Coating roller reticulate pattern cleaning device

Abstract

The utility model discloses a coating roller reticulate pattern cleaning device, which relates to the technical field of roller reticulate pattern cleaning, and comprises a cleaning box, a cleaning adjusting mechanism and a rotating clamping mechanism, the cleaning adjusting mechanism is arranged on the inner wall of the cleaning box and used for cleaning the outer wall of a coating roller and performing cleaning adjustment through coating rollers with different sizes, and the rotating clamping mechanism is used for rotating the cleaning box. The coating roller reticulate pattern cleaning device is arranged in the cleaning box and used for rotationally clamping the coating roller, the coating roller reticulate pattern cleaning device is provided with the sweeping adjusting mechanism, the coating roller reticulate pattern cleaning device can move in the axial direction and the radial direction of the coating roller through the sweeping adjusting mechanism, the whole surface of the coating roller can be comprehensively cleaned, it is ensured that dirt and residues in reticulate patterns are thoroughly removed, and the cleaning quality is improved; and the adjusting assembly can enable the cleaning device to be accurately adjusted according to the sizes, shapes and reticulate pattern characteristics of different coating rollers, it is ensured that the cleaning head makes full contact with the surfaces of the coating rollers, dirt and residual materials in reticulate patterns are effectively removed, and the cleaning quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of roller anodizing cleaning technology, specifically a coating roller anodizing cleaning device. Background Technology

[0002] Coating is a process of applying a coating layer, varnish, or protective layer to one or both sides of a substrate, typically achieved using a coating machine. Coating machines are mainly used for surface coating of films, paper, etc. This machine coats a roll of substrate with a specific functional adhesive, paint, or ink, and then dries and rewinds it. A typical coating line system consists of approximately eight components: unwinding, coating rollers, heating and drying tunnels, ventilation and exhaust systems, frame, cooling, laminating, and rewinding. During the coating process, the coating rollers usually have a textured surface. The purpose of this textured surface is to evenly coat the substrate with the adhesive, paint, or ink. Consequently, multiple layers of adhesive or paint can adhere to the interior of the textured surface. If not cleaned promptly, this can lead to uneven coating during use.

[0003] A cleaning device for anilox rollers, authorized by publication number CN203764573U, includes a cleaning tank placed within a cleaning support. The central shaft of the anilox roller is mounted on the cleaning support, and the bottom end of the anilox roller is placed within the cleaning tank. A first motor is installed at one end of the anilox roller, and the output shaft of the first motor is connected to the central shaft of the anilox roller. A cleaning brush is provided above the anilox roller, along with a cleaning brush oscillation mechanism that can drive the cleaning brush to reciprocate along the axial direction of the anilox roller. A cleaning brush moving mechanism is also provided on one side of the anilox roller, capable of moving the cleaning brush along the axial direction of the anilox roller. This utility model, as a cleaning device for anilox rollers, uses machinery to replace manual cleaning of the anilox roller surface, improving the cleanliness and efficiency of cleaning the anilox rollers and reducing the labor intensity of workers.

[0004] As shown in the above equipment, although the existing coating roller anilox cleaning device has a cleaning brush moving mechanism on one side of the anilox roller that can drive the cleaning brush to move along the axial direction of the anilox roller, and uses mechanical means to replace manual cleaning of the anilox roller surface, thus improving the cleanliness and cleaning efficiency of the anilox roller, different coating rollers may have different anilox shapes and sizes. An unadjusted cleaning device may not be able to adapt to these changes, resulting in dirt and residues in the anilox pattern not being effectively removed, affecting the coating quality. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a coating roller anodizing cleaning device, which solves the problems of existing technologies.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a coating roller anilox cleaning device, comprising a cleaning tank, and further comprising:

[0007] A cleaning adjustment mechanism is installed on the inner wall of the cleaning tank and is used to clean the outer wall of the coating roller, and to adjust the cleaning by using coating rollers of different sizes.

