Aluminum alloy ingot production surface polisher

By designing protective components in aluminum alloy ingot production equipment, the safety issues caused by waste chips and sparks have been resolved, resulting in improved equipment safety and reduced noise.

CN224390742UActive Publication Date: 2026-06-23CHONGQING DONGFENGYU IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING DONGFENGYU IND CO LTD
Filing Date
2025-06-16
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

The existing aluminum alloy ingot production equipment lacks protective devices, resulting in waste and sparks splashing onto workers, which poses a low safety risk.

Method used

A protective assembly is designed, comprising a support frame, a movable frame, a protective frame, a transparent plate, a driving component, and an abutment ring. The driving component drives the movable frame and the protective frame to move up and down, covering the polishing machine body and preventing waste chips and sparks from splashing out.

Benefits of technology

It effectively prevents waste and sparks from splashing onto workers, improves equipment safety, reduces noise, and facilitates parts replacement.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224390742U_ABST
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Abstract

The utility model relates to the technical field of polishing machine, concretely relates to an aluminium alloy ingot production surface polishing machine, including base, body and protection subassembly, the body is installed on the base, the protection subassembly includes support frame, removal frame, protection frame, transparent plate, drive component and abutment ring, support frame and base fixed connection lie in the side of support frame far from base, removal frame and support frame sliding connection lie in the side of support frame far from base, protection frame and removal frame fixed connection lie in the side of removal frame far from support frame, transparent plate and protection frame fixed connection lie in the side of protection frame far from removal frame, drive component is installed on the protection frame, drive component drive removal frame removes, abutment ring and protection frame fixed connection lie in the side of protection frame close to base, can effectively avoid the scrap and spark splash to the staff body, has improved the security of equipment.
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Description

Technical Field

[0001] This utility model relates to the field of polishing machine technology, and in particular to a surface polishing machine for aluminum alloy ingot production. Background Technology

[0002] A search revealed a Chinese utility model patent with publication number CN215394504U entitled "A Surface Grinding Machine for Carrier Plate Processing". However, it has some shortcomings. The aluminum alloy ingot is in block shape, but the sides of the aluminum alloy ingot have different curvatures. The existing device cannot be adjusted according to the sides of the aluminum alloy ingot for grinding operations.

[0003] The existing patent CN218504143U describes a surface polishing machine for producing aluminum alloy ingots, which includes a base plate, a clamping unit for clamping aluminum alloy ingot raw materials on the base plate, a rotation adjustment unit on the clamping unit, and a polishing unit on the base plate. Through the rotation adjustment unit, a first rotating plate and a second rotating plate can rotate. After the first clamping plate and the second clamping plate clamp the aluminum alloy ingot raw materials, the first rotating plate and the second rotating plate are rotated to rotate the aluminum alloy ingot raw materials. Then, a limiting pin is inserted through a hole inserted into a first connecting plate and inserted into a corresponding position to limit the aluminum alloy ingot raw materials.

[0004] During the actual polishing process, sparks and debris will be splashed out. However, the existing equipment does not have a protective device to intercept them, which will cause the debris and sparks to splash onto the workers, causing them to be injured, resulting in low safety. Utility Model Content

[0005] The purpose of this invention is to provide a surface polishing machine for aluminum alloy ingot production, which solves the problem that existing equipment lacks protective devices to intercept waste and sparks, resulting in workers being injured and having low safety.

[0006] To achieve the above objectives, this utility model provides a surface polishing machine for aluminum alloy ingot production, comprising a base, a body, and a protective assembly. The body is mounted on the base. The protective assembly includes a support frame, a movable frame, a protective frame, a transparent plate, a driving component, and an abutment ring. The support frame is fixedly connected to the base and located on the side of the support frame away from the base. The movable frame is slidably connected to the support frame and located on the side of the support frame away from the base. The protective frame is fixedly connected to the movable frame and located on the side of the movable frame away from the support frame. The transparent plate is fixedly connected to the protective frame and located on the side of the protective frame away from the movable frame. The driving component is mounted on the protective frame and drives the movable frame to move. The abutment ring is fixedly connected to the protective frame and located on the side of the protective frame closer to the base.

