Concrete protection layer thickness detector with accurate positioning and moving functions

Abstract

The utility model discloses a concrete protection layer thickness detector with accurate positioning and moving functions, and relates to the technical field of concrete thickness detectors, the concrete protection layer thickness detector with accurate positioning and moving functions comprises a bottom plate, one side of the bottom plate is provided with a lifting mechanism, and the other side of the bottom plate is provided with a moving mechanism. The lifting mechanism is used for driving the lifting plate to move up and down, a detection mechanism is rotationally installed on one side of the lifting plate, an abnormal positioning marking mechanism is installed on one side of the detection mechanism, and the detection mechanism and the abnormal positioning marking mechanism can be located in a through groove formed in the bottom plate; and the abnormity positioning and marking mechanism can accurately position and mark an abnormal part when the detection mechanism detects abnormity. According to the utility model, flexible detection is realized through a lifting and rotating structure, and an automatic positioning and marking mechanism and an adjustable jacket structure are arranged, so that the efficiency, precision and equipment applicability of concrete protection layer thickness detection are improved.

Description

Technical Field

[0001] This utility model relates to the field of concrete thickness detection technology, and in particular to a concrete protective layer thickness detector with accurate positioning and movement function. Background Technology

[0002] In the field of building construction quality inspection, the thickness of the concrete cover for reinforcing steel in concrete structures is one of the important parameters affecting structural durability and safety. Currently, commonly used inspection methods mainly rely on portable rebar scanners or radar detection equipment. Operators must hold the instrument and scan the concrete surface point by point, manually judging whether there are any abnormal areas. However, in practical applications, these traditional inspection methods have many shortcomings.

[0003] First, the complex environment of construction sites, such as high inspection positions, makes it difficult for traditional equipment to flexibly adjust its height and angle, limiting the inspection range and ease of operation. Second, most existing inspection instruments lack automatic marking functions. After discovering anomalies, inspectors usually need to rely on visual inspection or auxiliary tools for manual marking, which is not only inefficient but also prone to positioning errors, affecting the accuracy of subsequent repair or evaluation work. Furthermore, the marking mechanism of some inspection equipment with positioning and marking functions is usually installed on the side of the inspection equipment, making it inconvenient to accurately mark the abnormal parts when anomalies are detected. Utility Model Content

[0004] This utility model provides a concrete protective layer thickness detector with accurate positioning and movement function, including a base plate. A lifting mechanism is provided on one side of the base plate. The lifting mechanism is used to drive the lifting plate to move up and down. A detection mechanism is rotatably installed on one side of the lifting plate. An abnormal positioning mark mechanism is installed on one side of the detection mechanism. The detection mechanism and the abnormal positioning mark mechanism can be located in a through groove opened in the base plate. The abnormal positioning mark mechanism can accurately locate and mark the abnormal part when the detection mechanism detects an abnormality.

[0005] Preferably, the lifting mechanism includes a bracket fixed to the base plate, a limit rod fixedly provided on one side of the bracket, and a reciprocating screw rotatably installed on the other side of the bracket. One side of the lifting plate slides on the limit rod, and the other side is threadedly connected to the reciprocating screw. The reciprocating screw is coaxially connected to the motor.

[0006] Preferably, the testing mechanism includes a mounting plate located on one side of the lifting plate, a mounting groove is provided on the mounting plate, a mounting seat is installed in the mounting groove, and a testing instrument is installed on the lower side of the mounting seat.

[0007] Preferably, a fixing seat is provided on both sides of the upper surface of the mounting plate, and a cylinder is mounted on the fixing seat. The piston end of the cylinder is connected to the clamp, and the mounting seat is fixed by the clamp.

[0008] Preferably, a second motor is fixed to one side of the lifting plate, the second motor is coaxially connected to the rotating shaft, and one end of the rotating shaft passes through the lifting plate and is fixedly connected to one side of the mounting plate.

[0009] Preferably, the abnormal positioning marking mechanism includes a second cylinder, which is fixed to one side of the mounting base. The piston end of the second cylinder is connected to a first side plate. A hard shell is rotatably connected to the lower part of the first side plate via a rotating rod. A sponge is installed on one side of the hard shell.

