Rolling mechanism for power battery weld seam turn-up amount

Abstract

The utility model discloses a kind of roll press mechanisms of power battery weld joint flanging amount, it is related to power battery technical field, including main body, including base plate, the top transverse installation of base plate has linear guide rail, and the left end of linear guide rail is slidably connected with guide rail sliding block, roll press subassembly, including the column installed in the top of base plate, and the top of column is installed with roll head, clamping component, clamping component is installed in the top of guide rail sliding block, and clamping component is placed with power battery, the adjustable performance of the present application file by clamping component and roll press subassembly can be conveniently to the power battery of different thickness carry out weld joint flanging amount processing, and clamping process is simple to operate, convenient to take, effectively improve the work efficiency of weld joint processing.

Description

Technical Field

[0001] This utility model relates to the field of power battery technology, specifically a rolling mechanism for increasing the flange thickness of a power battery weld. Background Technology

[0002] A power battery is a device that can store electrical energy and recharge it. It is a core component of new energy vehicles and other transportation tools, mainly providing power for these devices to drive electric vehicles, electric trains, electric bicycles and other transportation tools. It also plays an important role in energy storage devices. Its main function is to convert chemical energy into electrical energy to provide the necessary power support for the device and support its normal operation. During the assembly process, it is arranged and combined linearly to form a power battery pack. During the manufacturing process, the aluminum shell and cover plate of the power battery are sealed and welded by laser technology. The weld seam is prone to bend at the weld seam position. When assembling the power battery pack, assembly deviation will occur due to the weld seam problem.

[0003] For example, prior art application number CN 210547144 U provides a rolling mechanism for the flange amount of a power battery weld, including: a linear movement module, a first rolling device, and a second rolling device. The linear movement module includes a linear guide rail, a linear driver, and a battery clamp; the first rolling device includes a support base and a rolling assembly, the rolling assembly including a rolling bearing; the second rolling device has the same structure as the first rolling device, and the first and second rolling devices are symmetrically arranged with respect to the central axis of the linear guide rail.

[0004] During use, it was found that the size of the power battery varies depending on the usage scenario. Therefore, cleaning the weld seam flange requires clamping and cleaning power batteries of different sizes and thicknesses. Based on the actual usage, we have improved the above-mentioned existing technology. Utility Model Content

[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract and the title of this utility model. Such simplifications or omissions shall not be used to limit the scope of this utility model.

[0006] In view of the problems existing in the above and / or prior art, the present invention is proposed.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A rolling mechanism for adjusting the flange thickness of a power battery weld seam includes,

[0009] The main body includes a substrate, a linear guide rail is horizontally mounted on the top of the substrate, and a guide rail slider is slidably connected to the left end of the linear guide rail.

[0010] The rolling assembly includes a column mounted on top of a substrate, and a rolling head mounted on top of the column;

[0011] The clamping assembly is mounted on top of the guide rail slider, and the power battery is placed on the clamping assembly.

[0012] Furthermore: support feet are installed at the four bottom corners of the substrate, a switch is installed on the front side wall of the substrate, and a chassis is installed on the right outer wall of the substrate.

[0013] Furthermore: the columns are two sets with the same structure, and the two sets of columns are movably mounted on the base plate. The top of the base plate has two sets of movable slots, and movable sliders are connected in the movable slots. The two sets of movable sliders are connected by a threaded rod, and one end of the threaded rod passes through the outer wall of the base plate and is connected to the power end of the drive motor. The drive motor is mounted on the outer wall of the base plate.

[0014] Furthermore: the roller head includes an extension plate mounted on the top of the column, a T-block is bolted to the end of the extension plate near the base plate, and a roller is mounted on the end of the T-block via a rotating shaft.

[0015] Furthermore: the clamping assembly includes a base plate mounted on the top of the guide rail slider, the base plate having a placement groove, two sets of identical clamping blocks symmetrically mounted on the left side wall of the placement groove, the two sets of identical clamping blocks being slidably connected to the left side wall of the placement groove via support sliders, the two sets of support sliders being threadedly connected to a screw, and one end of the screw penetrating the side wall of the placement groove and connected to an adjustment knob.

