A dual-axis wire winding spot welding robot

Abstract

The utility model relates to the wire rod spot welding production technical field discloses a kind of double-shaft wire winding spot welding automatic machines, including shell, the inner wall of shell is fixedly connected with wire drum, the outer wall of wire drum is provided with wire rod, the outer wall of wire rod is slidably connected with sliding machine and conveyer and sleeve, the lower surface of sliding machine and conveyer is all fixedly connected in the inner wall of shell, the outer wall of sleeve is fixedly connected with support frame, the lower surface of support frame is fixedly connected in the inner wall of shell, the upper and lower outer wall of support frame is all fixedly connected with support plate, the upper surface of support plate is fixedly connected with hydraulic cylinder. In the utility model, by the cooperation between wire drum, wire rod, sliding machine, conveyer, sleeve, support frame, support plate, hydraulic cylinder, motor one, rotating column, cylinder and clamp plate, wire rod is quickly wound and cut, and the effect of improving production efficiency is achieved.

Description

Technical Field

[0001] This utility model relates to the field of wire spot welding production technology, and in particular to a dual-axis winding spot welding automatic machine. Background Technology

[0002] A dual-axis automatic winding and spot welding machine is a device used to automate the winding and spot welding of wires, winding conductors into coils and then spot welding them. It is commonly used in the manufacturing processes of motors, transformers, induction coils, and other products that require precision winding and spot welding.

[0003] In general, the production of coils is quite complex. The production speed of coils determines the delivery speed of the material strip. Manual or slow winding and cutting will significantly reduce the production speed, especially when a large number of coils need to be produced, which will lead to an extended production cycle and make it impossible to meet the demand for fast delivery. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a dual-axis winding spot welding automatic machine, which aims to improve the problem that the production of coils is relatively complex and the slow winding and cutting will significantly reduce the production speed.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An automatic twin-axis winding spot welding machine includes a housing. A spool is fixedly connected to the inner wall of the housing. Wire is disposed on the outer wall of the spool. A sliding mechanism, a conveyor, and a sleeve are slidably connected to the outer wall of the wire. The lower surfaces of the sliding mechanism and the conveyor are fixedly connected to the inner wall of the housing. A support frame is fixedly connected to the outer wall of the sleeve. The lower surface of the support frame is fixedly connected to the inner wall of the housing. Support plates are fixedly connected to the upper and lower outer walls of the support frame. A hydraulic cylinder is fixedly connected to the upper surface of the support plate. A motor is fixedly connected to the output end of the hydraulic cylinder. The outer wall of the motor is slidably connected to the outer wall of the support plate. A rotating column is fixedly disposed at the output end of the motor. A cylinder is fixedly connected to the inner wall of the housing. A clamping plate is fixedly connected to the output end of the cylinder. The outer walls of the rotating column and the clamping plate are disposed on the outer wall of the wire. A conveying assembly is disposed on the inner wall of the housing for conveying the coil.

[0007] Preferably, the conveying assembly includes a slide rail machine, the lower surface of which is fixedly connected to the inner wall of the housing, and a sliding plate is slidably connected to the upper surface of the slide rail machine, with a fixing frame provided on the outer wall of the sliding plate.

[0008] Preferably, a fixing frame is fixedly connected to the inner wall of the outer shell, and a motor is fixedly connected to the outer wall of the fixing frame.

[0009] Preferably, a turntable is fixedly provided at the output end of the second motor, and a material belt is provided on the inner wall of the turntable.

[0010] Preferably, a fixing plate is fixedly connected to the outer wall of the fixing frame, and a sliding frame is fixedly connected to the outer wall of the fixing plate.

[0011] Preferably, a limit plate is fixedly connected to the outer wall of the sliding frame, a support block is slidably connected to the outer wall of the sliding frame, a fixing column is fixedly connected to the outer wall of the support block, and the outer wall of the fixing column is disposed on the outer wall of the material belt.

[0012] Preferably, a guide frame is fixedly connected to the upper surface of the outer shell, and the outer wall of the material strip is disposed on the inner wall of the guide frame.

