Aluminum profile quenching and cooling conveying line

Abstract

The utility model discloses an aluminium profile quenching and cooling conveying line relates to aluminium profile cooling technical field. The utility model discloses a conveyor, and the conveyor includes the frame, still includes: cooling mechanism, the cooling mechanism sets up at the top of conveyor, and the cooling mechanism is used for quenching and cooling to aluminium profile. The utility model discloses through setting up cooling mechanism, specifically is the start motor drive rotation roller clockwise rotation, and aluminium profile is put into the conveyor belt on the conveyor from the right side, and the right rotation roller drives left rotation roller rotation to convey aluminium profile to the right, and the water pipe is inserted into the water injection pipe of main water tank and vice -water tank, and the water of main water tank is quenched and cooled to the top of aluminium profile through the spray head, and starts pump machine no.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum profile cooling technology, and in particular relates to an aluminum profile quenching and cooling conveyor line. Background Technology

[0002] Aluminum profiles are widely used in construction, rail transportation, aerospace, and electronic equipment due to their lightweight, high strength, and corrosion resistance. Quenching and cooling is a key process in the production of aluminum profiles. Its core function is to rapidly cool the high-temperature aluminum profiles (usually above 500℃) after extrusion to room temperature, so as to promote phase transformation inside the aluminum alloy and obtain the required mechanical properties, such as strength, hardness, and toughness.

[0003] Traditional aluminum profile quenching and cooling mainly involves fixed spraying, where water is sprayed onto the surface of the aluminum profile for quenching and cooling. However, this method cannot effectively quench and cool the bottom of the aluminum profile. In this case, workers need to use tools to flip the aluminum profile over to quench and cool the bottom, which increases the workload of workers and the time required, resulting in a decrease in overall work efficiency. To address this, we have proposed an aluminum profile quenching and cooling conveyor line. Utility Model Content

[0004] The purpose of this invention is to provide an aluminum profile quenching and cooling conveyor line. By setting up a cooling mechanism, specifically, a motor drives a rotating roller to rotate clockwise. The aluminum profile is placed onto the conveyor belt from the right side. The right rotating roller drives the left rotating roller to rotate, conveying the aluminum profile to the right. Water pipes are inserted into the main water tank and the auxiliary water tank's water inlet pipes. Water from the main water tank is used to quench and cool the top of the aluminum profile through nozzles. Simultaneously, a pump is started, and water from the auxiliary water tank enters the bottom spray box through a water supply pipe and a branch pipe. The bottom of the aluminum profile is then quenched and cooled by fan-shaped nozzles through a metal mesh. This method allows for all-around quenching and cooling of the aluminum profile, greatly improving the yield rate and solving the problem that existing methods for quenching and cooling aluminum profiles often use fixed spraying, which fails to effectively quench and cool the bottom of the aluminum profile.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an aluminum profile quenching and cooling conveyor line, including a conveyor, the conveyor including a frame, two support plates fixedly connected to the top of the frame, and further including:

[0007] A cooling mechanism, located at the top of the conveyor, is used for quenching and cooling the aluminum profiles; and

[0008] A recycling mechanism is located at the bottom of the conveyor and is used to recycle cooling water.

[0009] Furthermore, two rotating rollers are rotatably connected inside the frame, and several fixing rings are fixedly connected to the outer rings of the two rotating rollers. Several conveyor belts are sleeved on the outer surfaces of the two rotating rollers. A motor is fixedly connected to the front of the frame, and the output end of the motor is fixedly connected to the rotating roller located on the right side through a coupling. A support roller is rotatably connected inside the frame, and two anti-detachment rings are fixedly connected to the outer surface of the support roller.

[0010] Furthermore, the cooling mechanism includes a main water tank and an auxiliary water tank fixedly connected to the top of two support plates. Water injection pipes are fixedly connected to the top of both the main water tank and the auxiliary water tank, and several nozzles are fixedly connected to the bottom of the main water tank.

