A spiral dust suction vehicle dust discharging device

The design of the telescopic extension tube and insertion tube of the spiral suction ash unloading device solves the problems of ash scattering and complicated installation during the ash unloading process, realizing efficient and environmentally friendly ash unloading operation and improving ash unloading efficiency and device flexibility.

CN224563749UActive Publication Date: 2026-07-28HENAN LANCHE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN LANCHE ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-09-12
Publication Date
2026-07-28

AI Technical Summary

Technical Problem

The existing ash unloading device has a large gap between the ash outlet and the collection vehicle. During the ash unloading process, the ash material is easy to scatter and splash, polluting the environment. The installation and positioning are complicated, the ash unloading efficiency is low, and it is difficult to meet the needs of continuous ash unloading.

Method used

A spiral suction ash unloading device was designed, which adopts a telescopic extension tube and an insertion tube. The distance between the ash tube and the collection vehicle is adjusted by an electric telescopic column to form a closed conveying channel. Equipped with a drive motor and gear system, it achieves precise docking and sealing, reduces ash spillage, and improves ash unloading efficiency.

Benefits of technology

It effectively reduces ash spillage and splashing, protects the environment, improves ash unloading efficiency, simplifies installation and positioning, enhances the flexibility and service life of the device, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224563749U_ABST
    Figure CN224563749U_ABST
Patent Text Reader

Abstract

The utility model discloses a spiral dust suction car unloading device, including screw conveyor, the top one end of screw conveyor is provided with rotatable fixed cylinder, the top of fixed cylinder is provided with movable insertion cylinder, the bottom of fixed cylinder is provided with movable extension cylinder, the inside of fixed cylinder is provided with rotatable closing plate, the closing plate rotates through extension cylinder movement, the utility model has the advantages of: the utility model structure scientific and reasonable, safe and convenient to use: the device is equipped with telescopic extension cylinder, and the extension length of extension cylinder can be adjusted through the second electric telescopic column, and the distance between the ash outlet cylinder and the collection vehicle can be shortened flexibly according to the height of the collection vehicle, the falling and splashing of ash during falling are reduced from the source, the insertion cylinder extends into the inside of screw conveyor ash outlet cylinder, forms the closed ash conveying channel, further avoids the leakage of ash from the butt joint gap, effectively protects the surrounding environment, reduces the waste of ash and cleaning cost.
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Description

Technical Field

[0001] This utility model relates to the technical field of spiral suction ash trucks, specifically to a spiral suction ash truck unloading device. Background Technology

[0002] The spiral suction truck is a mechanical device used for conveying powdery materials such as fly ash and cement powder. It is mainly used in industrial settings such as power plants and cement plants. The spiral suction truck uses the spiral conveying principle to achieve short-distance, mobile material conveying. It is suitable for scenarios such as loading and unloading from warehouses, transferring materials between warehouses, and loading and unloading ships. It mainly handles powdery materials such as fly ash and cement powder, and can also convey harder granular materials such as corn and wheat. When using the spiral suction truck, an ash unloading device is required.

[0003] Although existing ash unloading devices meet users' needs to a certain extent, they still have certain shortcomings during use. Specific problems are as follows: there is often a large gap between the ash outlet of the ash unloading device and the collection vehicle. During the unloading process, the ash material is easily scattered and splashed under the action of gravity, which not only wastes the ash material but also pollutes the surrounding air and ground. Installation and positioning are cumbersome, and the unloading efficiency is low. Traditional ash unloading devices are mostly fixed or semi-fixed structures. The docking with the ash discharge cylinder of the screw conveyor requires repeated manual adjustment of the position, and there is a lack of precise positioning mechanism. The docking process is time-consuming and laborious, prolonging the ash unloading preparation time, reducing the overall operation efficiency, and making it difficult to meet the needs of continuous ash unloading. Based on this, this utility model designs a screw-type ash suction vehicle unloading device to solve the above problems. Utility Model Content

[0004] This utility model provides a spiral suction ash unloading device, which can effectively solve the problems mentioned in the background art, such as the large gap between the ash outlet of the unloading device and the collection vehicle, the ash material easily scattering and splashing under gravity during the unloading process, which not only wastes ash material, but also pollutes the surrounding air and ground. The installation and positioning are cumbersome and the unloading efficiency is low. Traditional unloading devices are mostly fixed or semi-fixed structures. The docking with the ash discharge cylinder of the spiral conveyor requires repeated manual adjustment of the position and lacks a precise positioning mechanism. The docking process is time-consuming and laborious, prolongs the unloading preparation time, reduces the overall operation efficiency, and makes it difficult to meet the needs of continuous unloading.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a spiral ash suction cart unloading device, comprising a spiral conveyor, a rotatable fixed cylinder at one top end of the spiral conveyor, a movable insertion cylinder at the top of the fixed cylinder, a movable extension cylinder at the bottom of the fixed cylinder, and a rotatable sealing plate inside the fixed cylinder, the sealing plate rotating by the movement of the extension cylinder.

