servo motor is connected to the top of the fixing frame.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. The stirring column is driven to rotate by the second servo motor, which works in conjunction with the first servo motor to drive the driving cam to make the mixing blade move up and down periodically, so that the royal jelly at different heights can be effectively stirred. At the same time, the stirring blade and the mixing blade work together to expand the stirring range and break up the royal jelly clumps. This setting solves the problem of uneven mixing between upper and lower layers caused by traditional single-plane stirring.
[0017] 2. By intermittently introducing compressed air using an air compressor, the rising air bubbles drive the royal jelly to flow, creating a gas-liquid mixing effect with the mechanical agitation. This setup increases the turbulence of the material, reduces the viscosity of the royal jelly, and is suitable for processing high-viscosity royal jelly. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the overall external structure of this utility model;
[0019] Figure 2 This is a plan view of the present invention;
[0020] Figure 3 This is a cross-sectional view of the present invention;
[0021] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;
[0022] Figure 5 This utility model Figure 1 Enlarged view of point B in the middle.
[0023] In the diagram: 1. Dilution cylinder; 2. Stirring column; 3. Drive rack; 4. Transmission gear; 5. First connecting plate; 6. Mixing paddle plate; 7. Second connecting plate; 8. Drive cam; 9. First servo motor; 10. Contact plate; 11. Return spring; 12. First synchronous pulley; 13. Second synchronous pulley; 14. Second servo motor; 15. Synchronous belt; 16. Stirring blade; 17. Air compressor; 18. Delivery pipe; 19. One-way valve. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 This utility model provides a technical solution: a royal jelly dilution device, including a dilution cylinder 1, a stirring column 2 rotatably connected inside the dilution cylinder 1, a cavity opened inside the stirring column 2, at least four sets of transmission components rotatably connected inside the cavity, a driving rack 3 vertically slidably connected inside the stirring column 2, the transmission components including two transmission gears 4 symmetrically arranged about the central axis of the driving rack 3, multiple transmission gears 4 meshing with the driving rack 3, a first connecting plate 5 connected to the transmission gears 4, one end of the first connecting plate 5 extending into the dilution cylinder 1 and detachably connected to a mixing paddle plate 6 by screws, a first driving assembly for driving the driving rack 3 to move vertically intermittently inside the stirring column 2, one end of the stirring column 2 penetrating through the top of the dilution cylinder 1, and a second driving assembly for driving the stirring column 2 to rotate at the top of the dilution cylinder 1.
[0026] In specific implementation, the second drive component drives the stirring column 2 to rotate within the dilution cylinder 1, while the first drive component intermittently drives the drive rack 3 to slide vertically within the stirring column 2. When the drive rack 3 slides, it meshes with the transmission gear 4, causing the transmission gear 4 to rotate. This, in turn, causes the mixing paddle 6 to rotate via the first connecting plate 5. Due to the intermittent sliding of the drive rack 3, the mixing paddle 6 achieves a combined motion of intermittent up-and-down movement and rotation. This combined motion of the mixing paddle 6 ensures that royal jelly at different heights is stirred. Its up-and-down movement effectively agitates the royal jelly deposited at the bottom, avoiding excessive stirring at the bottom and insufficient stirring at the top, thus reducing wasted mechanical power. Simultaneously, the rotational motion combined with the up-and-down movement ensures that royal jelly at all heights flows and mixes fully.
[0027] See Figure 1-5 The first drive assembly includes a second connecting plate 7 connected to the top of the stirring column 2, a drive cam 8 rotatably connected to the second connecting plate 7, a first servo motor 9 connected to the other side of the second connecting plate 7 to drive the drive cam 8 to rotate, a contact plate 10 connected to the top of the drive rack 3, wherein when the drive cam 8 rotates, it can intermittently contact the contact plate 10 to drive the drive rack 3 to move vertically, and a return spring 11 connected to the bottom of the contact plate 10, the other end of the return spring 11 being connected to the stirring column 2.
[0028] In specific implementation, the first servo motor 9 drives the drive cam 8 to rotate. When the protruding part of the drive cam 8 contacts the abutment plate 10, it pushes the abutment plate 10 and the drive rack 3 to move downward. The transmission gear 4 rotates to make the mixing blade plate 6 move downward. When the protruding part of the drive cam 8 leaves the abutment plate 10, under the elastic force of the return spring 11, the abutment plate 10 and the drive rack 3 return to the upper position, and the mixing blade plate 6 moves upward.