[0008] A rotating clamping mechanism, located inside the cleaning tank, is used to rotate and clamp the coating roller;

[0009] The cleaning adjustment mechanism includes a grooved plate, a drive shaft is rotatably connected to the outer wall of the grooved plate, a drive motor is fixedly connected to one end of the drive shaft, a threaded rod is fixedly connected to the other end of the drive shaft, a movable seat is threadedly connected to the outer wall of the threaded rod, and an adjustment component is fixedly connected to the bottom end of the movable seat.

[0010] Preferably, the adjustment assembly includes a mounting plate, which is fixedly installed at the bottom of the movable seat. A hydraulic cylinder is fixedly installed at the bottom of the mounting plate, and a groove frame is fixedly installed at the bottom of the hydraulic cylinder. A slide rod is slidably connected to the outer wall of the groove frame, and a cleaning brush is fixedly connected to the bottom of the slide rod. A return spring is sleeved on the outer wall of the slide rod, with one end of the return spring connected to the cleaning brush and the other end of the return spring connected to the inner wall of the groove frame.

[0011] Preferably, the rotating clamping mechanism includes a transmission seat A, which is disposed inside the cleaning tank. A rotating component is disposed at the top of the transmission seat A, and a connecting column is disposed at the top of the rotating component. A sliding plate is fixedly connected to the top of the connecting column. A slide block is slidably connected to the inner wall of the sliding plate. A fixing plate is fixedly connected to the top of the slide block, and a connecting seat is fixedly connected to the bottom of the slide block. A hydraulic rod is fixedly connected to one end of the connecting seat. A movable rod is hinged to the inner wall of the slide block, and a rotating hinge plate is hinged to the other end of the movable rod. A top plate is fixedly connected to the outer wall of the sliding plate.

[0012] Preferably, the rotating assembly includes a mounting plate disposed at the bottom end of the transmission seat A, a gear disposed at the top end of the mounting plate, a mounting frame rotatably connected to the outer wall of the mounting plate, and a gear ring connected to the inner wall of the mounting frame, the gear ring meshing with the gear.

[0013] Preferably, the bottom of the cleaning tank is fixedly connected to a support leg for supporting the entire equipment. A drain pipe is fixedly installed on the outer wall of the cleaning tank, and a water storage tank is fixedly connected to the outer wall of the cleaning tank. A water pump is fixedly connected to the top of the water storage tank, and a liquid pump is fixedly installed at the other end of the water pump.

[0014] Preferably, a spraying assembly is provided at one end of the liquid pump. The spraying assembly includes a water supply pipe, one end of which is connected to the liquid pump, and the other end of which is fixedly connected to a spraying plate. A nozzle is fixedly connected to the outer wall of the spraying plate.

[0015] Preferably, a baffle plate is fixedly connected to the inner wall of the cleaning tank to block the liquid inside the cleaning tank, the outer wall of the baffle plate is connected to the drain pipe, and a ramp plate is fixedly connected to the inside of the cleaning tank.

[0016] This invention provides a coating roller anilox cleaning device. Compared with the prior art, it has the following advantages:

[0017] Beneficial effects:

[0018] 1. The coating roller anilox cleaning device is equipped with a cleaning adjustment mechanism. Through the cleaning adjustment mechanism, it can move along the axial and radial directions of the coating roller, enabling comprehensive cleaning of the entire surface of the coating roller. This ensures that dirt and residues within the anilox pattern are thoroughly removed, improving cleaning quality. The adjustment component allows the cleaning device to be precisely adjusted according to the size, shape, and anilox pattern characteristics of different coating rollers, ensuring full contact between the cleaning head and the surface of the coating roller, effectively removing dirt and residues within the anilox pattern, and improving cleaning quality.

[0019] 2. The coating roller anilox cleaning device is equipped with a rotating clamping mechanism. The rotating clamping mechanism can make the coating roller rotate continuously during the cleaning process, ensuring that all parts of the anilox can fully contact the cleaning liquid, thereby improving the uniformity and thoroughness of cleaning, effectively removing dirt and impurities in the anilox. At the same time, by rotating, it can avoid the cleaning blind spots that may exist in traditional cleaning methods, so that every part of the anilox can be cleaned and the cleaning quality is guaranteed. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a bird's-eye view of the overall structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the cleaning adjustment mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the adjustment component of this utility model;

[0024] Figure 5 This is a front view of the rotating clamping mechanism of this utility model;

[0025] Figure 6 This is a side view of the rotating clamping mechanism of this utility model;

[0026] Figure 7 This is a schematic diagram of the rotating component of this utility model.

