Industrial aluminum profile extrusion line waste recycling device

Abstract

This application relates to a waste recycling device for industrial aluminum profile extrusion lines, belonging to the field of aluminum profile processing technology. It includes: a frame for supporting the waste recycling device; a cleaning tank mounted on the frame, containing a cleaning agent; a cleaning assembly mounted in the cleaning tank for cleaning the aluminum material; a crushing assembly mounted on the frame near the cleaning tank for crushing the aluminum material; and a conveying assembly mounted on the frame for conveying the aluminum material from the cleaning tank to the crushing assembly. This application can reduce the lubricating oil and impurities on the surface of the residual waste, improve the purity of the remelted waste, enhance the processing quality of the aluminum profiles, and enable the aluminum profiles to be used normally.

Description

Technical Field

[0001] This application relates to the field of aluminum profile processing technology, and in particular to a waste recycling device for industrial aluminum profile extrusion lines. Background Technology

[0002] Currently, aluminum profile extrusion presses are industrial equipment that force aluminum alloy billets through a die to form profiles with specific cross-sectional shapes using high temperature and high pressure. The core process involves placing an aluminum rod heated to 400-500℃ into an extrusion cylinder. A hydraulic system drives the extrusion rod to push the aluminum material through the die orifices. After cooling and shaping, aluminum profiles with complex cross-sections, such as those for doors, windows, tracks, and radiators, are obtained. This equipment consists of an extrusion main unit (die, extrusion rod), a hydraulic power system, a heating device, and an auxiliary traction and straightening mechanism. It features high-efficiency forming (extrudes tens of meters in a single pass), high material utilization (waste can be recycled), and flexible die changing, and is widely used in construction, transportation, electronics, and other fields.

[0003] In the prior art, after the aluminum profile extrusion press extrudes the profile, a pressure residue will be formed at the end of the blank. The pressure residue needs to be sheared by a shearing device. After the pressure residue is sheared, the formed aluminum profile is taken out of the extrusion press, and then the pressure residue is returned to the furnace for remelting. The pressure residue is then processed into a new blank for subsequent aluminum profile extrusion forming.

[0004] Regarding the aforementioned technologies, the inventors believe that the surface of the blank containing the excess pressing portion contains lubricating oil and impurities. If the excess pressing portion is directly remelted and the remelted blank is used to process aluminum profiles, the processing quality of the aluminum profiles will be reduced, affecting the normal use of the aluminum profiles. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a waste recycling device for industrial aluminum profile extrusion lines. It solves the problem that if the surface of the blank in the residual part of the extrusion is contaminated with lubricating oil and impurities, and the residual part is directly remelted and the remelted blank is used to process aluminum profiles, the processing quality of the aluminum profiles will be reduced, which will affect the normal use of the aluminum profiles.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An industrial aluminum profile extrusion line waste recycling device includes: a frame for supporting the waste recycling device; a cleaning tank mounted on the frame for storing cleaning agent; a cleaning assembly mounted in the cleaning tank for cleaning aluminum material; a crushing assembly mounted on the frame near the cleaning tank for crushing aluminum material; and a conveying assembly mounted on the frame for conveying aluminum material from the cleaning tank to the crushing assembly.

[0008] Furthermore, the cleaning assembly includes a support plate, which is horizontally installed in the cleaning tank. A roller brush is rotatably mounted on the cleaning tank, and a drive motor is mounted on the cleaning tank. The output shaft of the drive motor is connected to the roller brush.

[0009] Furthermore, a push plate is provided inside the cleaning tank, and a drive cylinder is installed on the cleaning tank, with one end of the piston rod of the drive cylinder connected to the push plate.

[0010] Furthermore, the crushing assembly includes a support frame, on which crushing rollers and a crushing motor are mounted. Two crushing rollers are spaced apart on the support frame, and the crushing motor is mounted on the support frame. The output shaft of the crushing motor is connected to the crushing rollers.

[0011] Furthermore, the conveying assembly includes a conveyor belt rotatably mounted on the cleaning tank, with one side of the conveyor belt extending toward the bottom of the cleaning tank and the other end extending toward the top near the support frame.

[0012] Furthermore, the conveyor belt is provided with through holes, and a plurality of through holes are spaced apart on the conveyor belt.

[0013] Furthermore, the conveyor belt is provided with partitions, and a plurality of partitions are arranged at intervals around the conveyor belt.

[0014] Furthermore, a guide plate is provided on the cleaning tank, and a guide slope is formed on the guide plate. The guide slope is inclined from one side of the conveyor belt toward the inner side closer to the cleaning tank.