[0029] See Figure 1-5The second drive assembly includes a first synchronous wheel 12 connected to the stirring column 2, a second synchronous wheel 13 rotatably connected to the top of the dilution cylinder 1, a second servo motor 14 connected to the top of the dilution cylinder 1 to drive the second synchronous wheel 13 to rotate, and a synchronous belt 15 drivingly connecting the second synchronous wheel 13 and the first synchronous wheel 12.
[0030] In practice, the second servo motor 14 drives the second synchronous wheel 13 to rotate, and transmits power to the first synchronous wheel 12 through the synchronous belt 15, thereby driving the stirring column 2 to rotate, so that the mixing blade 6 and stirring blade 16 on the stirring column 2 generate circumferential stirring motion.
[0031] See Figure 1-5 Multiple stirring blades 16 are connected to the stirring column 2. The multiple stirring blades 16 are symmetrically arranged around the central axis of the stirring column 2, and one stirring blade 16 is arranged between every two first connecting plates 5.
[0032] In practice, when the stirring column 2 rotates, the multiple symmetrically arranged stirring blades 16 on it rotate accordingly. Based on the intermittent up-and-down movement and rotation of the mixing paddle plate 6, the stirring effect on the royal jelly is further enhanced. The stirring blades 16 and the mixing paddle plate 6 cooperate with each other to expand the stirring range and stirring force.
[0033] See Figure 1-5 An air compressor 17 is connected to the bottom of the dilution cylinder 1. The air outlet of the air compressor 17 is connected to a delivery pipe 18. The other end of the delivery pipe 18 extends into the dilution cylinder 1. A one-way valve 19 is connected to the delivery pipe 18.
[0034] It should be noted that the air compressor 17 is preferably a screw type and is used with an intelligent controller, so that the air compressor 17 can intermittently introduce compressed gas into the dilution cylinder 1.
[0035] In practice, the air compressor 17 generates compressed air, which is delivered to the dilution cylinder 1 via the delivery pipe 18 and one-way valve 19. The one-way valve 19 ensures that the compressed air can only flow from the air compressor 17 to the dilution cylinder 1, preventing royal jelly from flowing back into the delivery pipe 18. The compressed air forms bubbles in the dilution cylinder 1, and these rising bubbles drive the royal jelly to move. This setting can be selectively activated during production; that is, when the royal jelly is relatively viscous, the rising bubbles drive the royal jelly to flow, cooperating with the mechanical stirring of the mixing paddle plate 6 and the stirring blades 16 to create a gas-liquid mixing effect, further increasing the turbulence of the material, reducing the viscosity of the royal jelly, and making it easier to mix evenly.
[0036] See Figure 1-5 Multiple guide holes are provided on the mixing blade 6, and the multiple guide holes are distributed in a rectangular array at equal intervals.
[0037] In practice, the guide holes on the mixing paddle plate 6, during the mixing process, cause the royal jelly to be diverted and guided as it passes through the mixing paddle plate 6. The royal jelly flows through the guide holes, changing its flow direction and speed, and increasing the contact area with the diluent water.
[0038] See Figure 1-5 A battery is connected to the top of the stirring column 2. The battery is electrically connected to the first servo motor 9 and is used to supply power to the first servo motor 9.
[0039] In practice, a storage battery is installed on top of the stirring column 2 to provide power to the first servo motor 9, enabling the first servo motor 9 to drive the drive cam 8 to rotate.
[0040] See Figure 1-5 A fixed frame is connected to the top of the dilution cylinder 1, and the second servo motor 14 is connected to the top of the fixed frame.
[0041] In practice, the fixing bracket is installed on the top of the dilution cylinder 1 to fix the second servo motor 14 and ensure the stability of the second servo motor 14 during operation.
[0042] Working principle: When the second servo motor 14 is turned on, it drives the second synchronous wheel 13 to drive the first synchronous wheel 12 to rotate through the synchronous belt 15, thereby causing the stirring column 2 to start rotating clockwise around its own axis. At the same time, the first servo motor 9 is started, driving the drive cam 8.