[0016] Furthermore: a pull-out button is inserted into the outer right wall of the placement slot. A straight rod is connected to the end face of the pull-out button near the outer wall of the placement slot. The straight rod passes through the side wall of the placement slot and is connected to a stop block. There are guide sliders on both sides of the stop block. A guide groove matching the guide slider is opened on the side wall of the placement slot. A limiting piece is connected to the side of the straight rod near the stop block. The left outer wall of the limiting piece is connected to a return spring. A return spring is sleeved on the outer wall of the straight rod. An active cavity matching the limiting piece and the return spring is provided inside the side wall of the placement slot.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This application document utilizes the adjustable properties of the clamping and rolling components to facilitate the processing of weld seam flanging for power batteries of different thicknesses. Furthermore, the clamping process is simple to operate and easy to handle, effectively improving the efficiency of weld seam processing.

[0019] The drive motor rotates the threaded rod, causing the two sets of movable sliders to move closer or further apart. This allows for adjustment of the distance between the two sets of roller heads, accommodating the removal of weld seam flanging from power batteries of varying thicknesses. The abutment block, positioned close to the outer wall of the power battery, provides lateral restraint. Together with the two sets of clamping blocks, this ensures excellent stability and restraint for the power battery 400, facilitating subsequent weld seam cleaning.

[0020] Other features and advantages of this application will be set forth in the following description and will be apparent in part from the description or may be learned by practicing the application. The objectives and other advantages of this application may be realized and obtained by means of the structures particularly pointed out in the written description and the accompanying drawings.

[0021] The technical solution of this application will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This utility model Figure 1 Enlarged view of the structure at point A in the middle.

[0025] Figure 3 This is a schematic diagram of the clamping component structure of this utility model;

[0026] Figure 4 This is a schematic diagram of the straight rod structure of this utility model.

[0027] In the diagram: 100, Main body; 101, Base plate; 102, Support leg; 103, Switch; 104, Chassis; 105, Linear guide rail; 106, Guide rail slider; 200, Roller assembly; 201, Column; 202, Roller head; 2021, Extension plate; 2022, T-block; 2023, Roller; 203, Drive motor; 300, Clamping assembly; 301, Base plate; 302, Placement slot; 303, Clamping block; 304, Screw; 305, Adjustment knob; 306, Pull-out knob; 307, Abutment block; 308, Guide groove; 309, Straight rod; 310, Limiting piece; 311, Return spring; 400, Power battery. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0031] Furthermore, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0032] Please see Figure 1-4 This utility model provides a technical solution: a rolling mechanism for removing weld seam flanging in power batteries. It should be noted that during the manufacturing process of power batteries, when welding the aluminum shell to the cover plate, a noticeable weld seam flanging is easily left at the weld seam, which affects the aesthetics and also hinders the arrangement and assembly of power batteries. Therefore, the weld seam flanging is removed by rolling. The rolling mechanism includes a main body 100, including a base plate 101. A linear guide rail 105 is horizontally mounted on the top of the base plate 101, and a guide rail slider 106 is slidably connected to the left end of the linear guide rail 105. As prior art, the linear guide rail assembly is a mechanical device that achieves linear motion through rolling friction. It includes a guide rail structure made of high-hardness, high-precision steel and a slider structure containing rolling elements such as steel balls or rollers, which achieves low-friction linear motion through rolling. Its working principle and control system are prior art and will not be described in detail.

[0033] The roll forming assembly 200 includes a column 201 mounted on the top of the substrate 101, and a roll forming head 202 mounted on the top of the column 201. The roll forming assembly 200 is used to roll the weld flange amount to eliminate the weld.

[0034] The clamping assembly 300 is mounted on the top of the guide rail slider 106, and the power battery 400 is placed on the clamping assembly 300. The power battery 400 with weld seam flange is placed on the clamping assembly 300 and then sent to the rolling assembly 200 for rolling operation through the guide rail slider 106 on the linear guide rail 105.

[0035] Preferably, a support leg 102 is installed at each of the four bottom corners of the substrate 101, a switch 103 is installed on the front side wall of the substrate 101, and a housing 104 is installed on the outer right side wall of the substrate 101.

