Device for uniformly controlling adhesion thickness of double-faced adhesive tape

By designing a device to control the uniformity of double-sided tape adhesion thickness, the problem of uneven double-sided tape thickness was solved, enabling early detection of double-sided tape thickness and ensuring product quality.

CN224202352UActive Publication Date: 2026-05-05SHENZHEN POWER FEIYANG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN POWER FEIYANG TECH CO LTD
Filing Date
2025-07-15
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Uneven thickness of double-sided tape during application affects product quality and increases the defect rate; currently, there is no effective detection device.

Method used

A double-sided adhesive adhesion thickness uniformity control device was designed, comprising a base, side plates, rotating rollers, transmission rollers, and thickness detection components. The device detects the thickness of the double-sided adhesive and issues an alarm when the thickness is unqualified.

Benefits of technology

This enables advance detection of double-sided tape thickness, reducing defect rates and production costs, and ensuring consistent product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224202352U_ABST
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Abstract

The utility model relates to the field of double-faced adhesive tape pasting, and discloses a double-faced adhesive tape pasting thickness uniformity control device which comprises a base. The two groups of side plates are fixedly mounted at the top of the base, a pair of rotating rollers is rotationally mounted between the two groups of side plates, and the outer walls of the pair of rotating rollers are sleeved with double-faced adhesive tape conveying discs for conveying double-faced adhesive tapes; the assembly rod is fixedly connected between the two sets of side plates, the outer wall of the assembly rod is sleeved with a bottom conveying roller, and a movable conveying roller is arranged above the assembly rod; in actual production, uneven pasting thickness of the double-faced adhesive tape can seriously affect product quality and increase defective rate and production cost, the double-faced adhesive tape thickness detection device can detect the thickness of the double-faced adhesive tape before the double-faced adhesive tape is formally used, the double-faced adhesive tape with unqualified thickness can be found in time, the double-faced adhesive tape is prevented from entering a subsequent production link, and the production efficiency is improved. Therefore, the defective rate of products is effectively reduced, and the production cost caused by defective products is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of double-sided adhesive bonding, specifically a device for controlling the uniformity of double-sided adhesive bonding thickness. Background Technology

[0002] In modern industrial production, double-sided tape, as an important adhesive material, is widely used in electronics, automobiles, packaging, construction, and many other fields. The adhesion quality of double-sided tape, especially the uniformity of its thickness, directly affects the performance, appearance, and lifespan of products. For example, in the assembly process of electronic products, double-sided tape is used to fix electronic components. If the adhesion thickness is uneven, it may lead to poor contact between the components and the circuit board, thus affecting the electrical performance and reliability of the product. However, in actual production, due to various factors such as variations in the properties of double-sided tape materials, instability of the transmission mechanism, and differences in operator skills, it is often difficult to maintain a uniform adhesion thickness. This not only increases the defect rate and production costs but may also seriously affect the overall quality of the product. Currently, there is no device to detect the thickness of double-sided tape before processing; it is only checked during use to determine if the thickness is acceptable. Therefore, it is necessary to test the thickness of double-sided tape before its official use. To address this, we have proposed a double-sided tape adhesion thickness uniformity control device. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a device for controlling the uniformity of double-sided adhesive adhesion thickness, thus solving the aforementioned problems.

[0004] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a double-sided adhesive adhesion thickness uniformity control device, comprising:

[0005] Base;

[0006] Two sets of side plates are fixedly installed on the top of the base. A pair of rotating rollers are rotatably installed between the two sets of side plates. The outer walls of the pair of rotating rollers are fitted with double-sided adhesive transfer discs for transferring double-sided adhesive.

[0007] The component rod is fixed between two sets of side plates. The outer wall of the component rod is fitted with a bottom transmission roller, and a movable transmission roller is provided above the component rod.

[0008] The component rod is equipped with a double-sided adhesive thickness detection component.

[0009] Preferably, both the bottom transfer roller and the movable transfer roller are cylindrical.

[0010] Preferably, inclined transmission guide plates are fixedly connected to both sides of the corresponding component rod between the two sets of side plates;

[0011] Preferably, the two sets of transmission guide plates are arranged in a mirror image.

[0012] Preferably, the double-sided adhesive thickness detection component includes a baffle, a vertical rod, a fixed plate, a movable rod, and an opening slot. Two sets of vertical rods are fixedly installed on the top of the component rod. A fixed plate is sleeved on the outer wall of each set of vertical rods at the middle position. A vertical baffle is sleeved between the two ends of the bottom transmission roller and the two sets of vertical rods on the outer wall of the component rod. An opening slot is opened in the middle of each set of baffles, penetrating both sides of the baffle. A movable rod is slidably sleeved between the two sets of vertical rods and the two sets of baffles.