[0007] The driving component includes a threaded rod, a driving wheel, a driving element, and a limiting element. The threaded rod is rotatably connected to the movable frame and is located on the side of the movable frame away from the protective frame, and is connected to the support frame. The driving wheel is fixedly connected to the threaded rod and is located on the side of the threaded rod away from the support frame. The driving element is mounted on the protective frame and drives the driving wheel to rotate. The limiting element is mounted on the protective frame and restricts the rotation of the driving wheel.

[0008] The driving element includes a mounting base, a rotating shaft, and a transmission gear. The mounting base is fixedly connected to the protective frame and is located on the side of the protective frame away from the transparent plate. The rotating shaft is rotatably connected to the mounting base and is located on the side of the mounting base away from the protective frame. The transmission gear is fixedly connected to the rotating shaft and is located on the side of the rotating shaft away from the mounting base, and meshes with the driving wheel.

[0009] The limiting element includes a mounting bracket, a driving component, and an abutment block. The mounting bracket is fixedly connected to the protective frame and is located on the side of the protective frame near the mounting base. The abutment block is connected to the mounting bracket through the driving component, and the driving component drives the abutment block to move. The abutment block abuts against the transmission gear.

[0010] The driving component includes a mounting cylinder and a driving rod. The mounting cylinder is fixedly connected to the mounting frame and is located on the side of the mounting frame away from the protective frame. The driving rod is slidably connected to the mounting cylinder and is located on the side of the mounting cylinder away from the mounting frame, and is connected to the abutment block.

[0011] This utility model discloses a surface polishing machine for aluminum alloy ingot production. A support frame is bolted to a base. A movable frame is slidably mounted on the support frame, allowing it to move up and down on the outside of the support frame. A protective frame is bolted to the movable frame, enabling it to move up and down and cover the main body. A transparent plate is fixedly mounted on the protective frame, allowing workers to observe the internal polishing process. A driving component is mounted on the protective frame, driving the movable frame to move up and down, facilitating parts replacement. An abutment ring is installed on the protective frame near the base to prevent rigid collisions, reducing noise and effectively preventing waste and sparks from splashing onto workers, thus improving equipment safety. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of a surface polishing machine for producing aluminum alloy ingots according to the first embodiment of this utility model.

[0014] Figure 2 This is a schematic diagram of the overall structure of the protective component according to the first embodiment of this utility model.

[0015] Figure 3 This is the first embodiment of the present utility model. Figure 2 Enlarged view of point A in the middle.

[0016] In the diagram: 100-base, 101-body, 102-support frame, 103-moving frame, 104-protective frame, 105-transparent plate, 106-abutment ring, 107-threaded rod, 108-drive wheel, 109-mounting seat, 110-rotating shaft, 111-mounting bracket, 112-abutment block, 113-mounting cylinder, 114-drive rod, 115-transmission gear. Detailed Implementation

[0017] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0018] The first embodiment of this application is as follows:

[0019] Please see Figures 1 to 3 , Figure 1 This is a schematic diagram of the overall structure of a surface polishing machine for producing aluminum alloy ingots according to the first embodiment of this utility model. Figure 2 This is a schematic diagram of the overall structure of the protective component according to the first embodiment of this utility model. Figure 3 This is the first embodiment of the present utility model. Figure 2 Enlarged view of point A in the middle.

[0020] This utility model provides a surface polishing machine for aluminum alloy ingot production, including a base 100, a body 101, and a protective assembly. The protective assembly includes a support frame 102, a moving frame 103, a protective frame 104, a transparent plate 105, a driving component, and an abutment ring 106. The driving component includes a threaded rod 109, driving wheels 108 and 108, a driving element, and a limiting element. The driving element includes a mounting base 109, a rotating shaft 110, and a transmission gear 115. The limiting element includes a mounting frame 111, a driving part, and an abutment block 112. The driving part includes a mounting cylinder 113 and a driving rod 114. This solution solves the problem that existing equipment lacks a protective device for interception, resulting in waste and sparks splashing onto workers, causing injury and low safety.

[0021] In this specific embodiment, the body 101 is mounted on the base 100. The body 101 is the polishing device described in the prior art patent CN218504143U, a surface polishing machine for aluminum alloy ingot production. The body 101 is mounted above the base 100, and the base 100 supports the body 101, enabling the body 101 to polish the parts. This solution effectively avoids waste chips and sparks splashing onto the workers, improving the safety of the equipment.

