Mould structure of pure humidifier evaporation sheet

Abstract

The utility model discloses a pure humidifier evaporation sheet mold structure. The pure humidifier evaporation sheet mold structure comprises a front mold and a rear mold, the front mold is provided with five rows of cooling water channels with the diameter of 8mm; and the rear mold is provided with four rows of cooling water channels with the diameter of 8mm. And the ejection structure adopts 12 round ejection rods with the diameter of 10mm on the outer ring and 6 round ejection rods with the diameter of 2mm on the inner ring. A two-stage exhaust groove structure is adopted, wherein 36 exhaust grooves are evenly distributed around the outer circle of an evaporation piece in the circumferential direction; a circle of circular air entraining groove with the depth of 0.3 mm and the width of 5 mm is formed in the periphery of the 36 exhaust grooves; a two-plate mold structure is adopted, one mold has two cavities, and each cavity is provided with a glue feeding structure of a one-point needle valve type hot runner. The formed product is large in diameter, thin in thickness, light in weight, clear and complete in micro-convex structure, free of deformation and good in flatness, and the high requirement of the pure humidifier for the evaporation piece is met.

Description

Technical Field

[0001] This utility model relates to an evaporative humidifier, and more particularly to a mold structure for an evaporator plate of a pure humidifier. Background Technology

[0002] During dry seasons, people's skin may crack, necessitating increased air humidity to improve the comfort of their living environment. This is where humidifiers come in handy. Most humidifiers are ultrasonic humidifiers, which primarily use high-frequency ultrasonic vibrations to atomize water, which is then diffused into the air via a blower to humidify the air. While ultrasonic humidifiers are inexpensive and provide strong humidification, they are very sensitive to water quality and cannot be used with tap water. Regular cleaning is also necessary; otherwise, they may cause health problems.

[0003] Evaporative humidifiers, represented by pure humidifiers, achieve humidification by rapidly diffusing water vapor through natural evaporation and a fan. Their advantages include natural evaporation, health and antibacterial properties, and high humidification efficiency.

[0004] To achieve efficient evaporation, the pure humidifier uses an array of 38 precisely arranged evaporation plates. Each plate has a honeycomb or hexagonal micro-convex structure, forming a uniform, ultra-thin water film of over 2 square meters through the surface tension of water, maximizing the contact area between the water film and the air. The evaporation plate array is driven by gears, rotating slowly like a waterwheel to increase the frequency of water-air contact. This, combined with a cross-flow fan, increases the airflow velocity over the water film surface, further enhancing humidification efficiency.

[0005] Therefore, as the core component of a pure humidifier, the evaporator array requires precise control of spacing to achieve efficient evaporation. The evaporator also needs a large surface area and light weight. To ensure rotational stability and reduce vibration and noise, the evaporator also needs a large diameter, a small wall thickness, and uniform wall thickness with good flatness.

[0006] Existing manufacturing methods are unlikely to meet the above requirements.

[0007] In view of the above, this utility model is hereby proposed. Utility Model Content

[0008] The purpose of this invention is to provide a mold structure for the evaporator plate of a pure humidifier to solve the above-mentioned technical problems existing in the prior art.

[0009] The objective of this utility model is achieved through the following technical solution:

[0010] The mold structure for the evaporator plate of the pure humidifier of this utility model includes a front mold and a rear mold;

[0011] The mold core of the front mold and the mold core of the rear mold are each provided with multiple rows of cooling water channels 1;

[0012] The rear mold is provided with an outer ring dome rod 2 and an inner ring dome rod 3;

[0013] The rear mold parting surface is provided with a two-stage venting groove structure;

[0014] The mold core cavity plane of the front mold and the mold core cavity plane of the rear mold are densely covered with regular hexagonal micro-concave structures.

[0015] Compared with the prior art, the evaporator plate mold for pure humidifier provided by this utility model produces products with large diameter, thin thickness, light weight, clear and complete micro-convex structure, no product deformation, and good flatness, thus meeting the high requirements of pure humidifiers for evaporator plates. Attached Figure Description

[0016] Figure 1a , Figure 1b , Figure 1c These are schematic diagrams of the front, side, and partial structures of the front and back surfaces of the evaporator plate of the pure humidifier according to an embodiment of this utility model.

[0017] Figure 2 A schematic diagram of the casting state of the evaporator plate mold for the pure humidifier provided in this embodiment of the utility model.

[0018] Figure 3 A schematic diagram of the front mold structure of the evaporator plate of the pure humidifier provided in this embodiment of the utility model.

[0019] Figure 4 This is a schematic diagram of the rear mold structure of the evaporator plate of the pure humidifier provided in an embodiment of this utility model.

[0020] Figure 5 This is a schematic diagram of the mold ejection structure in an embodiment of the present invention.

[0021] Figure 6 This is a schematic diagram of the mold venting groove structure in an embodiment of this utility model.

[0022] Figure 7 This is a partial structural diagram of the mold venting groove in an embodiment of the present invention.