[0011] Furthermore, a pump is fixedly connected to the front of the auxiliary water tank, a water supply pipe is fixedly connected to the bottom of the pump, a diversion pipe is fixedly connected to the front of the frame, and the other end of the water supply pipe is fixedly connected to the right side of the diversion pipe.

[0012] Furthermore, two bottom spray boxes are fixedly connected to the back of the diverter pipe. The ends of the two bottom spray boxes away from the diverter pipe are fixedly connected to the front of the inner wall of the frame. Several fan-shaped nozzles are fixedly connected to the top of the bottom spray boxes.

[0013] Furthermore, a water collection tank is fixedly connected to the bottom of the frame, and a water storage box is fixedly connected to the bottom of the water collection tank. A filter screen is inserted inside the water storage box.

[0014] Furthermore, a second pump is fixedly connected to the bottom of the water storage box, and a return pipe is fixedly connected to the back of the second pump. The other end of the return pipe is fixedly connected to the top of the main water tank.

[0015] This utility model has the following beneficial effects:

[0016] This invention features a cooling mechanism. Specifically, a motor drives a rotating roller to rotate clockwise. The aluminum profile is fed onto the conveyor belt from the right side. The right-side rotating roller drives the left-side rotating roller to transport the aluminum profile to the right. Water pipes are inserted into the main water tank and the auxiliary water tank. Water from the main water tank is sprayed through nozzles to quench and cool the top of the aluminum profile. Simultaneously, a pump is started, and water from the auxiliary water tank enters the bottom spray box through a water supply pipe and a branch pipe. The bottom of the aluminum profile is quenched and cooled by fan-shaped nozzles through a metal mesh. This method allows for all-around quenching and cooling of the aluminum profile, greatly improving production efficiency.

[0017] This utility model incorporates a recycling mechanism. Specifically, cooling water is collected in a water collection chamber, filtered through a filter screen, and then gathered into a water storage box. The filter screen removes oxides that have detached from the aluminum profile. During cooling, a second pump is activated to pump the water in the storage box back to the main water tank through a return pipe, thus achieving water recycling. Staff can periodically remove the filter screen for cleaning and reinstall it. The sealing gasket at the contact point between the filter screen and the water storage box prevents leakage. This method enables the recycling of water resources.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the diversion pipe structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the overall structure of the cooling component of this utility model;

[0023] Figure 4 This is a schematic diagram of the bottom spray box structure of this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Conveyor; 11. Frame; 111. Support plate; 12. Rotating roller; 121. Motor; 122. Fixing ring; 13. Support roller; 2. Cooling mechanism; 21. Main water tank; 211. Water injection pipe; 212. Nozzle; 22. Auxiliary water tank; 221. Pump 1; 222. Water delivery pipe; 223. Diverter pipe; 224. Bottom spray box; 225. Fan-shaped nozzle; 23. Water curtain; 3. Recovery mechanism; 31. Water collection tank; 32. Water storage box; 321. Filter screen; 322. Pump 2; 323. Return pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-4 As shown, this utility model is an aluminum profile quenching and cooling conveyor line, including a conveyor 1, the conveyor 1 including a frame 11, two support plates 111 fixedly connected to the top of the frame 11, and also including:

[0028] Cooling mechanism 2, located at the top of conveyor 1, is used for quenching and cooling the aluminum profiles; and

[0029] The recycling mechanism 3 is located at the bottom of the conveyor 1 and is used to recycle cooling water.

[0030] The frame 11 has two rotating rollers 12 rotatably connected inside. Each of the two rotating rollers 12 has several fixed rings 122 fixedly connected to its outer ring. Several conveyor belts are fitted on the outer surface of the two rotating rollers 12. A motor 121 is fixedly connected to the front of the frame 11. The output end of the motor 121 is fixedly connected to the rotating roller 12 located on the right side through a coupling. A support roller 13 is rotatably connected inside the frame 11. Two anti-detachment rings are fixedly connected to the outer surface of the support roller 13.