[0022] The support frame 102 is fixedly connected to the base 100 and located on the side of the support frame 102 away from the base 100. The movable frame 103 is slidably connected to the support frame 102 and located on the side of the support frame 102 away from the base 100. The protective frame 104 is fixedly connected to the movable frame 103 and located on the side of the movable frame 103 away from the support frame 102. The transparent plate 105 is fixedly connected to the protective frame 104 and located on the side of the protective frame 104 away from the movable frame 103. The driving component is mounted on the protective frame 104 and drives the movable frame 103 to move. The abutment ring 106 is fixedly connected to the protective frame 104 and located on the side of the protective frame 104 closer to the base 100. The support frame 102 is bolted to the base 100, and the movable frame 103 is slidably mounted on the support frame 102, so that the... The movable frame 103 can move up and down on the outside of the support frame 102. The protective frame 104 is bolted to the movable frame 103, allowing the movable frame 103 to move the protective frame 104 up and down, thus covering the main body 101. The transparent plate 105 is fixedly installed on the protective frame 104, allowing workers to observe the internal polishing process. The driving component is installed on the protective frame 104, driving the movable frame 103 to move, thereby allowing the protective frame 104 to move up and down, facilitating parts replacement. The abutment ring 106 is installed on the side of the protective frame 104 near the base 100, preventing rigid collisions between the protective frame 104 and the base 100, reducing noise, and effectively preventing waste and sparks from splashing onto workers, thus improving equipment safety.

[0023] Secondly, the threaded rod 109 is rotatably connected to the movable frame 103 and is located on the side of the movable frame 103 away from the protective frame 104, and is connected to the support frame 102; the drive wheel 108108 is fixedly connected to the threaded rod 109 and is located on the side of the threaded rod 109 away from the support frame 102; the drive element is mounted on the protective frame 104, and the drive element drives the drive wheel 108108 to rotate; the limiting element is mounted on the protective frame 104, and the limiting element restricts the rotation of the drive wheel 108108; the threaded rod 109 is mounted on the movable frame 103 through a bearing, so that the threaded rod 109 can rotate on the movable frame 103, and the threaded rod 109 extends into the... In the aforementioned support frame 102, the support frame 102 has a threaded hole that mates with the threaded rod 109, thereby enabling the threaded rod 109 to drive the protective frame 104 to move up and down when rotating. The drive wheel 108108 is fixedly mounted on the threaded rod 109, and drives the threaded rod 109 to rotate through the drive wheel 108108, thereby controlling the up and down movement of the protective frame 104. The drive element is mounted on the protective frame 104, and drives the drive wheel 108108 to rotate through the drive element, thereby controlling the rotation of the threaded rod 109. The limiting element is mounted on the protective frame 104, and limits the rotation of the drive wheel 108108 through the limiting element, thereby fixing the protective frame 104 in a designated position.

[0024] Meanwhile, the mounting base 109 is fixedly connected to the protective frame 104 and is located on the side of the protective frame 104 away from the transparent plate 105; the rotating shaft 110 is rotatably connected to the mounting base 109 and is located on the side of the mounting base 109 away from the protective frame 104; the transmission gear 115 is fixedly connected to the rotating shaft 110 and is located on the side of the rotating shaft 110 away from the mounting base 109, and meshes with the drive wheel 108108; the mounting base 109 is installed on the protective frame 104 by bolts. On frame 104, the rotating shaft 110 is mounted on the mounting base 109 via bearings, allowing the rotating shaft 110 to rotate on the mounting base 109. The transmission gear 115 is fixedly mounted on the rotating shaft 110 and meshes with the drive wheel 108, driving the drive wheel 108 to rotate via the rotating shaft 110. A stepper motor is mounted on the protective frame 104 to drive the rotating shaft 110 to rotate, and the up and down movement of the protective frame 104 is controlled by the forward and reverse rotation of the stepper motor.

[0025] Additionally, the mounting bracket 111 is fixedly connected to the protective frame 104 and is located on the side of the protective frame 104 near the mounting base 109; the abutment block 112 is connected to the mounting bracket 111 through the driving component, the driving component drives the abutment block 112 to move, the abutment block 112 abuts against the transmission gear 115, the mounting bracket 111 is mounted on the protective frame 104 by bolts, the abutment block 112 is mounted on the mounting bracket 111 through the driving component, the driving component drives the abutment block 112 to move, so that the abutment block 112 abuts against the transmission gear 115, thereby fixing the transmission gear 115, thereby restricting the rotation of the drive wheel 108 by the transmission gear 115.