[0027] In the diagram: 1. Cleaning tank; 2. Support leg; 3. Drain pipe; 4. Water tank; 5. Pump pipe; 6. Liquid pump; 7. Cleaning adjustment mechanism; 71. Groove plate; 72. Drive shaft; 73. Drive motor; 74. Threaded rod; 75. Movable seat; 76. Adjustment assembly; 761. Mounting plate; 762. Hydraulic cylinder; 763. Groove frame; 764. Slide rod; 765. Return spring; 766. Cleaning brush; 8. Rotating clamping mechanism; 81. Transmission seat A; 82. Rotating assembly; 821. Mounting frame; 822. Gear; 823. Gear ring; 824. Mounting plate; 83. Connecting column; 84. Slide plate; 85. Slide seat; 86. Fixed plate; 87. Connecting seat; 88. Movable rod; 89. Rotating hinge plate; 810. Hydraulic rod; 811. Top plate; 9. Barrier plate; 10. Spraying assembly; 11. Slope plate. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] See Figures 1-6 This utility model provides the following two technical solutions:

[0030] First embodiment: A coating roller anilox cleaning device, including a cleaning tank 1, and further comprising:

[0031] The cleaning adjustment mechanism 7 is located on the inner wall of the cleaning tank 1 and is used to clean the outer wall of the coating roller and to adjust the cleaning by using coating rollers of different sizes.

[0032] The bottom of the cleaning tank 1 is fixedly connected to a support leg 2 for supporting the entire equipment. A drain pipe 3 is fixedly installed on the outer wall of the cleaning tank 1. A water storage tank 4 is fixedly connected to the outer wall of the cleaning tank 1. A water pumping pipe 5 is fixedly connected to the top of the water storage tank 4. A liquid pump 6 is fixedly installed at the other end of the water pumping pipe 5.

[0033] One end of the liquid pump 6 is provided with a spraying assembly 10. The spraying assembly 10 includes a water supply pipe. One end of the water supply pipe is connected to the liquid pump 6, and the other end of the water supply pipe is fixedly connected to a spraying plate. A nozzle is fixedly connected to the outer wall of the spraying plate.

[0034] A baffle plate 9 is fixedly connected to the inner wall of the cleaning tank 1 to block the liquid inside the cleaning tank 1. The outer wall of the baffle plate 9 is connected to the drain pipe 3. A ramp plate 11 is fixedly connected to the inside of the cleaning tank 1.

[0035] The rotating clamping mechanism 8 is located inside the cleaning tank 1 and is used to rotate and clamp the coating roller;

[0036] The cleaning adjustment mechanism 7 includes a grooved plate 71, a drive shaft 72 is rotatably connected to the outer wall of the grooved plate 71, a drive motor 73 is fixedly connected to one end of the drive shaft 72, a threaded rod 74 is fixedly connected to the other end of the drive shaft 72, a movable seat 75 is threadedly connected to the outer wall of the threaded rod 74, and an adjustment component 76 is fixedly connected to the bottom end of the movable seat 75.

[0037] The adjustment assembly 76 includes a mounting plate 761, which is fixedly installed at the bottom of the movable seat 75. A hydraulic cylinder 762 is fixedly installed at the bottom of the mounting plate 761. A groove frame 763 is fixedly installed at the bottom of the hydraulic cylinder 762. A slide rod 764 is slidably connected to the outer wall of the groove frame 763. A cleaning brush 766 is fixedly connected to the bottom of the slide rod 764. A return spring 765 is sleeved on the outer wall of the slide rod 764. One end of the return spring 765 is connected to the cleaning brush 766, and the other end of the return spring 765 is connected to the inner wall of the groove frame 763.

