Upper drive wire coiling device

By using an upper-drive wire coiling device for timely solution treatment, the problem of microstructure changes in titanium alloy materials under the lower-drive mode was solved, thus achieving material property stability and simplifying the rolling process.

CN224242420UActive Publication Date: 2026-05-15SICHUAN YISHANG TIANJIAO IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN YISHANG TIANJIAO IND CO LTD
Filing Date
2025-05-09
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing wire coiling equipment uses a downward drive method, which leads to intensified changes in the microstructure of titanium alloy materials during high-temperature coiling and requires a long transfer time for solid solution treatment, affecting material properties and increasing the difficulty of the rolling process.

Method used

The device employs an up-drive wire coiling mechanism, which combines a coiling shaft assembly and a solution tank. The wire is coiled onto the pole via an up-drive method, and then gravity is used to guide it into the solution tank for immediate solution treatment.

Benefits of technology

This enables immediate solution treatment of the wire after coiling, preventing grain enlargement, reducing the need for additional solution pools, and lowering the difficulty of temperature control in the preceding rolling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an upper driving wire coiling device, and relates to the technical field of wire coiling, the upper driving wire coiling device comprises a device vertical frame, a coiling shaft assembly, a coiling shaft driving assembly and a solid solution water tank, the coiling shaft assembly is rotatably arranged on the device vertical frame in the longitudinal direction, and a plurality of coiling vertical rods distributed in the circumferential direction are arranged on one side of the bottom end of the coiling shaft assembly; the coiling shaft driving assembly is in transmission connection with one side of the top end of the coiling shaft so as to drive the coiling shaft assembly to rotate; and the solid solution water tank is driven by a telescopic piece to enter and exit from the lower part of the reel shaft assembly. By means of the method, solid solution can be conducted in time after the aluminum alloy wire is coiled, material grains are prevented from becoming large, subsequent additional solid solution pools can be reduced, and meanwhile the preorder rolling temperature is easier to control.
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Description

Technical Field

[0001] This application relates to the field of wire coiling technology, and specifically to an upper-drive wire coiling device. Background Technology

[0002] Most existing wire coiling methods use a bottom-drive approach. After coiling, the wire is transferred to a solution treatment tank. The problem with bottom-drive coiling devices is that titanium alloys are sensitive to temperature. During the coiling process, multiple turns of high-temperature material will transfer and radiate heat to each other, which will accelerate the changes in the material's microstructure. After coiling, a long transfer and solution treatment time is required, which further aggravates the changes in the internal microstructure and properties of the material. In actual production, in order to ensure the grade requirements of the final product and to compensate for the impact of the coiling process, the rolling temperature of the preceding rolling process needs to be controlled more strictly, which makes the rolling process more difficult. Utility Model Content

[0003] The main objective of this application is to provide an upper-drive wire winding device, which aims to solve the above-mentioned technical problems.

[0004] The technical solution adopted in this application is as follows:

[0005] An upper-drive wire winding device, comprising:

[0006] Device stand;

[0007] A coiling shaft assembly is rotatably mounted on the device frame along the longitudinal direction, and a number of circumferentially arranged coiling uprights are provided on one side of the bottom end of the coiling shaft assembly.

[0008] A reel drive assembly is connected to one side of the top end of the reel assembly to drive the reel assembly to rotate.

[0009] A solution-treated water tank, which is moved into and out of the area below the reel assembly by a telescopic component.

[0010] Optionally, the reel assembly includes:

[0011] A coiling shaft, the bottom end of which is provided with a disk, and the coiling uprights are arranged in a circumferential array on the disk;

[0012] A mounted bearing is provided, which rotatably mounts the reel shaft onto the device frame.

[0013] Optionally, the seated bearings are at least one set, respectively disposed at the upper and lower ends of the coil shaft.

[0014] Optionally, the reel drive assembly includes:

[0015] A drive motor, wherein the drive motor is connected to a drive shaft via a coupling, and the drive shaft is perpendicular to the coil shaft;

[0016] A bevel gear transmission component, comprising a driving bevel gear disposed on the drive shaft and a driven bevel gear disposed on the winding shaft, wherein the driving bevel gear meshes with the driven bevel gear.

[0017] Optionally, a material tray is placed inside the solid solution water tank.