[0015] In summary, this application includes at least the following beneficial technical effects of the waste recycling device for industrial aluminum profile extrusion lines:

[0016] 1. The powder generated after aluminum profile processing is put into the cleaning tank. The cleaning component cleans the waste. During the cleaning process, surface impurities and lubricating oil are removed. Then, the conveying component transports the waste to the side close to the crushing component. The crushing component crushes the waste, thereby reducing the lubricating oil and impurities on the surface of the residual waste, improving the purity of the waste after remelting, improving the processing quality of aluminum profiles, and enabling the aluminum profiles to be used normally.

[0017] 2. The roller brush on the support plate is driven by a motor to rotate, and the drive cylinder pushes the push plate to push the waste material, which improves the convenience of waste collection after cleaning.

[0018] 3. Through the through holes on the conveyor and the guide plates on the cleaning tank, the excess cleaning liquid on the waste material after cleaning can flow back into the cleaning tank. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the waste recycling device for industrial aluminum profile extrusion lines, which is the main feature of this application.

[0020] Figure 2 This is a side view of the main cleaning tank structure provided in this application;

[0021] Figure 3 This is a schematic diagram of the support frame structure that is the main feature of this application.

[0022] Reference numerals: 1. Frame; 2. Cleaning tank; 3. Cleaning assembly; 31. Support plate; 32. Roller brush; 33. Drive motor; 34. Push plate; 35. Drive cylinder; 4. Crushing assembly; 41. Support frame; 42. Crushing roller; 43. Crushing motor; 5. Conveying assembly; 51. Conveyor belt; 52. Partition plate; 53. Through hole; 54. Guide plate; 541. Guide slope. Detailed Implementation

[0023] In order to make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0025] This application discloses a waste recycling device for industrial aluminum profile extrusion lines.

[0026] Reference Figure 1An industrial aluminum profile extrusion line waste recycling device includes a frame 1 with a cleaning tank 2 on the frame 1. Waste is placed in the cleaning tank 2 for cleaning. The frame 1 is equipped with a cleaning component 3, a crushing component 4, and a conveying component 5. The cleaning component 3 cleans the waste. After cleaning, the conveying component transports the waste to the side closer to the crushing component 4, where the crushing component 4 crushes the waste. After crushing, the waste is fed into a furnace by the operator.

[0027] Cleaning agent is placed in cleaning tank 2. When waste material is put into cleaning tank 2, impurities and lubricating oil on the surface of the waste material are removed. To improve the cleaning effect of the waste material, cleaning component 3 includes a support plate 31, which is horizontally installed in cleaning tank 2. In use, the waste material is placed on the support plate 31 for cleaning.

[0028] Reference Figure 2 A roller brush 32 is installed on the cleaning tank 2 and is rotatably mounted inside the cleaning tank 2. A drive motor 33 is installed on the cleaning tank 2 and is mounted on the frame 1. The output shaft of the drive motor 33 is connected to the roller brush 32. In use, the drive motor 33 drives the roller brush 32 to rotate. On the one hand, the rotation of the roller brush 32 can accelerate the flow of cleaning agent in the cleaning tank 2. On the other hand, the roller brush 32 can brush off impurities and lubricating oil from the surface of the waste material, improving the cleaning effect.

[0029] To improve the convenience of waste material transportation, a push plate 34 is provided on the side of the cleaning tank 2 near the support plate 31. A drive cylinder 35 is installed on the cleaning tank 2, and one end of the piston rod of the drive cylinder 35 is connected to the push plate 34. In use, the drive cylinder 35 drives the push plate 34 to slide on the support plate 31. As the push plate 34 slides on the support plate 31, it pushes the waste material on the support plate 31 into the cleaning tank 2.

[0030] Reference Figure 3 The crushing assembly 4 includes a support frame 41, which is installed on one side of the washing tank 2. Two crushing rollers 42 are spaced apart on the support frame 41 and are rotatably mounted on it. A crushing motor 43 is also installed on the support frame 41, with its output shaft connected to the crushing rollers 42. The crushing motor 43 drives the crushing rollers 42 to rotate. During operation, waste material is fed between the two crushing rollers 42. As the crushing rollers 42 rotate, they break the waste material into smaller pieces, improving the melting efficiency of the waste material entering the furnace.

[0031] Furthermore, to improve the conveying of waste material in the washing tank 2 to between the two crushing rollers 42, the conveying assembly includes a conveyor belt 51, which is rotatably mounted on the washing tank 2. One end of the conveyor belt 51 extends towards the bottom of the washing tank 2, and the other end extends towards the top of the support frame 41. In use, as the conveyor belt 51 rotates on the washing tank 2, it conveys the waste material falling from the support plate 31 to one side of the support frame 41.

