Walnut shell carbonization cooling tank

Abstract

The utility model belongs to the technical field of walnut carbonization, and particularly relates to a walnut shell carbonization cooling tank which comprises a preparation mechanism, a driving mechanism and an exhaust mechanism, the preparation mechanism comprises a preparation tank body and an air inlet pipeline, and the air inlet pipeline is communicated with the bottom of the preparation tank body; the driving mechanism is arranged on the air inlet pipeline and comprises a driving motor, a driving shaft, an impeller and a driving bevel gear, the driving motor is fixed to the outer side of the air inlet pipeline, the driving shaft located in the air inlet pipeline is arranged at the output end of the driving motor, the impeller is arranged on the driving shaft, and the driving bevel gear is arranged at the tail end of the driving shaft; inert gas is driven by the driving mechanism to circulate unidirectionally, inert gas flow is blown to walnut carbon, heat on the walnut carbon is taken away when the inert gas circulates, meanwhile, the walnut carbon is prevented from being in contact with oxygen to be burnt, and when the driving mechanism works, the exhaust mechanism is driven to work and stir the walnut carbon, so that the circulating inert gas is in full contact with the walnut carbon; the cooling efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of walnut carbon technology, specifically a walnut shell carbonization cooling tank. Background Technology

[0002] Carbonization generally refers to the carbonization process. Carbonization, also known as dry distillation, carbonization, or coking, is a reaction process in which solid or organic matter is decomposed by heating under air-isolated conditions, or a method of producing liquid or gaseous (usually solid) products by heating solid substances.

[0003] Walnut charcoal is made from the shells of wild mountain walnuts from regions such as Changbai Mountain and the Greater and Lesser Khingan Mountains in Heilongjiang Province. Compared with common walnuts, wild mountain walnuts have a lower yield and are a unique walnut tree variety found in the primeval forests of Northeast China.

[0004] Since walnut shell carbonization requires isolating from air to prevent combustion and maintain carbonization efficiency, the current method of natural cooling after carbonization is too long due to the closed environment, which affects production efficiency. Therefore, this application proposes a walnut shell carbonization cooling tank. Utility Model Content

[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0006] In view of the above and / or existing problems in the preparation of walnut carbon, this utility model is proposed.

[0007] Therefore, the purpose of this utility model is to provide a walnut shell carbonization cooling tank, which uses a drive mechanism to drive the unidirectional flow of inert gas, so that the inert gas flow is blown toward the walnut carbon. When the inert gas flows, it carries away the heat on the walnut carbon, while preventing the walnut carbon from contacting oxygen and burning. When the drive mechanism is working, it drives the exhaust mechanism to work, stirring the walnut carbon, so that the flowing inert gas can fully contact the walnut carbon, thereby improving the cooling efficiency.

[0008] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0009] A walnut shell carbonization cooling tank, comprising:

[0010] The preparation mechanism includes a preparation tank and an air inlet pipe, wherein the air inlet pipe is connected to the bottom of the preparation tank;

[0011] A drive mechanism is provided on the intake pipe. The drive mechanism includes a drive motor, a drive shaft, an impeller, and a drive bevel gear. The drive motor is fixed on the outside of the intake pipe. The output end of the drive motor is provided with a drive shaft located inside the intake pipe. An impeller is provided on the drive shaft, and a drive bevel gear is provided at the end of the drive shaft.

[0012] An exhaust mechanism is installed inside the preparation tank. The exhaust mechanism includes a main exhaust pipe, a connecting pipe, a connecting rod, a driven bevel gear, and a side exhaust pipe. The bottom of the main exhaust pipe is connected to the air inlet pipe through the connecting pipe. A connecting rod is installed at the bottom of the connecting pipe. A driven bevel gear that meshes with the driving bevel gear is installed at the bottom of the connecting rod. A side exhaust pipe is installed on the side wall of the main exhaust pipe.

[0013] As a preferred embodiment of the walnut shell carbonization cooling tank of this utility model, a cooling box is provided at the inlet of the air inlet pipe, and a cooling coil connected to the air inlet pipe is provided inside the cooling box.