[0006] A preferred embodiment of a spiral-type ash-collecting vehicle unloading device includes a drive motor fixedly connected to one end of the spiral conveyor, a drive gear fixedly connected to the output shaft of the drive motor, a drive rack meshing with one end of the drive gear, a connecting cylinder fixedly installed at the bottom end of the drive rack, a connecting rod fixedly connected to one end of the connecting cylinder, the connecting rod being connected to the top of the drive rack via a positioning plate, and a fixing cylinder being installed inside the connecting cylinder via screws.

[0007] A spiral-type ash suction vehicle unloading device, preferably, has a first electric telescopic column installed at both ends of the top of the fixed cylinder by screws, the tops of the two first electric telescopic columns are connected by an insertion cylinder, and a second electric telescopic column is installed at both ends of the bottom of the fixed cylinder by screws, the bottoms of the second electric telescopic columns are connected by an extension cylinder.

[0008] A spiral-type ash suction vehicle unloading device, preferably, has a rectangular rod installed at one end of the extension cylinder by screws, a drive gear installed at the top of the rectangular rod by screws, a drive gear meshing at one end of the drive gear, and a closed plate fixedly installed at one end of the drive gear.

[0009] A spiral suction ash unloading device, preferably, wherein the insertion cylinder and the extension cylinder are both slidably connected inside the fixed cylinder, the top of the extension cylinder is provided with an arc angle, and the top of the insertion cylinder is located inside the spiral conveyor.

[0010] A spiral suction ash unloading device, preferably, wherein the sealing plate is rotatably connected to the inside of the fixed cylinder via a rotating shaft, the driving gear is fixedly connected to one end of the rotating shaft, and the outer side of the sealing plate is in contact with the inner wall of the fixed cylinder.

[0011] A spiral ash suction vehicle unloading device, preferably wherein the positioning plate is arc-shaped and fits into the outer side of the spiral conveyor.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The structure of this utility model is scientific and reasonable, and it is safe and convenient to use: The device is equipped with a telescopic extension cylinder, and the extension length of the extension cylinder can be adjusted by the second electric telescopic column. It can flexibly shorten the distance between the ash discharge cylinder and the collection vehicle according to the height of the collection vehicle, thereby reducing the scattering and splashing of ash material during the falling process from the source. The insertion cylinder extends into the ash discharge cylinder of the screw conveyor to form a closed ash material conveying channel, further preventing ash material from leaking out from the joint gap, effectively protecting the surrounding environment, and reducing ash material waste and cleaning costs.

[0013] After the ash is unloaded, the drive motor can be reversed to rotate the fixed cylinder to the bottom of the screw conveyor for storage, avoiding the device from being exposed and occupying space, improving the driving flexibility and parking convenience of the ash suction vehicle; at the same time, the stored state can protect the device components from external collisions and dust accumulation, extend service life and reduce maintenance costs. Attached Figure Description

[0014] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0015] In the attached diagram:

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the enclosed plate installation structure of this utility model;

[0018] Figure 3 This is the utility model Figure 2 Enlarged structural diagram of region A in the middle;

[0019] Figure 4 This is a schematic diagram of the connecting rod installation structure of this utility model;

[0020] Labels in the diagram: 1. Screw conveyor; 2. Drive motor; 3. Drive gear; 4. Drive rack; 5. Connecting cylinder; 6. Connecting rod; 7. Positioning plate; 8. Fixed cylinder; 9. First electric telescopic column; 10. Insertion cylinder; 11. Second electric telescopic column; 12. Extension cylinder; 13. Rectangular rod; 14. Drive rack; 15. Drive gear; 16. Enclosing plate. Detailed Implementation

[0021] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0022] Example: Figure 1-4 As shown, this utility model provides a technical solution: a spiral suction ash unloading device, including a spiral conveyor 1, a drive motor 2 fixedly connected to one end of the spiral conveyor 1, a drive gear 3 fixedly connected to the output shaft of the drive motor 2, a drive rack 4 meshing with one end of the drive gear 3, a connecting cylinder 5 fixedly installed at one bottom end of the drive rack 4, a connecting rod 6 fixedly connected to one end of the connecting cylinder 5, the connecting rod 6 being connected to the top of the drive rack 4 via a positioning plate 7, and a fixing cylinder 8 installed inside the connecting cylinder 5 via screws;

[0023] The top two ends of the fixed cylinder 8 are each equipped with a first electric telescopic column 9 by screws. The tops of the two first electric telescopic columns 9 are connected by an insertion cylinder 10. The bottom two ends of the fixed cylinder 8 are each equipped with a second electric telescopic column 11 by screws. The bottoms of the second electric telescopic columns 11 are connected by an extension cylinder 12.