[0031] The cooling mechanism 2 includes a main water tank 21 and an auxiliary water tank 22 fixedly connected to the top of two support plates 111. Water injection pipes 211 are fixedly connected to the top of both the main water tank 21 and the auxiliary water tank 22. Several nozzles 212 are fixedly connected to the bottom of the main water tank 21.

[0032] A pump 221 is fixedly connected to the front of the auxiliary water tank 22, and a water supply pipe 222 is fixedly connected to the bottom of the pump 221. A diversion pipe 223 is fixedly connected to the front of the frame 11, and the other end of the water supply pipe 222 is fixedly connected to the right side of the diversion pipe 223.

[0033] Two bottom spray boxes 224 are fixedly connected to the back of the diversion pipe 223. The ends of the two bottom spray boxes 224 away from the diversion pipe 223 are fixedly connected to the front of the inner wall of the frame 11. Several fan-shaped nozzles 225 are fixedly connected to the top of the bottom spray boxes 224. The motor 121 is started to drive the rotating roller 12 to rotate clockwise. The aluminum profile is put into the conveyor belt of the conveyor 1 from the right side. The right rotating roller 12 drives the left rotating roller 12 to rotate to transport the aluminum profile to the right. The water pipe is inserted into the water injection pipe 211 of the main water tank 21 and the auxiliary water tank 22. The water in the main water tank 21 is used to quench and cool the top of the aluminum profile through the nozzle 212. At the same time, the pump 221 is started. The water in the auxiliary water tank 22 enters the bottom spray box 224 through the water supply pipe 222 and the diversion pipe 223. The fan-shaped nozzles 225 quench and cool the bottom of the aluminum profile through the metal mesh. This method can quench and cool the aluminum profile in all directions, which greatly improves the production efficiency.

[0034] A water collection tank 31 is fixedly connected to the bottom of the frame 11, and a water storage box 32 is fixedly connected to the bottom of the water collection tank 31. A filter screen 321 is inserted into the inside of the water storage box 32.

[0035] Pump 322 is fixedly connected to the bottom of water storage box 32, and return pipe 323 is fixedly connected to the back of pump 322. The other end of return pipe 323 is fixedly connected to the top of main water tank 21. Cooling water is gathered by water collection chamber 31, filtered by filter screen 321 and collected in water storage box 32. Filter screen 321 can filter out oxides falling off aluminum profiles. When cooling, pump 322 is started to pump the water in water storage box 32 back to main water tank 21 through return pipe 323 to realize water recycling. The staff can periodically take out filter screen 321 for cleaning and reinstall it. The sealing gasket at the contact point between filter screen 321 and water storage box 32 can prevent water leakage. This method can realize the recycling of water resources.

[0036] One specific application of this embodiment is as follows: In use, the starter motor 121 drives the rotating roller 12 at its output end to rotate clockwise. Then, the aluminum profile is placed onto the conveyor belt inside the conveyor 1 from the right. Since several conveyor belts are fitted onto the outer surfaces of the two rotating rollers 12, the right rotating roller 12 will drive the left rotating roller 12 to rotate clockwise together, conveying the aluminum profile to the right. The conveyor belt is a high-temperature resistant metal mesh belt, which can withstand the high temperature of the aluminum profile well. Furthermore, the support roller 13 can support the conveyor belt and the aluminum profile to prevent the conveyor belt from collapsing. At the same time, it can also prevent the aluminum profile from warping due to high temperature. At this time, two water pipes are inserted into the water injection pipes 211 on the main water tank 21 and the auxiliary water tank 22 respectively. The water in the main water tank 21 will be sprayed out through several nozzles 212 to quench and cool the top of the aluminum profile. At the same time, the pump 221 is started to draw out the water in the auxiliary water tank 22 and deliver it into the diversion pipe 223 through the water supply pipe 222. Then the water will enter the two bottom spray boxes 224 respectively, and finally be sprayed out by the fan-shaped nozzles 225. The bottom of the aluminum profile is quenched and cooled through the metal mesh of the conveyor belt.