[0036] Preferably, the columns 201 are two sets with identical structures, and the two sets of columns 201 are movably mounted on the base plate 101. The top of the base plate 101 has two sets of movable slots, and movable sliders are connected within the movable slots. The two sets of movable sliders are connected by threaded rods, and one end of the threaded rods penetrates the outer wall of the base plate 101 and is connected to the power end of the drive motor 203. The drive motor 203 is mounted on the outer wall of the base plate 101. It should be noted that... (See also...) Figure 1 The drive motor 203 is connected to an external power source and is turned on by the switch 103, which drives the threaded rod to rotate. The two sets of movable sliders are connected to the threaded rod by opposite threaded tracks, so that the rotation of the threaded rod can drive the two sets of movable sliders to move closer or further apart, thereby adjusting the distance between the two sets of roller heads 202. This can adapt to the operation of removing the weld seam flange of power batteries 400 with different thicknesses.

[0037] Preferably, the roller head 202 includes an extension plate 2021 mounted on the top of the column 201. A T-block 2022 is bolted to the end of the extension plate 2021 near the base plate 101. A roller 2023 is mounted to the end of the T-block 2022 via a rotating shaft. Please refer to [link to relevant documentation]. Figure 1 and Figure 2 It should be noted that the T-block 2022 is inserted into the extension plate 2021 and fixed by bolts. It has good limiting effect and is easy to install and disassemble. The roller 2023 is made of steel. When the power battery 400 passes by, the two sets of rollers 2023 roll on the surface of the power battery 400 to squeeze the weld and clean the weld edge. It should be noted that before the roller pressing mechanism is running, those skilled in the art need to adjust the distance between the two sets of roller pressing heads 202 according to the thickness of the power battery 400. The adjustment is achieved by controlling the distance between the two sets of roller pressing heads 202 through the drive motor 203. At the same time, the control switch and control system of the drive motor 203 are existing technologies known to those skilled in the art and will not be described in detail.

[0038] Preferably, the clamping assembly 300 includes a base plate 301 mounted on top of the guide rail slider 106. A placement groove 302 is formed on the base plate 301. Two sets of identical clamping blocks 303 are symmetrically mounted on the left side wall of the placement groove 302. The two sets of identical clamping blocks 303 are slidably connected to the left side wall of the placement groove 302 via support sliders. The two sets of support sliders are threadedly connected to a screw 304, and one end of the screw 304 passes through the side wall of the placement groove 302 and is connected to an adjusting knob 305. It should be noted that the threaded tracks on the two sets of support sliders are arranged in opposite directions, so that the rotation of the threaded rod 304 can drive the two sets of support sliders to move closer and further apart. Please refer to [link to relevant documentation]. Figure 3 Rotating the adjusting knob 305 causes the two sets of clamping blocks 303 to move closer together and clamp the placed power battery 400. Rubber soft plates are adhered to the surfaces of the two sets of clamping blocks 303 clamping the power battery 400 to protect the outer shell of the power battery 400 from damage. It should be noted that the adjusting knob 305 does not need to limit or fix the position. The power battery 400 is placed horizontally in the placement slot 302, and the clamping distance is adjusted by rotating the threaded rod 304. The threaded connection itself has a certain limiting characteristic and will not be subjected to excessive external force. Therefore, the adjusting knob 305 does not need to limit or fix the position.