[0013] Preferably, a spot welding machine, a cutting machine, and a storage frame are fixedly connected to the upper surface of the outer shell, and the outer walls of the wire and strip are all set on the outer walls of the spot welding machine, the cutting machine, and the storage frame.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, the wire spool, wire, sliding machine, conveyor, sleeve, support frame, support plate, hydraulic cylinder, motor, rotating column, cylinder and clamping plate work together to achieve rapid winding and cutting of wire, thereby improving production efficiency.

[0016] 2. In this utility model, the tension of the material belt during transportation is adjusted through the cooperation between the fixed frame, motor 2, turntable, material belt, fixed plate, sliding frame, limiting plate, support block, fixed column and guide frame, thereby improving the stability of the production line. Attached Figure Description

[0017] Figure 1 A perspective view of a dual-axis winding spot welding automatic machine proposed in this utility model;

[0018] Figure 2 This is a partial structural diagram of the wire tube of a dual-axis winding spot welding automatic machine proposed in this utility model;

[0019] Figure 3 This is a partial structural diagram of the motor of a dual-axis wound spot welding automatic machine proposed in this utility model;

[0020] Figure 4 This is a partial structural diagram of the slide rail mechanism of a dual-axis winding spot welding automatic machine proposed in this utility model;

[0021] Figure 5 This is a partial structural diagram of the fixed column of a dual-axis winding spot welding automatic machine proposed in this utility model.

[0022] Legend:

[0023] 1. Outer shell; 2. Wire spool; 3. Wire; 4. Sliding mechanism; 5. Conveyor; 6. Sleeve; 7. Support frame; 8. Support plate; 9. Hydraulic cylinder; 10. Motor 1; 11. Rotating column; 12. Cylinder; 13. Clamping plate; 14. Sliding rail mechanism; 15. Sliding plate; 16. Fixed frame; 17. Motor 2; 18. Turntable; 19. Material belt; 20. Fixed plate; 21. Sliding frame; 22. Limiting plate; 23. Support block; 24. Fixed column; 25. Guide frame; 26. Spot welding machine; 27. Cutting machine; 28. Storage frame. Detailed Implementation

[0024] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] Reference Figures 1-3 This utility model provides an embodiment of a dual-axis winding spot welding automatic machine, comprising a housing 1, a wire spool 2 fixedly connected to the inner wall of the housing 1, a wire 3 disposed on the outer wall of the wire spool 2, a sliding mechanism 4, a conveyor 5, and a sleeve 6 slidably connected to the outer wall of the wire 3, the lower surfaces of the sliding mechanism 4 and the conveyor 5 being fixedly connected to the inner wall of the housing 1, a support frame 7 fixedly connected to the outer wall of the sleeve 6, the lower surface of the support frame 7 being fixedly connected to the inner wall of the housing 1, and support brackets fixedly connected to both the upper and lower outer walls of the support frame 7. A hydraulic cylinder 9 is fixedly connected to the upper surface of the support plate 8. A motor 10 is fixedly connected to the output end of the hydraulic cylinder 9. The outer wall of the motor 10 is slidably connected to the outer wall of the support plate 8. A rotating column 11 is fixedly installed at the output end of the motor 10. A cylinder 12 is fixedly connected to the inner wall of the outer shell 1. A clamping plate 13 is fixedly connected to the output end of the cylinder 12. The outer walls of the rotating column 11 and the clamping plate 13 are both provided on the outer wall of the wire 3. A conveying assembly is provided on the inner wall of the outer shell 1. The conveying assembly is used to convey the coil.

[0026] Specifically, the outer casing 1 provides fixed support for the spool 2. The sliding mechanism 4 transports the wire 3 from the inner wall of the spool 2 to the inner wall of the conveyor 5, which in turn transports the wire 3 to the inner wall of the sleeve 6. The support frame 7 provides fixed support for the sleeve 6, ensuring its stability. The outer casing 1 also provides fixed support for the support frame 7. Furthermore, the support frame 7 provides fixed support for the upper and lower support plates 8, which in turn provide fixed support for the hydraulic cylinder 9. When the cylinder is opened... When hydraulic cylinder 9 is activated, it drives motor 10 to slide, thereby causing the rotating columns 11 on both sides to slide in alignment and lock with the wire 3 on the outer wall of sleeve 6. Then, motor 10 is activated, which drives the rotating columns 11 to rotate, causing the wire 3 to be wound around the outer wall of the rotating columns 11. After the winding is completed, cylinder 12 is activated, which drives clamping plate 13 to slide. The sliding of clamping plates 13 on both sides cuts the wire 3, allowing the wire 3 to automatically and quickly complete the winding and cutting process, thus improving production efficiency.

