Thermosetting forming mold equipment with multi-layer heating and uniform pressure distribution functions

Abstract

The utility model discloses multilayer heating and uniform pressure distribution thermosetting forming die equipment which comprises a bottom plate, a lower hot pressing film is fixed on one side of the top of the bottom plate through supporting legs, guide rods are fixed on the top of the bottom plate and surround the periphery of the lower hot pressing film, a top plate is fixed on the tops of the guide rods, and the top plate is fixed on the top of the bottom plate. An upper hot-pressing film driven by an air cylinder is installed on the top plate, a second support is fixed to one side of the top of the bottom plate, an air pump is fixed to the top of the second support and connected with the upper hot-pressing film and a lower hot-pressing film through an air supply pipeline, the upper hot-pressing film and the lower hot-pressing film are each of a hollow structure, and the air cylinder is fixed to the top of the top plate. A movable plate is fixed to the output end of the air cylinder, and the upper hot-pressing film is installed below the movable plate. The upper hot-pressing film and the lower hot-pressing film are both heated, heat transmission is improved, hot pressing is carried out through mutual cooperation of the upper hot-pressing film and the lower hot-pressing film, and efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of molding die equipment technology, and in particular to a thermosetting molding die equipment with multi-layer heating and uniform pressure distribution. Background Technology

[0002] The main function of thermosetting molds is to mold thermosetting plastics into the required shapes and sizes. Specifically, thermosetting molds use heat and pressure to solidify thermosetting plastics within the mold, thereby producing high-performance parts with durable and high-temperature resistant properties.

[0003] Current hot pressing molds mainly heat one of the molds when the upper and lower molds are fitted together, usually the upper mold. This method of heating requires a certain amount of preheating time, resulting in low heating efficiency and an inability to quickly spread the heat. There is room for improvement. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of existing technologies by proposing a multi-layer heating and uniform pressure distribution thermosetting mold equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A thermosetting molding die device with multi-layer heating and uniform pressure distribution includes a base plate. A lower hot pressing film is fixed to one side of the top of the base plate via support feet. Guide rods are fixed around the lower hot pressing film on the top of the base plate. A top plate is fixed to the top of the guide rods. An upper hot pressing film driven by a cylinder is installed on the top plate. A second bracket is fixed to one side of the top of the base plate. An air pump is fixed to the top of the second bracket. The air pump is connected to the upper and lower hot pressing films via an air supply pipeline. Both the upper and lower hot pressing films are hollow structures.

[0007] As a further embodiment of this utility model, the cylinder is fixed to the top of the top plate, a movable plate is fixed to the output end of the cylinder, the upper hot press film is installed below the movable plate, and a hole is opened on the top of the top plate for the cylinder output end to pass through.

[0008] As a further embodiment of this utility model, holes are provided at the four corners of the bottom of the movable plate, and a sliding sleeve is fixed at the bottom of the hole, through which the guide rod passes.

[0009] As a further embodiment of this utility model, a connecting block is fixed to the bottom of the movable plate, and the bottom of the connecting block is fixed to the top of the upper hot-press film.

[0010] As a further embodiment of this utility model, the gas supply pipeline includes a three-way connector fixed to the gas pump outlet port. A second solenoid valve is fixed to the bottom port of the three-way connector, and a gas delivery pipe is fixed to the other end of the second solenoid valve. The gas delivery pipe is connected to the bottom of the lower hot press film. A first solenoid valve is fixed to the other port of the three-way connector. The first solenoid valve is connected to a gas inlet pipe. A connector is fixed to the other end of the gas inlet pipe. A flexible hose is connected to the connector. The other end of the flexible hose is fixedly connected to the outer side of the upper hot press film.

[0011] As a further embodiment of this utility model, air holes are provided at the top of both the upper and lower hot-pressing films to release air pressure and prevent excessive internal air pressure.

[0012] As a further embodiment of this utility model, a first bracket is fixed to the top of the base plate, and a controller is fixed to the top of the first bracket. The controller is electrically connected to the cylinder, the air pump, the first solenoid valve, and the second solenoid valve.