[0043] When the protruding part of the drive cam 8 contacts the abutment plate 10, it pushes the drive rack 3 downward to compress the return spring 11. The drive rack 3, through the meshing transmission gear 4, drives the first connecting plate 5 and the mixing blade plate 6 to move downward. When the protruding part of the cam rotates away from the abutment plate 10, the spring force of the return spring 11 causes the drive rack 3 to return upward, and the mixing blade plate 6 is raised accordingly. During this process, the mixing blade plate 6 moves up and down periodically within the dilution cylinder 1.
[0044] Turn on the air compressor 17 and, under the control of the intelligent controller, intermittently introduce compressed air into the dilution cylinder 1. The rising bubbles drive the royal jelly to flow, which, together with the mechanical stirring of the mixing paddle plate 6 and the stirring blade 16, forms a gas-liquid mixing effect, further increasing the turbulence of the material, reducing the viscosity of the royal jelly, and making the royal jelly easier to mix evenly.
Claims
1. A royal jelly dilution device, comprising a dilution cylinder (1), characterized in that, A stirring column (2) is rotatably connected inside the dilution cylinder (1). A cavity is opened inside the stirring column (2). At least four sets of transmission components are rotatably connected inside the cavity. A drive rack (3) is vertically slidably connected inside the stirring column (2). The transmission component includes two transmission gears (4) that are symmetrically arranged around the central axis of the drive rack (3). Multiple transmission gears (4) mesh with the drive rack (3). A first connecting plate (5) is connected to the transmission gear (4). One end of the first connecting plate (5) extends into the dilution cylinder (1) and is detachably connected to a mixing blade plate (6) by screws. A first drive assembly is provided inside the stirring column (2) to drive the drive rack (3) to move vertically intermittently. One end of the stirring column (2) penetrates the top of the dilution cylinder (1). A second drive assembly is provided at the top of the dilution cylinder (1) to drive the stirring column (2) to rotate.
2. The royal jelly dilution device as described in claim 1, characterized in that: The first drive assembly includes a second connecting plate (7) connected to the top of the stirring column (2), a drive cam (8) rotatably connected to the second connecting plate (7), a first servo motor (9) for driving the drive cam (8) to rotate connected to the other side of the second connecting plate (7), and an abutment plate (10) connected to the top of the drive rack (3). When the drive cam (8) rotates, it can intermittently contact the abutment plate (10), driving the drive rack (3) to move vertically. The bottom of the contact plate (10) is connected to a return spring (11), and the other end of the return spring (11) is connected to the stirring column (2).
3. The royal jelly dilution device as described in claim 1, characterized in that: The second drive assembly includes a first synchronous wheel (12) connected to the stirring column (2), a second synchronous wheel (13) rotatably connected to the top of the dilution cylinder (1), a second servo motor (14) connected to the top of the dilution cylinder (1) to drive the second synchronous wheel (13) to rotate, and a synchronous belt (15) drivingly connecting the second synchronous wheel (13) and the first synchronous wheel (12).
4. The royal jelly dilution device as described in claim 1, characterized in that: The stirring column (2) is connected to multiple stirring blades (16). The multiple stirring blades (16) are symmetrically arranged around the central axis of the stirring column (2), and a stirring blade (16) is arranged between every two first connecting plates (5).
5. The royal jelly dilution device as described in claim 1, characterized in that: An air compressor (17) is connected to the bottom of the dilution cylinder (1). The air outlet of the air compressor (17) is connected to a delivery pipe (18). The other end of the delivery pipe (18) extends into the dilution cylinder (1). A one-way valve (19) is connected to the delivery pipe (18).
6. The royal jelly dilution device as described in claim 1, characterized in that: The hybrid blade plate (6) has multiple guide holes, which are distributed in a rectangular array at equal intervals.
7. A royal jelly dilution device as described in claim 2, characterized in that: A battery is connected to the top of the stirring column (2), and the battery is electrically connected to the first servo motor (9) to supply power to the first servo motor (9).
8. The royal jelly dilution device as described in claim 3, characterized in that: The top of the dilution cylinder (1) is connected to a fixing frame, and the second servo motor (14) is connected to the top of the fixing frame.
Citation Information
Patent Citations
Royal jelly diluting device
CN214345907U