[0027] Reference Figure 2 and Figure 4 The conveying assembly includes a slide rail machine 14, the lower surface of which is fixedly connected to the inner wall of the housing 1, and a sliding plate 15 is slidably connected to the upper surface of the slide rail machine 14. A fixing frame 16 is provided on the outer wall of the sliding plate 15.

[0028] Specifically, the outer casing 1 can provide fixed support for the slide rail machine 14. When the slide rail machine 14 is turned on, the slide rail machine 14 will drive the sliding plate 15 to slide, and the sliding of the sliding plate 15 will drive the coil to slide, thus delivering the coil to the designated position.

[0029] Reference Figure 5 A fixed frame 16 is fixedly connected to the inner wall of the outer shell 1, and a motor 17 is fixedly connected to the outer wall of the fixed frame 16. A turntable 18 is fixedly installed at the output end of the motor 17, and a material belt 19 is installed on the inner wall of the turntable 18. A fixed plate 20 is fixedly connected to the outer wall of the fixed frame 16, and a sliding frame 21 is fixedly connected to the outer wall of the fixed plate 20. A limit plate 22 is fixedly connected to the outer wall of the sliding frame 21, and a support block 23 is slidably connected to the outer wall of the sliding frame 21. A fixed column 24 is fixedly connected to the outer wall of the support block 23, and the outer wall of the fixed column 24 is installed on the outer wall of the material belt 19. A guide frame 25 is fixedly connected to the upper surface of the outer shell 1, and the outer wall of the material belt 19 is installed on the inner wall of the guide frame 25. A spot welding machine 26, a cutting machine 27, and a storage frame 28 are fixedly connected to the upper surface of the outer shell 1. The outer walls of the wire 3 and the material belt 19 are all installed on the outer walls of the spot welding machine 26, the cutting machine 27, and the storage frame 28.

[0030] Specifically, the outer casing 1 provides fixed support for the fixed frame 16, which in turn provides fixed support for the motor 17. When the motor 17 is turned on, it drives the turntable 18 to rotate, which in turn conveys the material belt 19 to the inner wall of the guide frame 25. Simultaneously, the fixed frame 16 provides fixed support for the fixed plate 20, which in turn provides fixed support for the sliding frame 21. The sliding frame 21, in turn, provides fixed support for the limiting plate 22 and also supports the support block 23, allowing the support block 23 to slide between the sliding frame 21 and the limiting plate 22. Between the connection points of the position plates 22, the support block 23 can also provide fixed support for the fixed column 24. The fixed column 24 can adjust the tension of the material strip 19 when it is conveyed to the inner wall of the guide frame 25, so as to avoid the material strip 19 from breaking due to being too tight or slipping or shifting due to being too loose during the conveying process, thus improving the stability of the production line. When the material strip 19 passes through the guide frame 25, it will be conveyed to the outer wall of the spot welding machine 26. The spot welding machine 26 can weld the material strip 19 and the wire 3. When the welded material strip 19 is conveyed to the outer wall of the cutting machine 27, the material strip 19 can be cut according to the same length. Finally, the material strip 19 is conveyed to the upper surface of the storage frame 28 for temporary storage.