[0013] The beneficial effects of this utility model are as follows:

[0014] This invention employs a system comprising a lower heating film, an upper heating film, a cylinder, a second support, and an air supply pipeline. Hot air is distributed through a three-way connector into a flexible hose and an air supply pipe, respectively entering the upper and lower heating films. Since both the upper and lower heating films are hollow structures, they can store heat. Furthermore, both are made of thermally conductive materials, achieving double-layer heating. During the pressing process, the upper and lower heating films adhere to each other, ensuring uniform force distribution. This effectively addresses the problems raised in the background technology by heating both the upper and lower heating films, improving heat transfer. The cooperation between the upper and lower heating films during hot pressing enhances efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a thermosetting molding die device with multi-layer heating and uniform pressure distribution proposed in this utility model;

[0016] Figure 2 This is a partial three-dimensional structural diagram of a thermosetting molding die device with multi-layer heating and uniform pressure distribution proposed in this utility model.

[0017] Figure 3 This is a partial cross-sectional three-dimensional structural diagram of a thermosetting molding die device with multi-layer heating and uniform pressure distribution proposed in this utility model.

[0018] Figure 4 This is a three-dimensional structural diagram of the air supply pipeline for a thermosetting mold equipment with multi-layer heating and uniform pressure distribution proposed in this utility model.

[0019] In the diagram: 1. Base plate; 2. Guide rod; 3. Movable plate; 4. Top plate; 5. Cylinder; 6. Sliding sleeve; 7. Connecting block; 8. Upper hot press film; 9. Lower hot press film; 10. First bracket; 11. Controller; 12. Second bracket; 13. Air pump; 14. Air supply pipeline; 15. Air hole; 16. T-connector; 17. First solenoid valve; 18. Connector; 19. Hose; 20. Second solenoid valve; 21. Air transmission pipeline. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] Reference Figure 1-4 A thermosetting molding die device with multi-layer heating and uniform pressure distribution includes a base plate 1. A lower hot pressing film 9 is fixed to one side of the top of the base plate 1 by a support foot. Guide rods 2 are fixed around the lower hot pressing film 9 on the top of the base plate 1. A top plate 4 is fixed to the top of the guide rods 2. An upper hot pressing film 8 driven by a cylinder 5 is installed on the top plate 4. A second bracket 12 is fixed to one side of the top of the base plate 1. An air pump 13 is fixed to the top of the second bracket 12. The air pump 13 is connected to the upper hot pressing film 8 and the lower hot pressing film 9 through an air supply pipe 14. Both the upper hot pressing film 8 and the lower hot pressing film 9 are hollow structures.

[0023] In this embodiment, the cylinder 5 is fixed on the top of the top plate 4, the output end of the cylinder 5 is fixed with a movable plate 3, the upper hot press film 8 is installed below the movable plate 3, and the top of the top plate 4 has a hole for the output end of the cylinder 5 to pass through.

[0024] In this embodiment, holes are provided at the four corners of the bottom of the movable plate 3, and a sliding sleeve 6 is fixed at the bottom of the hole, through which the guide rod 2 passes.

[0025] In this embodiment, a connecting block 7 is fixed to the bottom of the movable plate 3, and the bottom of the connecting block 7 is fixed to the top of the upper hot press film 8.

[0026] In this embodiment, the gas supply pipeline 14 includes a three-way connector 16 fixed to the gas outlet port of the gas pump 13. A second solenoid valve 20 is fixed to the bottom port of the three-way connector 16. A gas delivery pipeline 21 is fixed to the other end of the second solenoid valve 20. The gas delivery pipeline 21 is connected to the bottom of the lower hot press film 9. A first solenoid valve 17 is fixed to the other port of the three-way connector 16. The first solenoid valve 17 is connected to a gas inlet pipe. A connector 18 is fixed to the other end of the gas inlet pipe. A hose 19 is connected to the connector 18. The other end of the hose 19 is fixedly connected to the outer side of the upper hot press film 8.

[0027] In this embodiment, air holes 15 are provided on the top of both the upper hot-press film 8 and the lower hot-press film 9 to release air pressure and prevent excessive internal air pressure.

[0028] In this embodiment, a first bracket 10 is fixed to the top of the base plate 1, and a controller 11 is fixed to the top of the first bracket 10. The controller 11 is electrically connected to the cylinder 5, the air pump 13, the first solenoid valve 17, and the second solenoid valve 20.