[0010] Preferably, one end of the rotating rod of the hard shell is connected to a gear, and a cylinder is installed on the side plate. The piston end of the cylinder is connected to a rack, and the rack meshes with the gear.

[0011] Preferably, a limiting groove is provided on one side of the side plate, and the rack slides within the limiting groove.

[0012] Preferably, a guide bar is provided on one side of the mounting base, and the side plate slides on the guide bar.

[0013] Preferably, a second side plate is provided on the lower side of the first side plate, and a sliding groove is provided on the second side plate. A movable shell is slidably disposed in the sliding groove, and solid pigment is installed inside the movable shell. A fourth cylinder is installed in the sliding groove, and the piston end of the fourth cylinder is connected to the movable shell.

[0014] This utility model provides a concrete protective layer thickness detector with accurate positioning and movement function, which, compared with the prior art, offers the following advantages:

[0015] 1. This utility model, through the setting of a lifting mechanism and a rotating mounting detection mechanism, enables flexible detection of concrete structures at different heights and angles. The detection mechanism is equipped with an anomaly positioning and marking mechanism, which can automatically and accurately locate and mark the position when an abnormality in the protective layer thickness is detected, effectively improving detection efficiency and accuracy. Simultaneously, the detection instrument is fixed to the mounting base via a clip structure, possessing good stability and adjustability, facilitating maintenance and replacement, and enhancing the applicability and ease of operation of the equipment.

[0016] 2. This utility model employs a cylinder-driven, rack-and-pinion linkage structure to control the movement of the hard shell and its surface sponge through an anomaly positioning and marking mechanism, thereby achieving automatic marking of abnormal areas. Furthermore, the use of solid pigment in conjunction with a sliding movable shell design ensures a stable supply of marking material. This structure not only offers rapid response and precise positioning but also avoids the errors and inconveniences of manual marking, achieving precise and integrated operation of detection and marking, significantly improving the automation level and work efficiency of concrete structure quality inspection. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model;

[0019] Figure 2 This is a second schematic diagram of the overall structure of an embodiment of the present utility model;

[0020] Figure 3 This is a structural breakdown diagram of the lifting plate, mounting plate, etc., according to an embodiment of this utility model;

[0021] Figure 4 This is a side view of the abnormal positioning marking mechanism according to an embodiment of the present utility model;

[0022] Figure 5 This is a schematic diagram of the jacket and other structures in an embodiment of the present utility model;

[0023] Figure 6 This is a schematic diagram of the detection mechanism and other structures according to an embodiment of the present utility model;

[0024] Figure 7 This is an embodiment of the present utility model. Figure 6 A schematic diagram of the structure at point A;

[0025] Figure 8 This is a schematic diagram of the lifting mechanism structure according to an embodiment of the present utility model.

[0026] Figure label:

[0027] 1. Base plate; 11. Through slot; 12. Bracket; 13. Limiting rod; 14. Reciprocating screw; 15. Motor 1;

[0028] 2. Lifting plate; 21. Motor 2; 22. Rotating shaft;

[0029] 3. Mounting plate; 31. Fixing base; 32. Cylinder one; 33. Jacket;

[0030] 4. Mounting base; 41. Testing instrument; 42. Cylinder II; 43. Guide bar; 44. Side plate I; 441. Cylinder III; 442. Limiting groove; 443. Rack; 45. Side plate II; 46. Cylinder IV; 47. Moving shell; 48. Solid pigment; 49. Hard shell; 491. Sponge; 492. Gear. Detailed Implementation

[0031] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0032] Please refer to Figures 1-8 This utility model provides a concrete protective layer thickness detector with accurate positioning and movement function, including a base plate 1. The bottom of the base plate 1 is equipped with wheels with braking function to facilitate the movement of the equipment. A lifting mechanism is provided on one side of the base plate 1. The lifting mechanism is used to drive the lifting plate 2 to move up and down, thereby adapting to the detection needs of different height positions.

[0033] The lifting mechanism includes a bracket 12 fixedly mounted on the base plate 1. A limiting rod 13 is fixedly mounted on one side of the bracket 12, and a reciprocating screw 14 is rotatably mounted on the other side. One side of the lifting plate 2 is slidably engaged with the limiting rod 13 to provide guidance; the other side is threadedly connected to the reciprocating screw 14, and the lifting action is achieved through screw transmission. The reciprocating screw 14 is coaxially connected to a motor 15, which provides power to drive the lifting plate 2 to rise and fall smoothly.