[0018] Optionally, the bottom of the solid solution water tank is provided with a guide rail for its movement and a roller that cooperates with the guide rail.

[0019] Optionally, the lowest point of the coiled upright is higher than the highest point of the solid solution water tank.

[0020] Optionally, the telescopic component can be any one of an electric push rod, a pneumatic cylinder, or a hydraulic cylinder.

[0021] Compared with the prior art, the beneficial effects of this application are:

[0022] The embodiment of this application proposes an upper-drive wire coiling device, which adopts an upper-drive method. The coiling upright is located below the coiling shaft assembly, and a movable solution tank is set below the coiling shaft assembly. The coiling shaft drive assembly is used to drive the coiling shaft assembly to rotate, so that the aluminum alloy wire is coiled on the coiling upright. After coiling, the aluminum alloy wire falls into the solution tank under gravity for timely solution, which prevents the material grains from becoming larger and reduces the need for subsequent additional solution tank configuration. At the same time, the temperature control of the preceding rolling process is easier. Attached Figure Description

[0023] Figure 1 A cross-sectional schematic diagram of the upper drive wire winding device provided in the embodiments of this application;

[0024] Figure 2 This is a top view of the upper drive wire winding device provided in an embodiment of this application.

[0025] Explanation of the labels in the attached drawings:

[0026] 1-Drive motor, 2-Coupling, 3-Drive shaft, 4-Bevel gear transmission component, 5-Rolling shaft, 6-Rolling upright, 7-Solid solution tank, 8-Equipment frame, 9-Material pallet, 10-Guide rail, 11-Hydraulic cylinder, 12-Bearing with seat, 13-Working position one, 14-Working position two. Detailed Implementation

[0027] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0028] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in the embodiments of this application are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0029] In this application, unless otherwise expressly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0030] Furthermore, if the embodiments of this application involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed in this application.

[0031] See attached document Figures 1 to 2As shown, this application embodiment provides an upper-drive wire coiling device, including a device frame 8, a coiling shaft assembly, a coiling shaft drive component, and a solution-dissolving water tank 7. The coiling shaft assembly is rotatably mounted on the device frame 8 along its longitudinal direction. Several circumferentially arranged coiling uprights 6 are provided on one side of the bottom end of the coiling shaft assembly. The coiling shaft drive component is driven to the top end of the coiling shaft to drive the coiling shaft assembly to rotate, thereby coiling the aluminum alloy wire onto the coiling uprights 6. The solution-dissolving water tank 7 is movably located below the coiling shaft assembly. The solution-dissolving water tank 7 is moved in and out of the area below the coiling shaft assembly via a telescopic component. After a coil of aluminum alloy wire is completely wound onto the coiling uprights 6, gravity causes the aluminum alloy wire to fall into the solution-dissolving water tank 7 for immediate dissolution. After the aluminum alloy wire falls into the solution-dissolving water tank 7, the telescopic component moves the solution-dissolving water tank 7 to the outside of the device frame, where it is lifted by a cantilever crane or other lifting equipment to the next process.

[0032] Specifically:

[0033] In this embodiment, as Figure 1 and Figure 2 As shown, the coil assembly includes a coil shaft 5 and a seated bearing 12 for mounting the coil shaft 5. The coil shaft 5 is longitudinally mounted on the device frame 8 via the seated bearing 12, and there is at least one set of seated bearings 12, which are respectively set at the upper and lower ends of the coil shaft 5 to ensure the stability of the coil shaft 5 during rotation. A disc is fixed to the bottom end of the coil shaft 5 by bolts, and the coiling uprights 6 are arranged in a circumferential array on the disc. The aluminum alloy wire is coiled onto the coiling uprights 6 by rotating the coil shaft 5.

[0034] In the above description, the reel drive assembly is used to realize the rotation of the reel rod 5, such as... Figure 1 and Figure 2 As shown, the reel drive assembly includes a drive motor 1 and a bevel gear transmission component 4. The drive motor 1 is fixedly mounted on the side of the device frame 8. The drive motor 1 is connected to a drive shaft 3 via a coupling 2. The drive shaft 3 is rotatably mounted on the device frame 8 via bearings, and the drive shaft 3 is perpendicular to the reel rod 5. The bevel gear transmission component 4 is used to transmit power from the drive motor 1 to the reel rod 5 via the drive shaft 3, thereby realizing the rotation of the reel rod 5. The bevel gear transmission component 4 includes a driving bevel gear disposed on the drive shaft 3 and a driven bevel gear disposed on the reel rod 5. The driving bevel gear meshes with the driven bevel gear.

