Material pouring device and automatic feeding equipment
By designing a material pouring device, which utilizes a lifting and rotating mechanism and a clamping mechanism to achieve automatic material pouring, the high cost and health risks associated with manual material pouring in traditional potting and encapsulation operations have been solved, realizing automation, precise control, and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 通威太阳能(盐城)有限公司
- Filing Date
- 2025-04-24
- Publication Date
- 2026-05-05
AI Technical Summary
Traditional potting and encapsulation operations rely on manual material pouring, resulting in high labor costs and health risks.
Design a material pouring device, including a lifting and rotating mechanism, an adsorption mechanism, a first clamping mechanism, and a second clamping mechanism. The lifting and rotating mechanism drives the adsorption mechanism to open the bucket lid, and the clamping mechanism tilts the bucket to automatically pour the material. The device is combined with a weight detector and a pressure detector to ensure accurate pouring.
It enables automated material dispensing, saving manpower, reducing labor costs, minimizing health risks, ensuring the accuracy and consistency of adhesive addition, and improving production efficiency.
Smart Images

Figure CN224198752U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of filling equipment technology, and in particular to a material pouring device and an automatic feeding device. Background Technology
[0002] In the production process of photovoltaic modules, the potting and encapsulation process is a crucial step, essential for the module's sealing and durability. Traditional potting and encapsulation operations rely on manual labor to lift buckets of adhesive and pour them into potting equipment. However, this method is labor-intensive and imposes physical strain and health risks on workers. Utility Model Content
[0003] Therefore, it is necessary to provide a material pouring device and an automatic feeding equipment to solve the problem of high labor costs associated with manual glue pouring.
[0004] A material pouring device includes a first mounting base, a lifting and rotating mechanism, an adsorption mechanism, a first clamping mechanism, and a second clamping mechanism;
[0005] The first clamping mechanism and the second clamping mechanism are movably connected to the first mounting base, and the first clamping mechanism and the second clamping mechanism can move closer to each other or further apart; the first clamping mechanism includes a first rotating component and a first gripper, the first rotating component is connected to the first gripper to drive the first gripper to rotate around a horizontal rotation axis; the second clamping mechanism includes a second rotating component and a second gripper, the second rotating component is connected to the second gripper to drive the second gripper to rotate around a horizontal rotation axis;
[0006] The lifting and rotating mechanism is connected to the first mounting base, and the adsorption mechanism is connected to the lifting and rotating mechanism and located between the first gripper and the second gripper. The lifting and rotating mechanism can drive the adsorption mechanism to lift and rotate around a vertical rotating axis.
[0007] In one embodiment, the lifting and rotating mechanism includes a first lifting component and a third rotating component. The first lifting component is used to drive the adsorption mechanism to lift and lower, and the third rotating component is used to drive the adsorption mechanism to rotate.
[0008] In one embodiment, the first clamping mechanism further includes a second lifting component, which is movably connected to the first mounting base, and the first rotating component is connected to the second lifting component; the second clamping mechanism further includes a third lifting component, which is movably connected to the first mounting base, and the second rotating component is connected to the third lifting component.
[0009] In one embodiment, the material pouring device further includes a first transfer mechanism connected to the first mounting base, for driving the first mounting base, the lifting and rotating mechanism, the adsorption mechanism, the first clamping mechanism and the second clamping mechanism to move as a whole.
[0010] In one embodiment, both the first gripper and the second gripper are arc-shaped plate structures, and the arc-shaped openings of the first gripper and the second gripper are opposite each other.
[0011] In one embodiment, a pressure detector is provided on the first gripper and / or the second gripper. When the force value detected by the pressure detector reaches a first set value, the first gripping mechanism and the second gripping mechanism stop moving towards each other.
[0012] In one embodiment, the pouring device further includes a weight detection component, which is used to detect the weight of the material bucket held by the first clamping mechanism and the second clamping mechanism. During the pouring process, when the weight detection component detects that the weight has decreased to a second set value, the first rotating component drives the first gripper to rotate and reset, and the second rotating component drives the second gripper to rotate and reset.