[0034] A detection mechanism is rotatably mounted on one side of the lifting plate 2. The detection mechanism includes a mounting plate 3, which is located on one side of the lifting plate 2 and has a mounting groove on its surface. A mounting seat 4 is installed in the mounting groove, and a detection instrument 41, such as a non-contact detection device like a rebar scanner or radar detector, is fixedly mounted on the lower side of the mounting seat 4 for measuring the thickness of the concrete cover for reinforcing bars.

[0035] To ensure the stability and reliability of the mounting base 4 during use, fixed seats 31 are provided on both sides of the upper surface of the mounting plate 3. Each fixed seat 31 is equipped with a cylinder 32, and the piston end of the cylinder 32 is connected to a clamp 33. When it is necessary to fix the testing instrument 41, the clamp 33 can clamp and position the mounting base 4 under the drive of the cylinder 32 to ensure stability during the testing process.

[0036] Furthermore, a second motor 21 is fixedly installed on one side of the lifting plate 2. The second motor 21 is coaxially connected to the rotating shaft 22, and one end of the rotating shaft 22 passes through the lifting plate 2 and is fixedly connected to one side of the mounting plate 3. By driving the rotating shaft 22 to rotate through the second motor 21, the mounting plate 3 and the detection mechanism on it can be rotated as a whole, thereby realizing multi-angle detection function and adapting to concrete structures of different heights and inclination angles.

[0037] An anomaly positioning marking mechanism is installed on one side of the testing mechanism. This mechanism can identify and mark areas with abnormal concrete cover thickness during the testing process. The anomaly positioning marking mechanism and the testing mechanism are both housed in a through slot 11 in the base plate 1, which does not occupy external space and facilitates overall movement and operation.

[0038] The abnormal positioning and marking mechanism includes a second cylinder 42, which is fixed to one side of the mounting base 4, and its piston end is connected to a first side plate 44. A rigid shell 49 is rotatably connected to the lower part of the first side plate 44 via a rotating rod. A sponge 491 is installed on one side of the rigid shell 49 for contacting the concrete surface and performing marking operations.

[0039] A guide bar 43 is provided on one side of the mounting base 4, and the side plate 44 slides along the guide bar 43 to ensure the stability and accuracy of its movement direction.

[0040] One end of the rotating rod of the hard shell 49 is connected to a gear 492. A cylinder 441 is mounted on the side plate 44. The piston end of the cylinder 441 is connected to a rack 443, which meshes with the gear 492. By pushing the rack 443 with the cylinder 441, the gear 492 can be rotated, thereby controlling the angle change of the hard shell 49 to make it fit the surface to be measured. Then, by pushing with the cylinder 42, the sponge 491 is brought into contact with the abnormal ground. At this time, the sponge 491 is located directly below the detection instrument 41 and on the same vertical line, which helps to improve the marking accuracy.

[0041] A limiting groove 442 is provided on one side of the side plate 44, and the rack 443 is slidably disposed in the limiting groove 442 to prevent it from deviating during movement and improve structural stability.

[0042] A second side plate 45 is fixedly connected to the lower side of the first side plate 44, and a sliding groove is provided on the second side plate 45. A movable shell 47 is slidably disposed inside the sliding groove, and solid pigment 48 is installed inside the movable shell 47 to provide marking color for the sponge 491. A fourth cylinder 46 is also installed in the sliding groove, and its piston end is connected to the movable shell 47 to drive the movable shell 47 to slide back and forth, thereby controlling the supply of solid pigment 48 to the sponge 491. The device integrates a control system that can control all drive mechanisms of the device.

[0043] In summary, the concrete protective layer thickness detector with accurate positioning and movement function according to this utility model works as follows: the lifting mechanism on the base plate 1 drives the lifting plate 2 to move up and down to adapt to different height detection requirements; the detection mechanism is installed on the rotatable mounting plate 3 to achieve multi-angle detection; when the detection instrument 41 detects an abnormal protective layer thickness, the abnormal positioning mark mechanism is activated, the second cylinder 42 pushes the side plate 44 to move the sponge 491 down, at the same time the third cylinder 441 drives the rack 443 to rotate the gear 492, adjusts the angle of the hard shell 49 so that the sponge 491 fits the surface to be measured, and the fourth cylinder 46 pushes the solid pigment 48 to supply color to the sponge 491.