[0037] The cooling water is collected in the water collection tank 31 and finally filtered by the filter screen 321 into the water storage box 32. The filter screen 321 can filter out the oxides that fall off the aluminum profile. During the cooling operation, the pump 322 is started to draw water out of the water storage box 32 and return it to the main water tank 21 through the return pipe 323, realizing the recycling of water resources. After cooling, the aluminum profile is output from the right side of the conveyor 1 for further processing. Water curtains 23 are installed on the left and right sides of the conveyor 1. The water curtains 23 are made of high temperature resistant material, which can prevent the high temperature of the aluminum profile from damaging it and effectively prevent water from splashing. The staff can periodically remove the filter screen 321, clean it and put it back. The contact point between the filter screen 321 and the water storage box 32 is equipped with a sealing gasket to effectively prevent water leakage.

[0038] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0039] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An aluminum profile quenching and cooling conveyor line, comprising a conveyor (1), wherein the conveyor (1) comprises a frame (11), and two support plates (111) are fixedly connected to the top of the frame (11), characterized in that, Also includes: Cooling mechanism (2), which is located on top of conveyor (1), is used to quench and cool aluminum profiles; as well as A recycling mechanism (3) is provided at the bottom of the conveyor (1) and is used to recycle cooling water.

2. The aluminum profile quenching and cooling conveyor line according to claim 1, characterized in that, The frame (11) has two rotating rollers (12) rotatably connected inside. Each of the two rotating rollers (12) has several fixed rings (122) fixedly connected to its outer ring. Several conveyor belts are fitted on the outer surface of the two rotating rollers (12). A motor (121) is fixedly connected to the front of the frame (11). The output end of the motor (121) is fixedly connected to the rotating roller (12) located on the right side through a coupling. A support roller (13) is rotatably connected inside the frame (11). Two anti-detachment rings are fixedly connected to the outer surface of the support roller (13).

3. The aluminum profile quenching and cooling conveyor line according to claim 1, characterized in that, The cooling mechanism (2) includes a main water tank (21) and an auxiliary water tank (22) fixedly connected to the top of two support plates (111). The top of the main water tank (21) and the auxiliary water tank (22) are both fixedly connected to water injection pipes (211), and the bottom of the main water tank (21) is fixedly connected to several nozzles (212).

4. The aluminum profile quenching and cooling conveyor line according to claim 3, characterized in that, The auxiliary water tank (22) is fixedly connected to a pump (221) on the front, and a water supply pipe (222) is fixedly connected to the bottom of the pump (221). The frame (11) is fixedly connected to a diversion pipe (223) on the front, and the other end of the water supply pipe (222) is fixedly connected to the right side of the diversion pipe (223).

5. The aluminum profile quenching and cooling conveyor line according to claim 4, characterized in that, Two bottom spray boxes (224) are fixedly connected to the back of the diverter pipe (223). The ends of the two bottom spray boxes (224) away from the diverter pipe (223) are fixedly connected to the front of the inner wall of the frame (11). Several fan-shaped nozzles (225) are fixedly connected to the top of the bottom spray box (224).

6. The aluminum profile quenching and cooling conveyor line according to claim 1, characterized in that, The bottom of the frame (11) is fixedly connected to a water collection tank (31), and the bottom of the water collection tank (31) is fixedly connected to a water storage box (32). A filter screen (321) is inserted inside the water storage box (32).

7. The aluminum profile quenching and cooling conveyor line according to claim 6, characterized in that, The bottom of the water storage box (32) is fixedly connected to a second pump (322), and the back of the second pump (322) is fixedly connected to a return pipe (323). The other end of the return pipe (323) is fixedly connected to the top of the main water tank (21).

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