[0035] The solid solution water tank 7 contains a material tray 9. A guide rail 10 is provided along the moving path of the solid solution water tank 7. Rollers are installed at the bottom of the solid solution water tank 7. The rollers cooperate with the guide rail 10 to make the solid solution water tank 7 slide along the guide rail 10 under the action of the telescopic component. Optionally, the telescopic component is not limited to the use of a hydraulic cylinder 11. At the same time, a working position 13 is defined on the guide rail 10 below the reel assembly. A working position 24 is defined on the guide rail 10 away from the working position 13 and outside the device frame 8.

[0036] As can be imagined, this application embodiment provides an upper-drive wire coiling device. During operation, the drive motor 1 drives the drive shaft 3 through the coupling 2 and the electromagnetic brake for auxiliary braking. The drive shaft 3 is driven by bevel gear meshing, which drives the coiling shaft 5 to rotate. The coiling uprights 6 arranged in a circle are installed at the bottom end of the coiling shaft 5. The rotation of the coiling uprights 6 causes the wire to quickly form a coil. When the working position 13 is in the first position, the solution tank 7 is located directly below the coil and positioned on the guide rail 10. After a batch of wire is coiled, it falls into the solution tank 7 one coil at a time for rapid solution treatment and is collected by the material tray 9 in the solution tank 7. After the coil is collected, the hydraulic cylinder 11 pushes the solution tank 7 to the working position 14 via the guide rail 10. The material tray 9 and the aluminum alloy wire are lifted by a cantilever crane or other crane lifting equipment to the next process position. The material tray 9 is reset and the solution tank 7 is returned to the working position 13. The coiling and solution treatment process is repeated in sequence.

[0037] In summary, the upper-drive wire coiling device provided in this application can promptly dissolve aluminum alloy wire after coiling, preventing the material grains from becoming larger, and can reduce the need for subsequent additional dissolution tanks. At the same time, it makes the temperature control of the preceding rolling process easier.

[0038] The above description is only a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An upper-drive wire winding device, characterized in that, include: Device stand; A coiling shaft assembly is rotatably mounted on the device frame along the longitudinal direction, and a number of circumferentially arranged coiling uprights are provided on one side of the bottom end of the coiling shaft assembly. A reel drive assembly is connected to one side of the top end of the reel assembly to drive the reel assembly to rotate. A solution-treated water tank, which is moved into and out of the area below the reel assembly by a telescopic component.

2. The upper-drive wire winding device according to claim 1, characterized in that, The reel assembly includes: A coiling shaft, the bottom end of which is provided with a disk, and the coiling uprights are arranged in a circumferential array on the disk; A mounted bearing is provided, which rotatably mounts the reel shaft onto the device frame.

3. The upper-drive wire winding device according to claim 2, characterized in that, The bearing with mounting bracket is at least one set, which is respectively disposed at the upper and lower ends of the coil shaft.

4. The upper-drive wire winding device according to claim 2, characterized in that, The reel drive assembly includes: A drive motor, wherein the drive motor is connected to a drive shaft via a coupling, and the drive shaft is perpendicular to the coil shaft; A bevel gear transmission component, comprising a driving bevel gear disposed on the drive shaft and a driven bevel gear disposed on the winding shaft, wherein the driving bevel gear meshes with the driven bevel gear.

5. The upper-drive wire winding device according to claim 1, characterized in that, The solid solution water tank contains a material tray.

6. The upper-drive wire winding device according to claim 1, characterized in that, The bottom of the solid solution water tank is provided with a guide rail for its movement and a roller that cooperates with the guide rail.

7. The upper-drive wire winding device according to claim 1, characterized in that, The lowest point of the coiled upright is higher than the highest point of the solid solution water tank.

8. The upper-drive wire winding device according to claim 1, characterized in that, The telescopic component can be any one of an electric push rod, a pneumatic cylinder, or a hydraulic cylinder.