[0026] Finally, the mounting cylinder 113 is fixedly connected to the mounting frame 111 and is located on the side of the mounting frame 111 away from the protective frame 104; the drive rod 114 is slidably connected to the mounting cylinder 113 and is located on the side of the mounting cylinder 113 away from the mounting frame 111, and is connected to the abutment block 112. The mounting cylinder 113 is bolted to the mounting frame 111, and the mounting frame 111 supports the mounting cylinder 113. The drive rod 114 is slidably mounted on the mounting cylinder 113, and the other end of the drive rod 114 is bolted to the abutment block 112. A hydraulic rod is installed inside the mounting cylinder 113 to drive the drive rod 114 to move, so that the drive rod 114 drives the abutment block 112 to move, thereby causing the abutment block 112 to abut against the transmission gear 115, thereby fixing the transmission gear 115.

[0027] Using the surface polishing machine for aluminum alloy ingots according to this embodiment, during polishing, the rotating shaft 110 is driven to rotate by a stepper motor. Simultaneously with the stepper motor starting, the drive rod 114 drives the abutment block 112 to move, causing the abutment block 112 to disengage from the transmission gear 115. The rotating shaft 110 drives the transmission gear to rotate, which in turn causes the drive wheel 108 to drive the threaded rod 109 to rotate, causing the protective frame 104 to move downwards, completely covering the main body 101. The polishing process is observed through the transparent plate 105, thus effectively preventing waste and sparks from splashing onto workers and improving equipment safety.

[0028] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A surface polishing machine for producing aluminum alloy ingots, comprising a base and a body, wherein the body is mounted on the base, characterized in that, It also includes protective components; The protective assembly includes a support frame, a movable frame, a protective frame, a transparent plate, a driving component, and an abutment ring. The support frame is fixedly connected to the base and is located on the side of the support frame away from the base. The movable frame is slidably connected to the support frame and is located on the side of the support frame away from the base. The protective frame is fixedly connected to the movable frame and is located on the side of the movable frame away from the support frame. The transparent plate is fixedly connected to the protective frame and is located on the side of the protective frame away from the movable frame. The driving component is mounted on the protective frame and drives the movable frame to move. The abutment ring is fixedly connected to the protective frame and is located on the side of the protective frame closer to the base.

2. The surface grinding machine for producing aluminum alloy ingots as described in claim 1, characterized in that, The driving component includes a threaded rod, a driving wheel, a driving element, and a limiting element. The threaded rod is rotatably connected to the movable frame and is located on the side of the movable frame away from the protective frame, and is connected to the support frame. The driving wheel is fixedly connected to the threaded rod and is located on the side of the threaded rod away from the support frame. The driving element is mounted on the protective frame and drives the driving wheel to rotate. The limiting element is mounted on the protective frame and restricts the rotation of the driving wheel.

3. The surface grinding machine for producing aluminum alloy ingots as described in claim 2, characterized in that, The driving element includes a mounting base, a rotating shaft, and a transmission gear. The mounting base is fixedly connected to the protective frame and is located on the side of the protective frame away from the transparent plate. The rotating shaft is rotatably connected to the mounting base and is located on the side of the mounting base away from the protective frame. The transmission gear is fixedly connected to the rotating shaft and is located on the side of the rotating shaft away from the mounting base, and meshes with the drive wheel.

4. The surface grinding machine for producing aluminum alloy ingots as described in claim 3, characterized in that, The limiting element includes a mounting bracket, a driving component, and an abutment block. The mounting bracket is fixedly connected to the protective frame and is located on the side of the protective frame near the mounting base. The abutment block is connected to the mounting bracket through the driving component, and the driving component drives the abutment block to move. The abutment block abuts against the transmission gear.

5. The surface grinding machine for producing aluminum alloy ingots as described in claim 4, characterized in that, The driving component includes a mounting cylinder and a driving rod. The mounting cylinder is fixedly connected to the mounting frame and is located on the side of the mounting frame away from the protective frame. The driving rod is slidably connected to the mounting cylinder and is located on the side of the mounting cylinder away from the mounting frame, and is connected to the abutment block.