[0013] An automatic feeding device includes a feeding device, a conveying device, and a discharging device as described in any of the above embodiments. The feeding device is used to feed material buckets onto the conveying device, the conveying device is used to convey the material buckets to the discharging station, and the discharging device is used to discharge the material buckets at the discharging station.
[0014] In one embodiment, the feeding device includes a second transfer mechanism, a second mounting base, a third clamping mechanism, and a fourth clamping mechanism; the third clamping mechanism and the fourth clamping mechanism are respectively movably connected to the second mounting base, and the third clamping mechanism and the fourth clamping mechanism can move closer to each other or further apart; the second transfer mechanism is connected to the second mounting base to drive the second mounting base, the third clamping mechanism, and the fourth clamping mechanism to move as a whole.
[0015] In one embodiment, the conveying device includes a conveyor belt.
[0016] In one embodiment, the automatic feeding device further includes a recycling device, and the conveying device is also used to transport the empty buckets after being poured by the discharging device to the recycling station, and the recycling device is used to recycle the empty buckets at the recycling station.
[0017] In one embodiment, the recycling device includes a third transfer mechanism, a third mounting base, a fifth clamping mechanism, and a sixth clamping mechanism; the fifth clamping mechanism and the sixth clamping mechanism are movably connected to the third mounting base, and the fifth clamping mechanism and the sixth clamping mechanism can move closer to each other or further apart; the third transfer mechanism is connected to the third mounting base to drive the third mounting base, the fifth clamping mechanism, and the sixth clamping mechanism to move as a whole.
[0018] Compared with traditional technologies, the above-mentioned unloading device and automatic feeding equipment have the following advantages:
[0019] The aforementioned pouring device is equipped with a lifting and rotating mechanism and an adsorption mechanism. When the lid of the material bucket is opened, the lifting and rotating mechanism drives the adsorption mechanism to descend, and the adsorption mechanism adsorbs the lid. Subsequently, the lifting and rotating mechanism drives the adsorption mechanism to rotate around a vertical rotating axis to open the lid. The aforementioned pouring device is equipped with a first clamping mechanism and a second clamping mechanism. When pouring material from the bucket, the first and second clamping mechanisms move closer together to clamp the bucket body. Then, a first rotating component drives a first gripper to rotate around a horizontal rotating axis, and a second rotating component drives a second gripper to rotate around a horizontal rotating axis, causing the bucket body to tilt and pour out the adhesive. The aforementioned pouring device can achieve automatic pouring, saving manpower.
[0020] The aforementioned automatic feeding equipment includes the material pouring device of any of the above embodiments, and thus has corresponding technical features and can obtain corresponding beneficial effects. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of an automatic feeding device according to one embodiment;
[0022] Figure 2 for Figure 1 A schematic diagram of the unloading device in the automatic feeding equipment shown;
[0023] Figure 3 for Figure 1 A schematic diagram of the feeding device in the automatic feeding equipment shown.
[0024] Figure 4 for Figure 3 A partial structural schematic diagram of the feeding device is shown;
[0025] Figure 5 for Figure 1 The diagram shows the structure of the recycling device in the automatic feeding equipment.
[0026] Explanation of reference numerals in the attached figures:
[0027] 100. Discharging device; 110. First mounting base; 120. Lifting and rotating mechanism; 130. Adsorption mechanism; 140. First clamping mechanism; 141. First rotating component; 142. First gripper; 143. Second lifting component; 150. Second clamping mechanism; 151. Second rotating component; 152. Second gripper; 153. Third lifting component; 160. First transfer mechanism; 161. Fourth lifting component; 162. First lateral movement component; 10. Automatic feeding equipment; 200. Loading device; 210. Second transfer mechanism; 211. Seventh lifting component; 212. Second lateral movement component Components; 220, second mounting base; 230, third clamping mechanism; 231, fifth lifting component; 232, third gripper; 240, fourth clamping mechanism; 241, sixth lifting component; 242, fourth gripper; 300, conveying device; 400, recycling device; 410, third transfer mechanism; 411, third lateral movement component; 412, eighth lifting component; 420, third mounting base; 430, fifth clamping mechanism; 431, first telescopic component; 432, fifth gripper; 440, sixth clamping mechanism; 441, second telescopic component; 442, sixth gripper; 450, recycling container. Detailed Implementation
[0028] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0030] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0032] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0033] This application provides a material pouring device and an automatic feeding device including the material pouring device. Figure 1 An embodiment of an automatic feeding device is shown. Figure 2 An embodiment of the material pouring device is shown.