[0023] In the picture:

[0024] 1. Cooling water channel (8mm in diameter), 2. Outer ring dome rod (10mm in diameter), 3. Inner ring dome rod (2mm in diameter), 4. Exhaust groove (5mm wide, 0.01mm deep), 5. Circular air intake groove (0.3mm deep, 5mm wide), 6. Air intake groove (0.3mm deep, 5mm wide). Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments, which do not constitute a limitation on the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] First, the following explanations are provided for the terms that may be used in this article:

[0027] The terms "comprising," "including," "containing," "having," or other similar semantic descriptions should be interpreted as non-exclusive inclusion. For example, including a technical feature element (such as raw material, component, ingredient, carrier, dosage form, material, size, part, component, mechanism, device, step, process, method, reaction conditions, processing conditions, parameter, algorithm, signal, data, product or article of manufacture, etc.) should be interpreted as including not only the expressly listed technical feature element, but also other technical feature elements that are not expressly listed and are well-known in the art.

[0028] The term "composed of" excludes any technical features not expressly listed. When used in a claim, it closes the claim to exclude all technical features other than those expressly listed, except for associated conventional impurities. If the term appears only in a clause of a claim, it limits the claim to the elements expressly listed in that clause; elements recited in other clauses are not excluded from the overall claim.

[0029] Unless otherwise explicitly specified or limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this document according to the specific circumstances.

[0030] The terms “center,” “longitudinal,” “lateral,” “length,” “width,” “thickness,” “upper,” “lower,” “front,” “back,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” “outer,” “clockwise,” and “counterclockwise” indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience and simplification of description and do not imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this document.

[0031] The contents not described in detail in the embodiments of this utility model are existing technologies known to those skilled in the art. Where specific conditions are not specified in the embodiments of this utility model, they shall be performed according to conventional conditions in the art or conditions recommended by the manufacturer. Reagents or instruments used in the embodiments of this utility model whose manufacturers are not specified are all conventional products that can be purchased commercially.

[0032] The mold structure for the evaporator plate of the pure humidifier of this utility model includes a front mold and a rear mold;

[0033] The mold core of the front mold and the mold core of the rear mold are each provided with multiple rows of cooling water channels 1;

[0034] The rear mold is provided with an outer ring dome rod 2 and an inner ring dome rod 3;

[0035] The rear mold parting surface is provided with a two-stage venting groove structure;

[0036] The mold core cavity plane of the front mold and the mold core cavity plane of the rear mold are densely covered with regular hexagonal micro-concave structures.

[0037] The front mold has five rows of cooling water channels with a diameter of 8 mm; the rear mold has four rows of cooling water channels with a diameter of 8 mm.

[0038] The rear mold is equipped with 12 outer ring dome rods 2 with a diameter of 10 mm and 6 inner ring dome rods 3 with a diameter of 2 mm.

[0039] The two-stage exhaust channel structure includes:

[0040] The venting groove 4, which is connected to the evaporator plate adhesive position, is 5mm wide and 0.01mm deep, and 36 venting grooves are evenly distributed around the outer circle of the evaporator plate.

[0041] The 36 exhaust grooves 4 are surrounded by a circular air intake groove 5 with a depth of 0.3 mm and a width of 5 mm; around the circular air intake groove 5 are 4 air intake grooves 6 with a depth of 0.3 mm and a width of 5 mm that are connected to the outside of the mold cavity.

[0042] The mold adopts a two-plate mold structure with two cavities in one mold, and each cavity is equipped with a needle valve type hot runner injection structure.

[0043] The evaporator of the pure humidifier has an evaporator plate with a diameter of 190mm and a thickness of 0.8mm; the front and back of the evaporator plate are covered with hexagonal protrusions with a protrusion height of 0.1mm.

[0044] In summary, the evaporator plate mold for the pure humidifier in this embodiment features a two-cavity design. It uses a two-point needle valve hot runner for injection and employs 12 ejector pins (10mm diameter and 6 2mm diameter) to eject the product. The front and rear mold core cavities are densely covered with hexagonal micro-concave structures, and the front and rear mold cores are respectively equipped with 5 and 4 cooling water channels (8mm diameter). The rear mold parting surface has 36 venting grooves with a depth of 0.01mm, and the gas in the cavity is finally discharged through the air venting groove. The resulting product has a large diameter, thin thickness, and light weight, with a clear and complete micro-convex structure. The product does not deform and has good flatness, meeting the high requirements of pure humidifiers for evaporator plates.

[0045] To more clearly demonstrate the technical solution and effects provided by this utility model, the following detailed description of the embodiments of this utility model is provided with reference to specific examples.

[0046] Example 1

[0047] As shown in the figure:

[0048] Take a pure humidifier as an example:

[0049] like Figure 1a , Figure 1b As shown, the evaporator plate of the pure humidifier has a diameter of 190mm and a thickness of 0.8mm;

[0050] like Figure 1c As shown, the evaporator plate has hexagonal protrusions densely distributed on both sides, with a protrusion height of 0.1 mm.