[0013] The movable conveyor roller is sleeved on the outer wall of the movable rod and located between two sets of baffles.

[0014] Preferably, the double-sided adhesive thickness detection component further includes a top plate, an alarm call device, and an alarm rod. The top plate is fixedly connected between the two sets of baffles near the top position. An inverted alarm call device is fixedly installed at the bottom of the top plate, and an alarm rod is fixedly installed at the top of the movable transmission roller directly below the alarm call device.

[0015] The top of the alarm lever fits snugly against the bottom of the alarm call device, and a button for operating the alarm call device is fixed to the bottom of the alarm call device.

[0016] Preferably, the top of the bottom transfer roller is fixed with guide plates near both ends for guiding the direction of the double-sided adhesive.

[0017] Compared with the prior art, this utility model provides a device for controlling the uniformity of double-sided adhesive adhesion thickness, which has the following beneficial effects:

[0018] Early detection reduces defect rate and cost: In actual production, uneven thickness of double-sided tape can seriously affect product quality, increase defect rate and production cost. This device can detect the thickness of double-sided tape before it is officially used, promptly identify double-sided tape with unqualified thickness, and prevent it from entering the subsequent production process, thereby effectively reducing the product defect rate and reducing the production cost caused by defective products. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the assembly between the two sets of side plates of this utility model;

[0021] Figure 3 This is a schematic diagram of the double-sided adhesive thickness detection component of this utility model.

[0022] In the diagram: 1. Base; 2. Side plate; 3. Rotating roller; 4. Double-sided adhesive transfer tray; 5. Component rod; 6. Baffle; 7. Bottom transfer roller; 8. Upright pole; 9. Fixed plate; 10. Movable rod; 11. Movable transfer roller; 12. Opening slot; 13. Top plate; 14. Alarm call device; 15. Alarm rod; 16. Guide plate; 17. Transfer guide plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-3 A double-sided adhesive thickness uniformity control device, comprising:

[0025] Base 1;

[0026] Two sets of side plates 2 are fixedly installed on the top of the base 1. A pair of rotating rollers 3 are rotatably installed between the two sets of side plates 2. The outer walls of the pair of rotating rollers 3 are fitted with double-sided adhesive transfer discs 4 for transferring double-sided adhesive.

[0027] The component rod 5 is fixed between the two sets of side plates 2. The outer wall of the component rod 5 is fitted with a bottom transmission roller 7, and a movable transmission roller 11 is provided above the component rod 5.

[0028] A double-sided adhesive thickness detection component is installed on component rod 5.

[0029] Both the bottom conveyor roller 7 and the movable conveyor roller 11 are cylindrical.

[0030] Inclined transmission guide plates 17 are fixedly connected to both sides of the corresponding component rod 5 between the two sets of side plates 2.

[0031] The two sets of transmission guide boards 17 are set in a mirror image.

[0032] The double-sided adhesive thickness detection component includes a baffle 6, uprights 8, fixed plates 9, movable rods 10, and opening slots 12. Two sets of uprights 8 are fixedly installed on the top of the component rod 5. Fixed plates 9 are fitted on the outer walls of the two sets of uprights 8 at their respective middle positions. Vertical baffles 6 are fitted between the two ends of the bottom transmission roller 7 on the outer walls of the component rod 5 and the two sets of uprights 8. Opening slots 12 penetrating both sides of the baffles 6 are opened in the middle of the two sets of baffles 6. Movable rods 10 are slidably fitted between the two sets of uprights 8 and the two sets of baffles 6.

[0033] The movable conveyor roller 11 is sleeved on the outer wall of the movable rod 10 and located between the two sets of baffles 6.

[0034] The double-sided tape thickness detection assembly also includes a top plate 13, an alarm call device 14, and an alarm rod 15. The top plate 13 is fixedly connected between the two sets of baffles 6 near the top position. An inverted alarm call device 14 is fixedly installed at the bottom of the top plate 13. An alarm rod 15 is fixedly installed on the top of the movable transmission roller 11 directly below the alarm call device 14.

[0035] The top of the alarm lever 15 fits tightly against the bottom of the alarm call device 14. A button for operating the alarm call device 14 is fixed to the bottom of the device. Taking electronic product assembly as an example, uneven thickness of double-sided adhesive can lead to poor contact between components and circuit boards, affecting electrical performance and reliability. This device detects the thickness of the double-sided adhesive to ensure uniform thickness, providing qualified double-sided adhesive for subsequent product assembly processes. This helps guarantee product performance, appearance, and lifespan, improving overall product quality. When the double-sided adhesive thickness is too large, the movable transmission roller 11 slides upwards with the thickness of the adhesive, and then rises on the upright 8 via the movable lever 10. As the movable transmission roller 11 rises, the alarm lever 15 presses against the alarm call device 14, causing it to sound an alarm. This allows staff to promptly identify which location on the double-sided adhesive exceeds the normal thickness, facilitating subsequent handling of problematic double-sided adhesive and improving the efficiency and accuracy of problem handling.