[0034] like Figure 2 As shown, a material pouring device 100 in one embodiment includes a first mounting base 110, a lifting and rotating mechanism 120, an adsorption mechanism 130, a first clamping mechanism 140, and a second clamping mechanism 150.
[0035] The first clamping mechanism 140 and the second clamping mechanism 150 are movably connected to the first mounting base 110. The first clamping mechanism 140 and the second clamping mechanism 150 can move closer together or further apart. The first clamping mechanism 140 includes a first rotating component 141 and a first gripper 142. The first rotating component 141 is connected to the first gripper 142 to drive the first gripper 142 to rotate about a horizontal rotation axis. The second clamping mechanism 150 includes a second rotating component 151 and a second gripper 152. The second rotating component 151 is connected to the second gripper 152 to drive the second gripper 152 to rotate about a horizontal rotation axis.
[0036] The lifting and rotating mechanism 120 is connected to the first mounting base 110. The adsorption mechanism 130 is connected to the lifting and rotating mechanism 120 and is located between the first gripper 142 and the second gripper 152. The lifting and rotating mechanism 120 can drive the adsorption mechanism 130 to lift and rotate about a vertical rotating axis.
[0037] "Horizontal rotation axis" refers to a rotation axis that extends in the horizontal direction. "Vertical rotation axis" refers to a rotation axis that extends in the vertical direction.
[0038] The aforementioned pouring device 100 is equipped with a lifting and rotating mechanism 120 and an adsorption mechanism 130. When the lid of the material bucket is opened, the lifting and rotating mechanism 120 drives the adsorption mechanism 130 to descend, and the adsorption mechanism 130 adsorbs the lid. Subsequently, the lifting and rotating mechanism 120 drives the adsorption mechanism 130 to rotate around a vertical rotating axis to open the lid. The aforementioned pouring device 100 is equipped with a first clamping mechanism 140 and a second clamping mechanism 150. When pouring material from the bucket, the first clamping mechanism 140 and the second clamping mechanism 150 move closer together to clamp the bucket body. Subsequently, the first rotating component 141 drives the first gripper 142 to rotate around a horizontal rotating axis, and the second rotating component 151 drives the second gripper 152 to rotate around a horizontal rotating axis, so that the bucket body tilts and the adhesive is poured out. The aforementioned pouring device 100 can achieve automatic pouring, saving manpower.
[0039] In some examples, the suction mechanism 130 includes a suction nozzle that draws the lid in by creating a negative pressure. The suction nozzle is made of, for example, rubber.
[0040] In some examples, the lifting and rotating mechanism 120 includes a first lifting component and a third rotating component. The first lifting component is used to drive the adsorption mechanism 130 to lift. The third rotating component is used to drive the adsorption mechanism 130 to rotate.
[0041] The third rotating component can be, for example, but is not limited to, a rotating motor.
[0042] In some examples, both the first gripper 142 and the second gripper 152 are arc-shaped plate structures, with their arc-shaped openings facing each other. This allows the first gripper 142 and the second gripper 152 to grip the body of a circular material container. In other examples, the first gripper 142 and the second gripper 152 are not limited to arc-shaped plate structures; their shapes can be specifically designed according to the shape of the material container's body.
[0043] The first rotating component 141 and the second rotating component 151 can be, for example, but not limited to, a rotating motor.