[0051] To meet the various functional requirements of the evaporator for the evaporator in a pure humidifier, the evaporator mold needs to ensure that there are no defects such as deformation or missing glue during the molding process, that the surface micro-convex structure is clear, and that the surface roughness meets the requirements.

[0052] Taking the evaporator plate mold of a pure humidifier as an example, we will now introduce in detail the mold structure that meets various molding requirements:

[0053] 1. For example Figure 2 As shown, the mold adopts a two-plate mold structure with two cavities per mold, and each cavity is filled with a hot runner injection method using a needle valve.

[0054] 2. For example Figure 3 As shown, the front mold uses five rows of 8 mm diameter cooling water channels to control the front mold temperature;

[0055] 3. For example Figure 4 As shown, the rear mold uses four rows of 8 mm diameter cooling water channels to control the mold temperature.

[0056] 4. For example Figure 5 As shown, the mold ejects the product using 12 10mm diameter round ejector pins on the outer ring and 6 2mm diameter round ejector pins on the inner ring.

[0057] 5. For example Figure 6 , Figure 7 As shown, the mold's rear parting surface employs a two-stage venting structure. The venting grooves, connected to the evaporator plate's glue position, are 5mm wide and 0.01mm deep, distributed circumferentially around the outer edge of the evaporator plate, totaling 36 grooves. Surrounding these 36 venting grooves is a circular air-guiding groove, 0.3mm deep and 5mm wide. Around this circular air-guiding groove are four additional air-guiding grooves, each 0.3mm deep and 5mm wide. Gas venting from the cavity ultimately exits the mold through these four air-guiding grooves.

[0058] 6. The front and rear model cavity planes are densely packed as follows: Figure 1c The diagram shows a regular hexagonal micro-concave structure.

[0059] In summary, the evaporator plate mold for the pure humidifier features a two-cavity design, with injection via a two-point needle valve hot runner system. The product is ejected using 12 ejector pins (10mm diameter and 6 2mm diameter). The front and rear mold cores have densely packed hexagonal micro-concave structures on their cavities, and the front and rear cores are equipped with 5 and 4 cooling channels (8mm diameter) respectively. The rear mold parting surface has 36 venting grooves (0.01mm deep), and the gas is ultimately discharged from the cavity through venting channels. The resulting product has a large diameter, thin thickness, and light weight, with a clear and complete micro-convex structure. The product does not deform and has good flatness, meeting the high requirements of pure humidifiers for evaporator plates.

[0060] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this utility model should be included within the scope of protection of this utility model. Therefore, the scope of protection of this utility model should be determined by the scope of the claims. The information disclosed in the background section is intended only to enhance the understanding of the overall background technology of this utility model and should not be construed as an admission or implication in any way that such information constitutes prior art known to those skilled in the art.

Claims

1. A mold structure for an evaporator plate of a pure humidifier, characterized in that, Including front mold and rear mold; The mold core of the front mold and the mold core of the rear mold are respectively provided with multiple rows of cooling water channels (1). The rear mold is provided with an outer ring dome rod (2) and an inner ring dome rod (3); The rear mold parting surface is provided with a two-stage venting groove structure; The mold core cavity plane of the front mold and the mold core cavity plane of the rear mold are densely covered with regular hexagonal micro-concave structures.

2. The evaporator plate mold structure for a pure humidifier according to claim 1, characterized in that, The front mold is provided with five rows of cooling water channels with a diameter of 8 mm (1); the rear mold is provided with four rows of cooling water channels with a diameter of 8 mm (1).

3. The evaporator plate mold structure for a pure humidifier according to claim 1, characterized in that, The rear mold is provided with 12 outer ring dome rods (2) with a diameter of 10 mm and 6 inner ring dome rods (3) with a diameter of 2 mm.

4. The evaporator plate mold structure for a pure humidifier according to claim 1, characterized in that, The two-stage exhaust channel structure includes: The venting groove (4) connected to the evaporator plate has a width of 5 mm and a depth of 0.01 mm. There are 36 venting grooves (4) evenly distributed around the outer circle of the evaporator plate. The 36 exhaust grooves (4) are surrounded by a circular air intake groove (5) with a depth of 0.3 mm and a width of 5 mm; the circular air intake groove (5) is surrounded by 4 air intake grooves (6) with a depth of 0.3 mm and a width of 5 mm that are connected to the outside of the mold cavity.

5. The evaporator plate mold structure for a pure humidifier according to claim 1, characterized in that, The mold adopts a two-plate mold structure with two cavities in one mold, and each cavity is equipped with a needle valve type hot runner injection structure.

6. The evaporator plate mold structure for a pure humidifier according to any one of claims 1 to 5, characterized in that, The evaporator of the pure humidifier has an evaporator plate with a diameter of 190mm and a thickness of 0.8mm; the front and back of the evaporator plate are covered with hexagonal protrusions with a protrusion height of 0.1mm.

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