[0038] The coating roller anilox cleaning device is equipped with a cleaning adjustment mechanism 7. Through the cleaning adjustment mechanism 7, it can move along the axial and radial directions of the coating roller, and can thoroughly clean the entire surface of the coating roller, ensuring that dirt and residues in the anilox pattern are completely removed, thus improving the cleaning quality. The adjustment component 76 allows the cleaning device to be precisely adjusted according to the size, shape and anilox pattern characteristics of different coating rollers, ensuring that the cleaning head makes full contact with the surface of the coating roller, effectively removing dirt and residues in the anilox pattern, and improving the cleaning quality.

[0039] The second embodiment differs from the first embodiment in that: the rotating clamping mechanism 8 includes a transmission seat A81, which is located inside the cleaning tank 1. A rotating component 82 is provided at the top of the transmission seat A81, and a connecting column 83 is provided at the top of the rotating component 82. A sliding plate 84 is fixedly connected to the top of the connecting column 83. A slide seat 85 is slidably connected to the inner wall of the sliding plate 84. A fixing plate 86 is fixedly connected to the top of the slide seat 85. A connecting seat 87 is fixedly connected to the bottom of the slide seat 85. A hydraulic rod 810 is fixedly connected to one end of the connecting seat 87. A movable rod 88 is hinged to the inner wall of the slide seat 85. A rotating hinge plate 89 is hinged to the other end of the movable rod 88. A top plate 811 is fixedly connected to the outer wall of the sliding plate 84.

[0040] The rotating assembly 82 includes a mounting plate 824, which is disposed at the bottom end of the transmission seat A81. A gear 822 is disposed at the top end of the mounting plate 824. A mounting frame 821 is rotatably connected to the outer wall of the mounting plate 824. A gear ring 823 is connected to the inner wall of the mounting frame 821, and the gear ring 823 meshes with the gear 822.

[0041] The coating roller anilox cleaning device is equipped with a rotating clamping mechanism 8, which allows the coating roller to rotate continuously during the cleaning process, ensuring that all parts of the anilox are fully in contact with the cleaning liquid, thereby improving the uniformity and thoroughness of the cleaning, effectively removing dirt and impurities from the anilox. At the same time, the rotation avoids cleaning blind spots that may exist in traditional cleaning methods, ensuring that every part of the anilox is cleaned and guaranteeing the cleaning quality.

[0042] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.

[0043] When using the equipment, first align both ends of the coating roller with the top plate 811. Then, the hydraulic rod 810 is operated to extend and retract, which moves the connecting seats 87 connected to both ends. The movement of the connecting seats 87 moves the slide block 85 connected to one end into the slide plate 84. The movement of the slide block 85 moves the movable rod 88 hinged to its outer wall. The movement of the movable rod 88 moves the rotating hinge plate 89 hinged to its other end. At the same time, the movement of the slide block 85 in the slide plate 84 moves the fixed plate 86 connected to its top end. The four fixed plates 86 move inward to clamp and fix the coating roller. After the coating roller is clamped and fixed, the drive component set on the outer wall of the mounting frame 821 is activated. The drive component operates through the transmission seat A81 to drive the gear 822 connected to its top end to rotate. The rotation of the gear 822 drives the gear ring 823 in the core at one end to rotate. The rotation of the gear ring 823 drives the mounting frame 821 fixed to its outer wall to rotate onto the mounting plate 821. The top of the coating roller 4 rotates, which in turn drives the connecting column 83 and other components on the top of the mounting frame 821 to rotate, along with the clamped coating roller. Then, the liquid pump 6 operates to draw liquid from the water tank 4 through the water pipe 5, and then the liquid is transported to the spray plate through the water supply pipe and sprayed out through the nozzle on its outer wall to clean the coating roller. However, when it is necessary to clean coating rollers of different sizes, the drive motor 73 operates to drive the threaded rod 74 to rotate through the drive shaft 72. Then, the groove plate 71 limits the movement of the movable seat 75, causing it to move laterally. Then, the hydraulic cylinder 762 extends and retracts to adjust the position of the cleaning brush 766. When the cleaning brush 766 is close to the coating roller, the movement of the cleaning brush 766 squeezes the return spring 765. The deformation of the return spring 765 pushes the cleaning brush 766 back, making it fit the coating roller more closely. As the cleaning brush 766 moves and fits the coating roller, it can brush and clean the outer wall of the coating roller. After cleaning, the liquid is discharged from the cleaning tank 1 through the drain pipe 3.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A coating roller anilox cleaning device, comprising a cleaning tank (1), characterized in that, Also includes: Cleaning adjustment mechanism (7) is set on the inner wall of the cleaning box (1) for cleaning the outer wall of the coating roller and for cleaning adjustment by coating rollers of different sizes; A rotating clamping mechanism (8) is located inside the cleaning tank (1) and is used to rotate and clamp the coating roller. The cleaning adjustment mechanism (7) includes a grooved plate (71), a drive shaft (72) is rotatably connected to the outer wall of the grooved plate (71), a drive motor (73) is fixedly connected to one end of the drive shaft (72), a threaded rod (74) is fixedly connected to the other end of the drive shaft (72), a movable seat (75) is threadedly connected to the outer wall of the threaded rod (74), and an adjustment component (76) is fixedly connected to the bottom end of the movable seat (75).