[0044] In some examples, a first pressure detector (not shown in the figure) is provided on the first gripper 142 and / or the second gripper 152. When the first gripper 142 and the second gripper 152 engage to clamp the material bucket, the first pressure detector is subjected to force. When the force value detected by the first pressure detector reaches a first set value, the first clamping mechanism 140 and the second clamping mechanism 150 stop moving towards each other. This avoids damage caused by over-clamping the material bucket.
[0045] In some examples, the first clamping mechanism 140 further includes a second lifting component 143. The second lifting component 143 is movably connected to the first mounting base 110. The first rotating component 141 is connected to the second lifting component 143. The second lifting component 143 is movable on the first mounting base 110, allowing the entire first clamping mechanism 140 to move on the first mounting base 110. The second lifting component 143 is used to drive the first rotating component 141 and the first gripper 142 to rise and fall.
[0046] Similarly, the second clamping mechanism 150 also includes a third lifting component 153. The third lifting component 153 is movably connected to the first mounting base 110. The second rotating component 151 is connected to the third lifting component 153. The third lifting component 153 is movable on the first mounting base 110, allowing the entire second clamping mechanism 150 to move on the first mounting base 110. The third lifting component 153 is used to drive the first rotating component 141 and the second gripper 152 to rise and fall.
[0047] The second lifting component 143 and the third lifting component 153 are used to adjust the height of the corresponding grippers to facilitate better picking up and placing of the material bucket and pouring of materials.
[0048] In some examples, the first mounting base 110 includes a slide rail, and the second lifting component 143 and the third lifting component 153 are respectively slidably engaged with the first mounting base 110.
[0049] In some examples, the material pouring device 100 also includes a first transfer mechanism 160. The first transfer mechanism 160 is connected to the first mounting base 110 to drive the first mounting base 110, the lifting and rotating mechanism 120, the adsorption mechanism 130, the first clamping mechanism 140, and the second clamping mechanism 150 to move as a whole.
[0050] In some examples, the first transfer mechanism 160 includes a fourth lifting component 161. The fourth lifting component 161 is connected to the first mounting base 110 to drive the first mounting base 110, the lifting and rotating mechanism 120, the suction mechanism 130, the first clamping mechanism 140, and the second clamping mechanism 150 to move horizontally as a whole. The first transfer mechanism 160 also includes a first lateral movement component 162, which is connected to the fourth lifting component 161 to drive the fourth lifting component 161, the first mounting base 110, the lifting and rotating mechanism 120, the suction mechanism 130, the first clamping mechanism 140, and the second clamping mechanism 150 to move horizontally as a whole. In some examples, the first lateral movement component 162 includes a slide rail, specifically, for example, a longitudinal slide rail and a transverse slide rail connected perpendicularly, with the fourth lifting component 161 slidingly engaging with the first lateral movement component 162.
[0051] In some examples, the dispensing device 100 also includes a weight detection component (not shown in the figure). The weight detection component detects the weight of the material container held by the first clamping mechanism 140 and the second clamping mechanism 150. During the dispensing process, when the weight detection component detects that the weight has decreased to a second set value, it determines that dispensing is complete. At this time, the first rotating component 141 drives the first gripper 142 to rotate and reset, and the second rotating component 151 drives the second gripper 152 to rotate and reset, so that the material container returns to its upright position. This design ensures accurate addition of the adhesive and avoids adhesive waste.
[0052] like Figure 1 As shown, an automatic feeding device 10 of one embodiment includes a feeding device 200, a conveying device 300, and a discharging device 100 of any of the above examples.
[0053] The feeding device 200 is used to feed the material buckets onto the conveying device 300. The conveying device 300 is used to convey the material buckets to the unloading station. The unloading device 100 is used to unload the material buckets at the unloading station.
[0054] In some examples, the conveying device 300 includes a conveyor belt. The conveyor belt is, for example, a rubber conveyor belt.