[0014] In a preferred embodiment of the walnut shell carbonization cooling tank of this utility model, the ventilation side pipes are evenly distributed on the side wall of the main ventilation pipe, and the ventilation side pipes have evenly distributed exhaust holes.

[0015] As a preferred embodiment of the walnut shell carbonization cooling tank of this utility model, the cooling coil is provided with an agitator, the agitator including a rotating shaft, an agitator impeller and agitator blades, the rotating shaft is rotatably connected to the cooling coil, one end of the rotating shaft is provided with an agitator impeller located in the air inlet pipe, and the other end of the rotating shaft is provided with agitator blades located in the cooling box.

[0016] In a preferred embodiment of the walnut shell carbonization cooling tank of this utility model, a one-way air inlet valve is provided on the air inlet pipe, and an inert gas storage tank is connected to the air inlet end of the cooling coil.

[0017] As a preferred embodiment of the walnut shell carbonization cooling tank of this utility model, the cooling tank is provided with coolant inside and a refrigeration component is provided on the side wall of the cooling tank.

[0018] As a preferred embodiment of the walnut shell carbonization cooling tank of this utility model, the top of the preparation tank is provided with an end cover, and the end cover is provided with a one-way exhaust port.

[0019] Compared with the prior art: This utility model places walnuts in a preparation tank, ignites them, and then seals the tank to prepare walnut charcoal. After preparation, an inert gas is circulated in one direction by a driving mechanism, so that the inert gas flow blows towards the walnut charcoal. When the inert gas flows, it carries away the heat on the walnut charcoal and at the same time prevents the walnut charcoal from contacting oxygen and burning. When the driving mechanism is working, it drives the exhaust mechanism to work and stir the walnut charcoal, so that the flowing inert gas can fully contact the walnut charcoal and improve the cooling efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0021] Figure 1 This is a schematic diagram of the axial structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal connection structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the preparation mechanism of this utility model;

[0024] Figure 4 This is a schematic diagram of the drive mechanism structure of this utility model;

[0025] Figure 5 This is a schematic diagram of the exhaust mechanism of this utility model;

[0026] Figure 6 This is a schematic diagram of the stirring component of this utility model.

[0027] In the diagram: 100 Preparation mechanism, 110 Preparation tank, 120 Air inlet pipe, 130 Cooling box, 140 Cooling coil, 200 Drive mechanism, 210 Drive motor, 220 Drive shaft, 230 Impeller, 240 Drive bevel gear, 300 Exhaust mechanism, 310 Main vent pipe, 320 Connecting pipe, 330 Connecting rod, 340 Driven bevel gear, 350 Ventilation side pipe, 360 Exhaust port, 400 Agitating component, 410 Rotating shaft, 420 Agitating impeller, 430 Agitating blade. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0032] This utility model provides a walnut shell carbonization cooling tank. A drive mechanism facilitates the unidirectional flow of inert gas, directing the gas stream towards the walnut shell carbon. As the inert gas flows, it carries away heat from the carbon while preventing combustion upon contact with oxygen. The drive mechanism also activates an exhaust mechanism to agitate the carbon, ensuring thorough contact between the flowing inert gas and the carbon, thus improving cooling efficiency. Please refer to [link to relevant documentation]. Figures 1-6 It includes: a preparation mechanism 100, a driving mechanism 200 and an exhaust mechanism 300.

[0033] The preparation mechanism 100 includes a preparation tank 110 and an air inlet pipe 120, the air inlet pipe 120 being connected to the bottom of the preparation tank 110;

[0034] The preparation tank 110 is equipped with an end cap on the top, and a one-way exhaust port is provided on the end cap so that the airflow is discharged from the inside of the preparation tank 110 to the outside of the preparation tank 110 in one direction, preventing the outside air from entering. The walnut shells are placed inside the preparation tank 110 and ignited. After ignition, the preparation tank 110 is sealed so that the walnut shells are not fully burned and carbonized to form walnut carbon.