[0032] To improve the convenience of conveying waste materials by the conveyor belt 51, a partition 52 is provided on the conveyor belt 51. Several partitions 52 are evenly spaced around the conveyor belt 51. When in use, the partitions 52 block the waste materials, so that the conveyor belt 51 can remove the waste materials from the washing tank 2 and reduce the rolling of the waste materials on the conveyor belt 51.

[0033] Since the cleaning tank 2 contains cleaning agent, to reduce cleaning agent loss and adhesion to waste materials, through holes 53 are provided on the conveyor belt 51. Several through holes 53 are evenly spaced along the conveyor belt 51, all penetrating the belt. As the conveyor belt 51 rotates, the cleaning agent on it falls back into the cleaning tank 2 through the through holes 53.

[0034] Furthermore, a guide plate 54 is provided on the cleaning tank 2, and the guide plate 54 is installed on the side of the cleaning tank 2 near the support frame 41. A guiding slope 541 is formed on the guide plate 54, which slopes from the conveyor belt 51 toward the inside of the cleaning tank 2. Since part of the conveyor belt 51 extends out of the cleaning tank 2, the guide plate 54 is located below the extended part of the conveyor belt 51. When the cleaning agent on the conveyor belt 51 falls, the guide plate 54 guides the cleaning agent, allowing it to fall back into the cleaning tank 2.

[0035] Reference Figure 3 During use, the waste material is cleaned in the cleaning tank 2. After cleaning, the conveyor belt 51 transports the waste material to one side of the support frame 41. When the waste material falls between the two crushing rollers 42, the crushing motor 43 drives the crushing rollers 42 to rotate, and the crushing rollers 42 crush the waste material. After being crushed by the crushing rollers 42, the crushed waste material is thrown into the furnace.

[0036] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A device for recovering waste from an industrial aluminium profile extrusion line, characterised in that, include: A frame (1) is used to support a waste recycling device; A cleaning tank (2) is installed on the frame (1) and is used to store cleaning agent. A cleaning assembly (3) is installed in the cleaning tank (2) and is used to clean aluminum material. Crushing assembly (4), which is installed on the side of the frame (1) near the cleaning tank (2), is used to crush aluminum material; A conveying assembly is mounted on the frame (1) and is used to convey aluminum material from the cleaning tank (2) to the crushing assembly (4).

2. The industrial aluminum profile extrusion line scrap recycling device according to claim 1, characterized in that, The cleaning assembly (3) includes a support plate (31), which is horizontally installed in the cleaning tank (2). A roller brush (32) is rotatably installed on the cleaning tank (2), and a drive motor (33) is installed on the cleaning tank (2). The output shaft of the drive motor (33) is connected to the roller brush (32).

3. The industrial aluminum profile extrusion line scrap recycling device according to claim 2, characterized in that, A push plate (34) is provided inside the cleaning tank (2), and a drive cylinder (35) is installed on the cleaning tank (2). One end of the piston rod of the drive cylinder (35) is connected to the push plate (34).

4. The industrial aluminum profile extrusion line scrap recycling device according to claim 1, characterized in that, The crushing assembly (4) includes a support frame (41), on which a crushing roller (42) and a crushing motor (43) are provided. Two crushing rollers (42) are spaced apart on the support frame (41). The crushing motor (43) is mounted on the support frame (41), and the output shaft of the crushing motor (43) is connected to the crushing roller (42).

5. The industrial aluminum profile extrusion line scrap recycling device according to claim 4, characterized in that, The conveying assembly includes a conveyor belt (51) which is rotatably mounted on the cleaning tank (2). One side of the conveyor belt (51) extends toward the bottom of the cleaning tank (2), and the other end extends toward the top near the support frame (41).

6. The industrial aluminum profile extrusion line scrap recycling device according to claim 5, characterized in that, The conveyor belt (51) has through holes (53), and there are several through holes (53) spaced apart on the conveyor belt (51).

7. The industrial aluminum profile extrusion line scrap recycling device according to claim 6, characterized in that, The conveyor belt (51) is provided with partitions (52), and several partitions (52) are arranged at intervals around the conveyor belt (51).

8. The industrial aluminum profile extrusion line scrap recycling device according to claim 6, characterized in that, A guide plate (54) is provided on the cleaning tank (2), and a guide slope (541) is formed on the guide plate (54). The guide slope (541) is inclined from one side of the conveyor belt (51) toward the inner side close to the cleaning tank (2).

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