[0055] like Figure 3 and Figure 4As shown, in some examples, the feeding device 200 includes a second transfer mechanism 210, a second mounting base 220, a third clamping mechanism 230, and a fourth clamping mechanism 240. The third clamping mechanism 230 and the fourth clamping mechanism 240 are movably connected to the second mounting base 220, and the third clamping mechanism 230 and the fourth clamping mechanism 240 can move closer to or further away from each other. The second transfer mechanism 210 is connected to the second mounting base 220 to drive the second mounting base 220, the third clamping mechanism 230, and the fourth clamping mechanism 240 to move as a whole.
[0056] In some examples, the third clamping mechanism 230 includes a fifth lifting component 231 and a third gripper 232. The fifth lifting component 231 is connected to the second mounting base 220 and is also connected to the third gripper 232 for driving the third gripper 232 to move up and down. The fourth clamping mechanism 240 includes a sixth lifting component 241 and a fourth gripper 242. The sixth lifting component 241 is connected to the second mounting base 220 and is also connected to the fourth gripper 242 for driving the fourth gripper 242 to move up and down.
[0057] In some examples, both the third gripper 232 and the fourth gripper 242 are arc-shaped plate structures, with their arc-shaped openings facing each other. This allows the third gripper 232 and the fourth gripper 242 to grip the body of a circular material container. In other examples, the third gripper 232 and the fourth gripper 242 are not limited to arc-shaped plate structures; their shapes can be specifically designed according to the shape of the material container's body.
[0058] In some examples, a second pressure detector (not shown in the figure) is provided on the third gripper 232 and / or the fourth gripper 242. When the third gripper 232 and the fourth gripper 242 are engaged to clamp the bucket, the second pressure detector is subjected to force. When the force value detected by the second pressure detector reaches a third set value, the third clamping mechanism 230 and the fourth clamping mechanism 240 stop moving towards each other. In this way, damage caused by over-clamping of the bucket is avoided, and the stable gripping and conveying of the bucket is ensured.
[0059] In some examples, the second transfer mechanism 210 includes a seventh lifting component 211. The seventh lifting component 211 is connected to the second mounting base 220 to drive the second mounting base 220, the third clamping mechanism 230, and the fourth clamping mechanism 240 to move horizontally as a whole. The second transfer mechanism 210 also includes a second lateral movement component 212, which is connected to the seventh lifting component 211 to drive the seventh lifting component 211, the second mounting base 220, the third clamping mechanism 230, and the fourth clamping mechanism 240 to move horizontally as a whole. In some examples, the second lateral movement component 212 includes a slide rail, specifically, for example, a longitudinal slide rail and a transverse slide rail connected perpendicularly, with the seventh lifting component 211 slidingly engaging with the second lateral movement component 212.
[0060] In some examples, the feeding device 200 also includes a position detection and recognition mechanism (not shown in the figure), which is used to detect and identify the position of the material bin. In some examples, the position detection and recognition mechanism includes an image acquisition component and a recognition component. The image acquisition component includes, for example, an infrared detector, a camera, etc., and the acquired image is transmitted to the recognition component to identify the position of the material bin. The recognition component may have AI recognition capabilities, for example. By employing the above-mentioned intelligent recognition and positioning technology, the accuracy and efficiency of the feeding process can be ensured.
[0061] like Figure 1 and Figure 5 As shown, in some examples, the automatic feeding device 10 also includes a recycling device 400. The conveying device 300 is also used to transport the empty buckets after being emptied by the unloading device 100 to the recycling station. The recycling device 400 is used to recycle the empty buckets at the recycling station.
[0062] In some examples, the recycling device 400 includes a third transfer mechanism 410, a third mounting base 420, a fifth clamping mechanism 430, and a sixth clamping mechanism 440. The fifth clamping mechanism 430 and the sixth clamping mechanism 440 are movably connected to the third mounting base 420, and are capable of moving closer together or further apart. The third transfer mechanism 410 is connected to the third mounting base 420 to move the third mounting base 420, the fifth clamping mechanism 430, and the sixth clamping mechanism 440 as a whole.