[0044] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A concrete cover thickness measuring instrument with accurate positioning and movement function, characterized in that: Includes a base plate (1), on one side of which a lifting mechanism is provided. The lifting mechanism is used to drive the lifting plate (2) to move up and down. A detection mechanism is rotatably installed on one side of the lifting plate (2). An abnormal positioning mark mechanism is installed on one side of the detection mechanism. The detection mechanism and the abnormal positioning mark mechanism can be located in the through groove (11) opened in the base plate (1). The abnormal positioning mark mechanism can accurately locate and mark the abnormal part when the detection mechanism detects an abnormality.

2. The concrete protective layer thickness measuring instrument with accurate positioning and movement function according to claim 1, characterized in that: The lifting mechanism includes a bracket (12) fixed on the base plate (1). A limit rod (13) is fixedly installed on one side of the bracket (12), and a reciprocating screw (14) is rotatably installed on the other side of the bracket (12). One side of the lifting plate (2) slides on the limit rod (13), and the other side is threadedly connected to the reciprocating screw (14). The reciprocating screw (14) is coaxially connected to the motor (15).

3. The concrete protective layer thickness measuring instrument with accurate positioning and movement function according to claim 2, characterized in that: The testing mechanism includes a mounting plate (3) located on one side of the lifting plate (2), a mounting groove is provided on the mounting plate (3), a mounting seat (4) is installed in the mounting groove, and a testing instrument (41) is installed on the lower side of the mounting seat (4).

4. The concrete protective layer thickness measuring instrument with accurate positioning and movement function according to claim 3, characterized in that: The mounting plate (3) has a fixing seat (31) on both sides of its upper surface. A cylinder (32) is mounted on the fixing seat (31). The piston end of the cylinder (32) is connected to the sleeve (33). The mounting seat (4) is fixed by the sleeve (33).

5. The concrete protective layer thickness measuring instrument with accurate positioning and movement function according to claim 4, characterized in that: A motor (21) is fixed on one side of the lifting plate (2). The motor (21) is coaxially connected with the rotating shaft (22). One end of the rotating shaft (22) passes through the lifting plate (2) and is fixedly connected to one side of the mounting plate (3).

6. The concrete protective layer thickness measuring instrument with accurate positioning and movement function according to claim 1, characterized in that: The abnormal positioning marking mechanism includes a second cylinder (42), which is fixed on one side of the mounting base (4). The piston end of the second cylinder (42) is connected to the first side plate (44). The part of the first side plate (44) near the lower side is rotatably connected to a hard shell (49) via a rotating rod. A sponge (491) is installed on one side of the hard shell (49).

7. The concrete protective layer thickness measuring instrument with accurate positioning and movement function according to claim 6, characterized in that: One end of the rotating rod of the hard shell (49) is connected to a gear (492), and a cylinder (441) is installed on the side plate (44). The piston end of the cylinder (441) is connected to a rack (443), and the rack (443) meshes with the gear (492).

8. The concrete cover thickness measuring instrument with accurate positioning and movement function according to claim 7, characterized in that: A limiting groove (442) is provided on one side of the side plate (44), and the rack (443) slides in the limiting groove (442).

9. The concrete cover thickness measuring instrument with accurate positioning and movement function according to claim 8, characterized in that: A guide bar (43) is provided on one side of the mounting base (4), and the side plate (44) slides on the guide bar (43).

10. The concrete protective layer thickness measuring instrument with accurate positioning and movement function according to claim 9, characterized in that: Side plate 2 (45) is provided on the lower side of side plate 1 (44). A sliding groove is provided on side plate 2 (45). A movable shell (47) is slidably arranged in the sliding groove. Solid pigment (48) is installed inside the movable shell (47). Cylinder 4 (46) is installed in the sliding groove. The piston end of cylinder 4 (46) is connected to the movable shell (47).

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