[0035] In addition, an electric heating rod is installed on the inner wall of the preparation tank 110 to assist heating and improve carbonization efficiency.

[0036] The drive mechanism 200 is installed on the intake pipe 120. The drive mechanism 200 includes a drive motor 210, a drive shaft 220, an impeller 230 and a drive bevel gear 240. The drive motor 210 is fixed on the outside of the intake pipe 120. The output end of the drive motor 210 is provided with the drive shaft 220 located inside the intake pipe 120. The impeller 230 is provided on the drive shaft 220 and the drive bevel gear 240 is provided at the end of the drive shaft 220.

[0037] The drive motor 210 drives the drive shaft 220 to rotate, and the drive shaft 220 drives the impeller 230 to rotate, thereby using the impeller 230 to drive the flow of inert gas.

[0038] The exhaust mechanism 300 is installed inside the preparation tank 110. The exhaust mechanism 300 includes a main exhaust pipe 310, a connecting pipe 320, a connecting rod 330, a driven bevel gear 340, and an exhaust side pipe 350. The bottom of the main exhaust pipe 310 is connected to the air inlet pipe 120 through the connecting pipe 320. The bottom of the connecting pipe 320 is provided with the connecting rod 330. The bottom of the connecting rod 330 is provided with the driven bevel gear 340 that meshes with the driving bevel gear 240. The exhaust side pipe 350 is provided on the side wall of the main exhaust pipe 310.

[0039] When the drive shaft 220 rotates, it synchronously drives the drive bevel gear 240 to rotate. The drive bevel gear 240 drives the connecting rod 330 to rotate through the driven bevel gear 340. The connecting rod 330 drives the connecting pipe 320 and the main ventilation pipe 310 to rotate. The main ventilation pipe 310 drives the ventilation side pipe 350 to rotate, so that the inert gas is evenly blown into the preparation tank 110 and then discharged from the one-way exhaust port at the top of the preparation tank 110.

[0040] Because cooling is required, a cooling box 130 is installed at the inlet of the air intake pipe 120 to ensure the cooling effect. The cooling box 130 is equipped with a cooling coil 140 connected to the air intake pipe 120. Coolant is installed inside the cooling box 130. A refrigeration component is installed on the side wall of the cooling box 130. The refrigeration component adopts a semiconductor refrigerator. The refrigeration component is used to cool the coolant. The inert gas flows through the cooling coil 140. The temperature of the inert gas is reduced by the coolant, so that the low temperature inert gas is blown into the preparation tank 110.

[0041] To ensure uniform exhaust, the ventilation side pipes 350 are evenly distributed on the side wall of the ventilation main pipe 310, and the ventilation side pipes 350 are evenly distributed with exhaust holes 360 so that the inert gas can fully contact the walnut charcoal.

[0042] To ensure uniform temperature distribution, an agitator 400 is provided on the cooling coil 140. The agitator 400 includes a rotating shaft 410, an agitator impeller 420, and agitator blades 430. The rotating shaft 410 is rotatably connected to the cooling coil 140. One end of the rotating shaft 410 is provided with the agitator impeller 420 located in the air intake pipe 120, and the other end of the rotating shaft 410 is provided with the agitator blades 430 located in the cooling box 130. When the airflow is flowing, the agitator impeller 420 drives the rotating shaft 410 to rotate, and the rotating shaft 410 drives the agitator blades 430 to agitate the coolant, so that the temperature distribution in the coolant is uniform.

[0043] Since oxygen cannot be introduced, a one-way air intake valve is installed on the air intake pipe 120, and an inert gas storage tank is connected to the air intake end of the cooling coil 140, so that inert gas flows inside the air intake pipe 120.