[0063] In some examples, the fifth clamping mechanism 430 includes a first telescopic member 431 and a fifth gripper 432. The first telescopic member 431 is connected to the third mounting base 420 and is also connected to the fifth gripper 432 for actuating the extension and retraction of the fifth gripper 432. The sixth clamping mechanism 440 includes a second telescopic member 441 and a sixth gripper 442. The second telescopic member 441 is connected to the third mounting base 420 and is also connected to the sixth gripper 442 for actuating the extension and retraction of the sixth gripper 442.
[0064] In some examples, both the fifth gripper 432 and the sixth gripper 442 are arc-shaped plate structures, with their arc-shaped openings facing each other. This allows the fifth gripper 432 and the sixth gripper 442 to grip the body of a circular material container. In other examples, the fifth gripper 432 and the sixth gripper 442 are not limited to arc-shaped plate structures; their shapes can be specifically designed according to the shape of the material container's body.
[0065] In some examples, the third transfer mechanism 410 includes a third lateral movement component 411 and an eighth lifting component 412. The third lateral movement component 411 is connected to the third mounting base 420 to drive the third mounting base 420, the fifth clamping mechanism 430, and the sixth clamping mechanism 440 to move horizontally as a whole. The eighth lifting component 412 is connected to the third lateral movement component 411 to drive the third lateral movement component 411, the third mounting base 420, the fifth clamping mechanism 430, and the sixth clamping mechanism 440 to lift as a whole.
[0066] In some examples, the recycling device 400 also includes a recycling container 450 for storing empty buckets. Multiple recycling containers 450 may be provided, for example, at different locations where the third traversing member 411 is driven to move. Multiple recycling containers 450 are used to store empty buckets of different types of adhesives (such as adhesive A and adhesive B).
[0067] The aforementioned lifting mechanisms, lifting components, and telescopic components may be, for example, but not limited to, one or more of the following: telescopic rods, scissor lift frames, push rods, motor lead screw transmission assemblies, cylinders, etc.
[0068] Unless otherwise stated, the materials used for the above components are preferably rigid materials, such as metals or plastics, to improve the stability and durability of the equipment.
[0069] The workflow of the automated feeding device 10 illustrated in the diagram includes, for example, the following steps:
[0070] The AGV (Automated Guided Vehicle) transports adhesive A and adhesive B to the designated area. When the dispensing device detects insufficient adhesive, it automatically sends a signal to the automatic feeding device 10. The system identifies which dispensing device is missing and which type of adhesive (adhesive A or adhesive B) is lacking.
[0071] Upon receiving a glue shortage signal, the automatic feeding device 10 activates the feeding device 200, moving it above the material bucket via the second lateral movement component 212. At this time, the image acquisition component of the position detection and recognition mechanism takes a picture using an infrared device or a CCD camera, transmitting the image to the recognition component. The recognition component uses AI technology to identify and position the material bucket. After confirming the material bucket is directly below, the seventh lifting component 211 lowers the second mounting base 220, bringing it closer to the material bucket. The third clamping mechanism 230 and the fourth clamping mechanism 240 move closer together, clamping the material bucket with the third gripper 232 and the fourth gripper 242. When the force detected by the second pressure detector reaches a set value, the third clamping mechanism 230 and the fourth clamping mechanism 240 stop moving towards each other. The seventh lifting component 211 raises the second mounting base 220, moving it to the conveying device 300 via the second lateral movement component 212, placing the material bucket on the conveying device 300. The conveyor 300 starts after sensing the material bucket, and then moves the material bucket to the front of the dispensing machine (dispensing station) where the glue is insufficient and stops.