[0039] Preferably, a pull-out button 306 is inserted into the right outer wall of the placement slot 302. A straight rod 309 is connected to the end face of the pull-out button 306 near the outer wall of the placement slot 302. The straight rod 309 passes through the side wall of the placement slot 302 and is connected to a stop block 307. There are guide sliders on both sides of the stop block 307, and a guide groove 308 matching the guide slider is opened on the side wall of the placement slot 302. A limiting piece 310 is connected to the side of the straight rod 309 near the stop block 307, and the left outer wall of the limiting piece 310 is connected to a return spring. Once 311 is in place, and a return spring 311 is sleeved on the outer wall of the straight rod 309, a movable cavity matching the limiting piece 310 and the return spring 311 is provided in the side wall of the placement groove 302. It should be noted that both the return spring 311 and the limiting piece 310 are located in the movable cavity. The limiting piece 310 and the return spring 311 provide stress so that the abutment 307 can fit well against the side wall of the power battery 400, thereby providing a lateral limiting effect on the power battery 400. Please refer to [link / reference]. Figure 3 and Figure 4 Before inserting the power battery 400, manually pull up the pull-up button 306 to create a certain distance between the abutment block 307 and the outer wall of the power battery 400. After placing the power battery 400, release the pull-up button 306 to bring the abutment block 307 close to the outer wall of the power battery 400, providing a lateral limiting effect for the power battery 400. Together with the two sets of clamping blocks 303 mentioned above, the power battery 400 has good stability and limiting properties, which facilitates the subsequent weld cleaning work.

[0040] It should be noted that the electrical components of this utility model have already combed the wire harness during operation, so there will be no problem of wire harness tangling.

[0041] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0042] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A roll mechanism for power cell weld flange amount, characterized in that: include, The main body (100) includes a substrate (101), on which a linear guide rail (105) is horizontally mounted on the top of the substrate (101), and a guide rail slider (106) is slidably connected to the left end of the linear guide rail (105). The rolling assembly (200) includes a column (201) mounted on top of a substrate (101), and a rolling head (202) is mounted on top of the column (201). A clamping assembly (300) is mounted on top of a guide rail slider (106), and a power battery (400) is placed on the clamping assembly (300).

2. The rolling mechanism for adjusting the flange thickness of a power battery weld seam according to claim 1, characterized in that: The base plate (101) is equipped with four feet (102) at the bottom corners, a switch (103) is installed on the front side wall of the base plate (101), and a cabinet (104) is installed on the right outer wall of the base plate (101).

3. The rolling mechanism for adjusting the flange thickness of a power battery weld seam according to claim 2, characterized in that: The columns (201) are two sets with the same structure, and the two sets of columns (201) are movably mounted on the base plate (101). The top of the base plate (101) is provided with two sets of movable grooves, and movable sliders are connected in the movable grooves. The two sets of movable sliders are connected by threaded rods, and one end of the threaded rod passes through the outer wall of the base plate (101) and is connected to the power end of the drive motor (203). The drive motor (203) is mounted on the outer wall of the base plate (101).

4. The rolling mechanism for adjusting the flange thickness of a power battery weld seam according to claim 3, characterized in that: The roller head (202) includes an extension plate (2021) mounted on the top of the column (201). A T-block (2022) is bolted to the end of the extension plate (2021) near the base plate (101). A roller (2023) is mounted on the end of the T-block (2022) via a rotating shaft.

5. The rolling mechanism for adjusting the flange thickness of a power battery weld seam according to claim 1, characterized in that: The clamping assembly (300) includes a base plate (301) mounted on the top of the guide rail slider (106). The base plate (301) has a placement groove (302). Two sets of clamping blocks (303) with the same structure are symmetrically installed on the left side wall of the placement groove (302). The two sets of clamping blocks (303) with the same structure are slidably connected to the left side wall of the placement groove (302) through the support slider. The two sets of support sliders are threadedly connected to the screw (304). One end of the screw (304) passes through the side wall of the placement groove (302) and is connected to an adjustment knob (305).

6. The rolling mechanism for adjusting the flange thickness of a power battery weld seam according to claim 5, characterized in that: A pull-out button (306) is inserted into the right outer wall of the placement slot (302). A straight rod (309) is connected to the end face of the pull-out button (306) near the outer wall of the placement slot (302). The straight rod (309) passes through the side wall of the placement slot (302) and is connected to a stop block (307). There are guide sliders on both sides of the stop block (307). A guide groove (308) matching the guide slider is opened on the side wall of the placement slot (302). A limiting piece (310) is connected to the side of the straight rod (309) near the stop block (307). The left outer wall of the limiting piece (310) is connected to a return spring (311). A return spring (311) is sleeved on the outer wall of the straight rod (309). An active cavity matching the limiting piece (310) and the return spring (311) is provided in the side wall of the placement slot (302).

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