[0029] Working Principle: This equipment utilizes a lower hot-pressing membrane 9, an upper hot-pressing membrane 8, a cylinder 5, a second support 12, and an air supply pipeline 14. When using this equipment, the air pump 13 is started. The air pump 13 is connected to a hot air source, and the gas is distributed through the air pump 13 to the air supply pipeline 14. Firstly, both the first solenoid valve 17 and the second solenoid valve 20 remain open. Hot air is distributed through the three-way connector 16 into the flexible hose 19 and the air supply pipeline 21, respectively entering the upper hot-pressing membrane 8 and the lower hot-pressing membrane 9. Since both the upper and lower hot-pressing membranes 8 and 9 are hollow structures, they can store heat. Furthermore, the upper and lower hot-pressing membranes 8 and 9 are made of thermally conductive material, achieving double-layer heating. During the pressing process, the upper and lower hot-pressing membranes 8 and 9 adhere to each other, receiving uniform force, effectively addressing the problems raised in the background technology. Heating both the upper and lower hot-pressing membranes 8 and 9 improves heat transfer. The cooperation between the upper and lower hot-pressing membranes 8 and 9 during hot pressing enhances efficiency.

[0030] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0031] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0032] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A thermosetting molding die device with multi-layer heating and uniform pressure distribution, comprising a base plate (1), characterized in that, The bottom plate (1) has a lower hot press film (9) fixed to one side of the top by a support foot. The bottom plate (1) has guide rods (2) fixed around the bottom hot press film (9) on all four sides. The top of the guide rods (2) has a top plate (4) fixed to the top. The top plate (4) has an upper hot press film (8) driven by a cylinder (5) installed on the top plate (4). The bottom plate (1) has a second bracket (12) fixed to one side of the top. The second bracket (12) has an air pump (13) fixed to the top. The air pump (13) is connected to the upper hot press film (8) and the lower hot press film (9) through an air supply pipe (14). The upper hot press film (8) and the lower hot press film (9) are both hollow structures.

2. The thermosetting molding equipment with multi-layer heating and uniform pressure distribution according to claim 1, characterized in that, The cylinder (5) is fixed on the top of the top plate (4), and a movable plate (3) is fixed to the output end of the cylinder (5). The upper hot press film (8) is installed below the movable plate (3), and a hole is opened on the top of the top plate (4) for the output end of the cylinder (5) to pass through.

3. The thermosetting molding equipment with multi-layer heating and uniform pressure distribution according to claim 2, characterized in that, Holes are provided at the four corners of the bottom of the movable plate (3), and a sliding sleeve (6) is fixed at the bottom of the hole. The guide rod (2) passes through the corresponding sliding sleeve (6).

4. The thermosetting molding equipment with multi-layer heating and uniform pressure distribution according to claim 2, characterized in that, A connecting block (7) is fixed to the bottom of the movable plate (3), and the bottom of the connecting block (7) is fixed to the top of the upper hot press film (8).

5. The thermosetting molding equipment with multi-layer heating and uniform pressure distribution according to claim 1, characterized in that, The gas supply pipeline (14) includes a three-way connector (16) fixed to the gas outlet port of the gas pump (13). A second solenoid valve (20) is fixed to the bottom port of the three-way connector (16). A gas delivery pipeline (21) is fixed to the other end of the second solenoid valve (20). The gas delivery pipeline (21) is connected to the bottom of the lower hot press film (9). A first solenoid valve (17) is fixed to the other port of the three-way connector (16). The first solenoid valve (17) is connected to a gas inlet pipe. A connector (18) is fixed to the other end of the gas inlet pipe. A hose (19) is connected to the connector (18). The other end of the hose (19) is fixedly connected to the outer side of the upper hot press film (8).

6. The thermosetting molding equipment with multi-layer heating and uniform pressure distribution according to claim 5, characterized in that, Both the upper hot-press film (8) and the lower hot-press film (9) have air holes (15) on their tops.

7. The thermosetting molding equipment with multi-layer heating and uniform pressure distribution according to claim 6, characterized in that, The top of the base plate (1) is fixed with a first bracket (10), and the top of the first bracket (10) is fixed with a controller (11). The controller (11) is electrically connected to the cylinder (5), the air pump (13), the first solenoid valve (17), and the second solenoid valve (20).

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