[0072] Based on the insufficient glue signal, the dispensing device 100 moves to above the material bucket via the first lateral movement component 162. After confirming the position of the material bucket via an infrared device, the fourth lifting component 161 drives the first mounting base 110 to descend, while the first clamping mechanism 140 and the second clamping mechanism 150 move away from each other. Upon reaching the designated position, the fourth lifting component 161 stops driving the descent. The lifting and rotating mechanism 120 drives the adsorption mechanism 130 to descend onto the lid of the material bucket. The adsorption mechanism 130 activates negative pressure to suck up the lid. The lifting and rotating mechanism 120 drives the adsorption mechanism 130 to rotate clockwise to unscrew the lid. Subsequently, the lifting and rotating mechanism 120 drives the adsorption mechanism 130 to rise. The second lifting component 143 and the third lifting component 153 actuate, causing the first gripper 142 and the second gripper 152 to descend and clamp the material bucket. At this time, the first pressure detector is subjected to force. When the force value detected by the first pressure detector reaches the set value, the first clamping mechanism 140 and the second clamping mechanism 150 stop moving towards each other. The fourth lifting component 161 drives the first mounting base 110 to rise, and moves it to the glue dispenser that is short of glue via the first lateral component 162. The first rotating component 141 and the second rotating component 151 operate, causing the first gripper 142 and the second gripper 152 to rotate slowly, allowing glue to flow into the glue dispenser.
[0073] During the material unloading process, the weight detection component monitors the weight of the material bucket. When the weight decreases to a certain level, the unloading is considered complete. Subsequently, the first rotating component 141 and the second rotating component 151 actuate, causing the first gripper 142 and the second gripper 152 to rotate in opposite directions, returning the material bucket to its upright position. The fourth lifting component 161 lowers the first mounting base 110, placing the empty material bucket back onto the conveying device 300. The lifting and rotating mechanism 120 lowers the adsorption mechanism 130 and rotates it counterclockwise to tighten the bucket lid again.
[0074] After the dispensing operation is completed, the dispensing device 100 automatically returns to its original position. The conveying device 300 continues to operate, transporting the empty bucket to the recycling station and then stops.
[0075] After the empty buckets are transported to the recycling station, the recycling device 400 is activated. The third lateral movement component 411 extends the third mounting base 420, and the fifth clamping mechanism 430 and the sixth clamping mechanism 440 move closer together to clamp the empty buckets at the recycling station. The third lateral movement component 411 then retracts the third mounting base 420. The eighth lifting component 412 lowers the third mounting base 420, sorting and placing the empty buckets into the recycling container 450.
[0076] The automatic feeding device 10 in this example has the following advantages:
[0077] 1. Fully automated: The feeding, unloading and recycling processes require no manual intervention, reducing labor costs, effectively alleviating the physical burden on employees, and reducing the risk of occupational diseases.
[0078] 2. Precise control: The equipment can precisely control the amount of adhesive added, ensuring the accuracy and consistency of the dispensing operation.
[0079] 3. High-efficiency production: Automated operations can significantly improve production efficiency.
[0080] 4. Reasonable structural design: The connection and coordination between various components are reasonably designed to ensure smooth operation and efficient work of the equipment.
[0081] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0082] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims, and the specification can be used to interpret the content of the claims.
Claims
1. A material pouring device (100), characterized in that, It includes a first mounting base (110), a lifting and rotating mechanism (120), an adsorption mechanism (130), a first clamping mechanism (140), and a second clamping mechanism (150); The first clamping mechanism (140) and the second clamping mechanism (150) are movably connected to the first mounting base (110), and the first clamping mechanism (140) and the second clamping mechanism (150) can move closer to each other or further apart; the first clamping mechanism (140) includes a first rotating component (141) and a first gripper (142), the first rotating component (141) is connected to the first gripper (142) to drive the first gripper (142) to rotate around a horizontal rotation axis; the second clamping mechanism (150) includes a second rotating component (151) and a second gripper (152), the second rotating component (151) is connected to the second gripper (152) to drive the second gripper (152) to rotate around a horizontal rotation axis; The lifting and rotating mechanism (120) is connected to the first mounting base (110), and the adsorption mechanism (130) is connected to the lifting and rotating mechanism (120) and located between the first gripper (142) and the second gripper (152). The lifting and rotating mechanism (120) can drive the adsorption mechanism (130) to lift and rotate around a vertical rotating axis.