2. The coating roller anilox cleaning device according to claim 1, characterized in that: The adjustment assembly (76) includes a mounting plate (761), which is fixedly installed at the bottom of the movable seat (75). A hydraulic cylinder (762) is fixedly installed at the bottom of the mounting plate (761), and a groove frame (763) is fixedly installed at the bottom of the hydraulic cylinder (762). A slide rod (764) is slidably connected to the outer wall of the groove frame (763). A cleaning brush (766) is fixedly connected to the bottom of the slide rod (764). A return spring (765) is sleeved on the outer wall of the slide rod (764). One end of the return spring (765) is connected to the cleaning brush (766), and the other end of the return spring (765) is connected to the inner wall of the groove frame (763).

3. The coating roller anilox cleaning device according to claim 1, characterized in that: The rotating clamping mechanism (8) includes a transmission seat A (81), which is located inside the cleaning tank (1). A rotating component (82) is provided at the top of the transmission seat A (81), and a connecting column (83) is provided at the top of the rotating component (82). A sliding plate (84) is fixedly connected to the top of the connecting column (83). A slide block (85) is slidably connected to the inner wall of the sliding plate (84). A fixing plate (86) is fixedly connected to the top of the slide block (85). A connecting seat (87) is fixedly connected to the bottom of the slide block (85). A hydraulic rod (810) is fixedly connected to one end of the connecting seat (87). A movable rod (88) is hinged to the inner wall of the slide block (85). A rotating hinge plate (89) is hinged to the other end of the movable rod (88). A top plate (811) is fixedly connected to the outer wall of the sliding plate (84).

4. The coating roller anilox cleaning device according to claim 3, characterized in that: The rotating assembly (82) includes a mounting plate (824), which is located at the bottom of the transmission seat A (81). A gear (822) is provided at the top of the mounting plate (824). A mounting frame (821) is rotatably connected to the outer wall of the mounting plate (824). A gear ring (823) is connected to the inner wall of the mounting frame (821), and the gear ring (823) meshes with the gear (822).

5. The coating roller anilox cleaning device according to claim 1, characterized in that: The bottom of the cleaning tank (1) is fixedly connected to a support leg (2) for supporting the whole equipment. A drain pipe (3) is fixedly installed on the outer wall of the cleaning tank (1). A water storage tank (4) is fixedly connected to the outer wall of the cleaning tank (1). A water pump (5) is fixedly connected to the top of the water storage tank (4). A liquid pump (6) is fixedly installed at the other end of the water pump (5).

6. The coating roller anilox cleaning device according to claim 5, characterized in that: One end of the liquid pump (6) is provided with a spray assembly (10), the spray assembly (10) includes a water supply pipe, one end of the water supply pipe is connected to the liquid pump (6), the other end of the water supply pipe is fixedly connected to a spray plate, and the outer wall of the spray plate is fixedly connected to a nozzle.

7. The coating roller anilox cleaning device according to claim 1, characterized in that: The inner wall of the cleaning tank (1) is fixedly connected to a baffle plate (9) to block the liquid inside the cleaning tank (1). The outer wall of the baffle plate (9) is connected to the drain pipe (3). The inside of the cleaning tank (1) is fixedly connected to a ramp plate (11).

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