[0044] In practical use, walnut shells are placed inside the preparation tank 110 and ignited. After ignition, the preparation tank 110 is sealed to allow incomplete combustion and carbonization of the walnut shells, forming walnut carbon. When cooling is required, inert gas is introduced into the air inlet of the cooling coil 140. The drive motor 210 drives the drive shaft 220 to rotate, which in turn drives the impeller 230 to rotate. The impeller 230 drives the inert gas to circulate. The inert gas circulates through the cooling coil 140, and the coolant in the cooling box 130 lowers the temperature of the inert gas, causing the low-temperature inert gas to be blown into the preparation tank 110. During airflow, the impeller 420 agitates and drives the rotating shaft 410 to rotate. Shaft 410 drives stirring blades 430 to agitate the coolant, ensuring a uniform temperature distribution within the coolant. Simultaneously, the rotation of drive shaft 220 drives drive bevel gear 240, which in turn drives connecting rod 330 via driven bevel gear 340. Connecting rod 330 then drives connecting pipe 320 and main vent pipe 310, which in turn drives vent side pipe 350. This causes inert gas to be evenly blown into preparation tank 110 and then discharged from a one-way exhaust port at the top of preparation tank 110. As the inert gas flows, it carries away heat from the walnut charcoal, improving cooling efficiency and preventing the walnut charcoal from contacting oxygen and burning, which would affect the quality of the finished product.

[0045] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A walnut shell carbonization cooling tank, characterized in that, include: The preparation mechanism (100) includes a preparation tank (110) and an air inlet pipe (120), wherein the air inlet pipe (120) is connected to the bottom of the preparation tank (110); A drive mechanism (200) is disposed on the intake pipe (120). The drive mechanism (200) includes a drive motor (210), a drive shaft (220), an impeller (230), and a drive bevel gear (240). The drive motor (210) is fixed on the outside of the intake pipe (120). The output end of the drive motor (210) is provided with a drive shaft (220) located inside the intake pipe (120). An impeller (230) is disposed on the drive shaft (220), and a drive bevel gear (240) is disposed at the end of the drive shaft (220). An exhaust mechanism (300) is disposed inside the preparation tank (110). The exhaust mechanism (300) includes a main exhaust pipe (310), a connecting pipe (320), a connecting rod (330), a driven bevel gear (340), and an exhaust side pipe (350). The bottom of the main exhaust pipe (310) is connected to the air inlet pipe (120) through the connecting pipe (320). The bottom of the connecting pipe (320) is provided with a connecting rod (330). The bottom of the connecting rod (330) is provided with a driven bevel gear (340) that meshes with the driving bevel gear (240). The side wall of the main exhaust pipe (310) is provided with an exhaust side pipe (350).

2. The walnut shell carbonization cooling tank according to claim 1, characterized in that, A cooling box (130) is provided at the inlet of the air intake pipe (120), and a cooling coil (140) connected to the air intake pipe (120) is provided inside the cooling box (130).

3. The walnut shell carbonization cooling tank according to claim 1, characterized in that, The ventilation side pipes (350) are evenly distributed on the side wall of the ventilation main pipe (310), and the ventilation side pipes (350) are provided with evenly distributed exhaust holes (360).

4. A walnut shell carbonization cooling tank according to claim 2, characterized in that, The cooling coil (140) is provided with an agitator (400), which includes a rotating shaft (410), an agitator impeller (420), and agitator blades (430). The rotating shaft (410) is rotatably connected to the cooling coil (140). One end of the rotating shaft (410) is provided with an agitator impeller (420) located in the air intake pipe (120), and the other end of the rotating shaft (410) is provided with an agitator blades (430) located in the cooling box (130).

5. A walnut shell carbonization cooling tank according to claim 2, characterized in that, The air intake pipe (120) is equipped with a one-way air intake valve, and the air intake end of the cooling coil (140) is connected to an inert gas storage tank.

6. A walnut shell carbonization cooling tank according to claim 2, characterized in that, The cooling tank (130) is filled with coolant, and the side wall of the cooling tank (130) is provided with refrigeration components.

7. A walnut shell carbonization cooling tank according to claim 1, characterized in that, The top of the preparation tank (110) is provided with an end cap, and a one-way exhaust port is provided on the end cap.

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