2. The material pouring device (100) as described in claim 1, characterized in that, The lifting and rotating mechanism (120) includes a first lifting component and a third rotating component. The first lifting component is used to drive the adsorption mechanism (130) to lift and lower, and the third rotating component is used to drive the adsorption mechanism (130) to rotate.
3. The material pouring device (100) as described in claim 1, characterized in that, The first clamping mechanism (140) further includes a second lifting component (143), which is movably connected to the first mounting base (110), and the first rotating component (141) is connected to the second lifting component (143); the second clamping mechanism (150) further includes a third lifting component (153), which is movably connected to the first mounting base (110), and the second rotating component (151) is connected to the third lifting component (153).
4. The material pouring device (100) as described in claim 1, characterized in that, The material pouring device (100) further includes a first transfer mechanism (160), which is connected to the first mounting base (110) to drive the first mounting base (110), the lifting and rotating mechanism (120), the adsorption mechanism (130), the first clamping mechanism (140), and the second clamping mechanism (150) to move as a whole.
5. The material pouring device (100) as described in claim 1, characterized in that, Both the first gripper (142) and the second gripper (152) are arc-shaped plate structures, and the arc-shaped openings of the first gripper (142) and the second gripper (152) are opposite each other.
6. The material pouring device (100) as described in any one of claims 1 to 5, characterized in that, The feeding device (100) also meets at least one of the following features (1) to (2): (1) A pressure detector is provided on the first gripper (142) and / or the second gripper (152). When the force value detected by the pressure detector reaches a first set value, the first gripping mechanism (140) and the second gripping mechanism (150) stop moving towards each other. (2) The pouring device (100) further includes a weight detection component. The weight detection component is used to detect the weight of the material bucket held by the first clamping mechanism (140) and the second clamping mechanism (150). During the pouring process, when the weight detection component detects that the weight has decreased to the second set value, the first rotating component (141) drives the first gripper (142) to rotate and reset, and the second rotating component (151) drives the second gripper (152) to rotate and reset.
7. An automatic feeding device (10), characterized in that, The device includes a feeding device (200), a conveying device (300), and a discharging device (100) according to any one of claims 1 to 6. The feeding device (200) is used to feed the material bucket onto the conveying device (300), the conveying device (300) is used to convey the material bucket to the discharging station, and the discharging device (100) is used to discharge the material bucket at the discharging station.
8. The automatic feeding device (10) as described in claim 7, characterized in that, The automatic feeding device (10) also meets at least one of the following characteristics (1) to (2): (1) The feeding device (200) includes a second transfer mechanism (210), a second mounting base (220), a third clamping mechanism (230), and a fourth clamping mechanism (240); the third clamping mechanism (230) and the fourth clamping mechanism (240) are respectively movably connected to the second mounting base (220), and the third clamping mechanism (230) and the fourth clamping mechanism (240) can move closer to each other or further apart; the second transfer mechanism (210) is connected to the second mounting base (220) to drive the second mounting base (220), the third clamping mechanism (230), and the fourth clamping mechanism (240) to move as a whole; (2) The conveying device (300) includes a conveyor belt.
9. The automatic feeding device (10) as described in claim 7 or 8, characterized in that, The automatic feeding device (10) also includes a recycling device (400), and the conveying device (300) is also used to transport the empty buckets after being poured by the unloading device (100) to the recycling station. The recycling device (400) is used to recycle the empty buckets at the recycling station.
10. The automatic feeding device (10) as described in claim 9, characterized in that, The recycling device (400) includes a third transfer mechanism (410), a third mounting base (420), a fifth clamping mechanism (430), and a sixth clamping mechanism (440); the fifth clamping mechanism (430) and the sixth clamping mechanism (440) are movably connected to the third mounting base (420), and the fifth clamping mechanism (430) and the sixth clamping mechanism (440) can move closer to each other or further apart; the third transfer mechanism (410) is connected to the third mounting base (420) to drive the third mounting base (420), the fifth clamping mechanism (430), and the sixth clamping mechanism (440) to move as a whole.