[0036] Guide plates 16 for guiding the double-sided adhesive are fixedly connected to the top of the bottom transfer roller 7 near both ends. Two sets of mirror-arranged inclined transfer guide plates 17 guide the double-sided adhesive, allowing it to slide smoothly between the bottom transfer roller 7 and the movable transfer roller 11. This ensures stable transfer of the double-sided adhesive during the detection process. At the same time, the guide plates 16 fixedly connected to the top of the bottom transfer roller 7 near both ends further guide the position of the double-sided adhesive, preventing it from shifting and thus ensuring the accuracy of the double-sided adhesive thickness detection.

[0037] Working principle: During use, the double-sided tape is transported through two sets of double-sided tape transfer discs 4, and two sets of transfer guide plates 17 guide the double-sided tape, causing it to slide between the bottom transfer roller 7 and the movable transfer roller 11. When the thickness of the double-sided tape is normal, it passes normally between the bottom transfer roller 7 and the movable transfer roller 11. When the thickness of the double-sided tape is too large, the movable transfer roller 11 slides upward with the thickness of the double-sided tape. During the sliding process, the movable transfer roller 11 is raised upward on the two sets of uprights 8 via the movable rod 10. The alarm rod 15 is pressed against the alarm call device 14 as the movable transfer roller 11 is raised, and the button at the bottom of the alarm call device 14 is pressed upward, thereby causing the alarm call device 14 to sound an alarm, so that the staff can know which part of the double-sided tape has a thickness that exceeds the normal value. When the double-sided tape slides at the top of the bottom transfer roller 7, the two sets of guide plates 16 guide the position of the double-sided tape to prevent the position of the double-sided tape from shifting.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double-sided adhesive tape adhesion thickness uniformity control device, characterized in that: include: Base (1); Two sets of side plates (2) are fixedly installed on the top of the base (1). A pair of rotating rollers (3) are rotatably installed between the two sets of side plates (2). The outer walls of the pair of rotating rollers (3) are fitted with double-sided adhesive transfer discs (4) for transferring double-sided adhesive. The component rod (5) is fixed between the two sets of side plates (2). The outer wall of the component rod (5) is fitted with a bottom transmission roller (7), and a movable transmission roller (11) is provided above the component rod (5). The component rod (5) is equipped with a double-sided adhesive thickness detection component.

2. The double-sided adhesive thickness uniformity control device according to claim 1, characterized in that: Both the bottom transfer roller (7) and the movable transfer roller (11) are cylindrical.

3. The double-sided adhesive thickness uniformity control device according to claim 1, characterized in that: An inclined transmission guide plate (17) is fixedly connected to both sides of the corresponding component rod (5) between the two sets of side plates (2). The two sets of transmission guide plates (17) are set in a mirror image.

4. The double-sided adhesive thickness uniformity control device according to claim 3, characterized in that: The double-sided adhesive thickness detection component includes a baffle (6), a vertical rod (8), a fixed plate (9), a movable rod (10), and an opening slot (12). Two sets of vertical rods (8) are fixedly installed on the top of the component rod (5). The fixed plate (9) is sleeved on the outer wall of the two sets of vertical rods (8) at the middle position. Vertical baffles (6) are sleeved between the two ends of the bottom transmission roller (7) and the two sets of vertical rods (8) on the outer wall of the component rod (5). An opening slot (12) is opened in the middle of the two sets of baffles (6) to penetrate both sides of the baffles (6). A movable rod (10) is slidably sleeved between the two sets of vertical rods (8) and the two sets of baffles (6). The movable transfer roller (11) is fitted on the outer wall of the movable rod (10) and located between the two sets of baffles (6).

5. The double-sided adhesive adhesion thickness uniformity control device according to claim 4, characterized in that: The double-sided adhesive thickness detection assembly also includes a top plate (13), an alarm call device (14), and an alarm rod (15). The top plate (13) is fixedly connected between the two sets of baffles (6) near the top position. An inverted alarm call device (14) is fixedly installed at the bottom of the top plate (13). An alarm rod (15) is fixedly installed at the top of the movable transmission roller (11) directly below the alarm call device (14). The top of the alarm rod (15) is tightly fitted to the bottom of the alarm call device (14), and the bottom of the alarm call device (14) is fixed with a button for operating the alarm call device (14).

6. The double-sided adhesive thickness uniformity control device according to claim 4, characterized in that: The bottom transfer roller (7) has guide plates (16) fixedly connected to its top near both ends for guiding the direction of the double-sided adhesive.