[0031] Working principle: When the device is needed, first open the sliding mechanism 4 to transport the wire 3 to the inner wall of the conveyor 5. Then, open the conveyor 5 to transport the wire 3 to the inner wall of the sleeve 6. Next, open the hydraulic cylinder 9, which drives the motor 10 and the rotating column 11 to slide and center. Then, open the motor 10 to drive the rotating column 11 to rotate and wind the wire 3. Next, open the cylinder 12, which drives the clamping plate 13 to slide and cut the wire 3, so that the wire 3 can quickly and automatically complete the winding and cutting process. Finally, turn on the second motor 17 to allow the second motor to... 17 drives the turntable 18 to rotate, and the rotation of the turntable 18 will drive the material belt 19 to be conveyed to the inner wall of the guide frame 25. By adjusting the position of the limiting plate 22, the sliding distance of the support block 23 is adjusted, thereby adjusting the distance of the fixed column 24. At the same time, adjusting the distance of the fixed column 24 adjusts the tension of the material belt 19 when it slides. That is, this device can not only improve production efficiency by quickly winding and cutting the wire 3, but also improve the stability of the production line by adjusting the tension of the material belt 19 to prevent the material belt 19 from breaking due to being too tight or slipping or shifting due to being too loose.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dual axis wire winding spot welding robot comprising a housing (1), characterized in that: A spool (2) is fixedly connected to the inner wall of the outer shell (1). A wire (3) is provided on the outer wall of the spool (2). A sliding mechanism (4), a conveyor (5), and a sleeve (6) are slidably connected to the outer wall of the wire (3). The lower surfaces of the sliding mechanism (4) and the conveyor (5) are fixedly connected to the inner wall of the outer shell (1). A support frame (7) is fixedly connected to the outer wall of the sleeve (6). The lower surface of the support frame (7) is fixedly connected to the inner wall of the outer shell (1). Support plates (8) are fixedly connected to the upper and lower outer walls of the support frame (7). The upper surface of the support plate (8) is fixedly connected to the support plate (8). A hydraulic cylinder (9) is connected, and a motor (10) is fixedly connected to the output end of the hydraulic cylinder (9). The outer wall of the motor (10) is slidably connected to the outer wall of the support plate (8). A rotating column (11) is fixedly provided at the output end of the motor (10). A cylinder (12) is fixedly connected to the inner wall of the outer shell (1). A clamping plate (13) is fixedly connected to the output end of the cylinder (12). The outer walls of the rotating column (11) and the clamping plate (13) are both provided on the outer wall of the wire (3). A conveying assembly is provided on the inner wall of the outer shell (1). The conveying assembly is used to convey the coil.

2. A twin-spindle wire winding spot welding robot according to claim 1, characterized in that: The conveying assembly includes a slide rail machine (14), the lower surface of which is fixedly connected to the inner wall of the outer shell (1), and a sliding plate (15) is slidably connected to the upper surface of the slide rail machine (14). A fixing frame (16) is provided on the outer wall of the sliding plate (15).

3. A twin-spindle wire winding spot welding robot according to claim 2, characterized in that: A fixing frame (16) is fixedly connected to the inner wall of the outer shell (1), and a motor (17) is fixedly connected to the outer wall of the fixing frame (16).

4. A twin-spindle wire winding spot welding robot according to claim 3, characterized in that: The output end of the second motor (17) is fixedly provided with a turntable (18), and the inner wall of the turntable (18) is provided with a material belt (19).

5. A twin-spindle wire winding spot welding robot according to claim 4, characterized in that: A fixing plate (20) is fixedly connected to the outer wall of the fixing frame (16), and a sliding frame (21) is fixedly connected to the outer wall of the fixing plate (20).

6. A twin-spindle wire winding spot-welding robot according to claim 5, characterized in that: The outer wall of the sliding frame (21) is fixedly connected to a limit plate (22), and the outer wall of the sliding frame (21) is slidably connected to a support block (23). The outer wall of the support block (23) is fixedly connected to a fixing column (24), and the outer wall of the fixing column (24) is set on the outer wall of the material belt (19).

7. A twin-spindle wire winding spot welding robot according to claim 4, characterized in that: A guide frame (25) is fixedly connected to the upper surface of the outer shell (1), and the outer wall of the material strip (19) is set on the inner wall of the guide frame (25).

8. The dual-axis wire winding spot welding robot of claim 1, wherein: The upper surface of the outer shell (1) is fixedly connected to a spot welding machine (26), a cutting machine (27), and a storage frame (28), and the outer walls of the wire (3) and the strip (19) are all set on the outer walls of the spot welding machine (26), the cutting machine (27), and the storage frame (28).

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