[0024] A rectangular rod 13 is installed at one end of the extension tube 12 by screws. A drive rack 14 is installed at the top of the rectangular rod 13 by screws. A drive gear 15 is meshed at one end of the drive rack 14. A closing plate 16 is fixedly installed at one end of the drive gear 15.

[0025] Both the insertion cylinder 10 and the extension cylinder 12 are slidably connected inside the fixed cylinder 8. The top of the extension cylinder 12 is provided with an arc corner. The top of the insertion cylinder 10 is inside the screw conveyor 1, which facilitates the installation of the ash unloading device and the guidance of ash, thus avoiding the problem of ash accumulating on the top of the extension cylinder 12.

[0026] The sealing plate 16 is rotatably connected to the inside of the fixed cylinder 8 via a rotating shaft. The drive gear 15 is fixedly connected to one end of the rotating shaft. The outer side of the sealing plate 16 is in contact with the inner wall of the fixed cylinder 8, which facilitates sealing the inside of the fixed cylinder 8 and facilitates driving the sealing plate 16 to rotate.

[0027] The positioning plate 7 is arc-shaped and fits into the outer side of the screw conveyor 1, which facilitates the positioning of the fixed cylinder 8 and makes it easier to rotate it to the appropriate position.

[0028] After the personnel move the spiral suction trolley to a suitable position, they turn on the drive motor 2, which drives the gear 3 to rotate. The rotation of the gear 3 drives the rack 4 to rotate, rotating the fixed cylinder 8 to the bottom of the ash discharge cylinder of the spiral conveyor 1. Then, the first electric telescopic column 9 is activated, pushing the insertion cylinder 10 to move inside the ash discharge cylinder of the spiral conveyor 1. Then, the second electric telescopic column 11 is activated, driving the extension cylinder 12 to move. The movement of the extension cylinder 12 drives the rectangular rod 13 and the drive rack 14 to move. The movement of the drive rack 14 drives the drive... The gear 15 rotates, which in turn drives the closing plate 16 to rotate, opening the fixed cylinder 8 so that the ash can fall from inside the ash discharge device. By adjusting the extension cylinder 12, the distance between the ash discharge cylinder and the collection vehicle can be reduced, reducing the problem of ash splashing and affecting the surrounding air. It also facilitates the installation and positioning of the ash discharge device, making it easier to discharge ash from the spiral ash suction vehicle. At the same time, it is easy to close the fixed cylinder 8 to stop ash discharge. After ash discharge is completed, the operation can be reversed to rotate the ash discharge device to the bottom of the spiral conveyor 1 for storage, reducing the space occupied by the ash discharge device.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A spiral-type ash-collecting vehicle unloading device, comprising a spiral conveyor (1), characterized in that: The screw conveyor (1) has a rotatable fixed cylinder (8) at one end of its top. The fixed cylinder (8) has a movable insertion cylinder (10) at its top and a movable extension cylinder (12) at its bottom. The fixed cylinder (8) has a rotatable sealing plate (16) inside its interior. The sealing plate (16) rotates by moving the extension cylinder (12).

2. The spiral-type ash suction vehicle unloading device according to claim 1, characterized in that, One end of the screw conveyor (1) is fixedly connected to a drive motor (2), the output shaft of the drive motor (2) is fixedly connected to a drive gear (3), one end of the drive gear (3) is meshed with a drive rack (4), one end of the drive rack (4) is fixedly installed with a connecting cylinder (5), one end of the connecting cylinder (5) is fixedly connected to a connecting rod (6), the connecting rod (6) is connected to the top of the drive rack (4) through a positioning plate (7), and a fixing cylinder (8) is installed inside the connecting cylinder (5) by screws.

3. The spiral-type ash suction vehicle unloading device according to claim 2, characterized in that, The top two ends of the fixed cylinder (8) are each fitted with a first electric telescopic column (9) by screws. The tops of the two first electric telescopic columns (9) are connected by an insertion cylinder (10). The bottom two ends of the fixed cylinder (8) are each fitted with a second electric telescopic column (11) by screws. The bottoms of the second electric telescopic columns (11) are connected by an extension cylinder (12).

4. The spiral suction ash unloading device according to claim 3, characterized in that, A rectangular rod (13) is installed at one end of the extension tube (12) by screws. A drive rack (14) is installed at the top of the rectangular rod (13) by screws. A drive gear (15) is meshed at one end of the drive rack (14). A sealing plate (16) is fixedly installed at one end of the drive gear (15).

5. The spiral-type ash suction vehicle unloading device according to claim 3, characterized in that, The insertion cylinder (10) and the extension cylinder (12) are both slidably connected inside the fixed cylinder (8). The top of the extension cylinder (12) is provided with an arc corner, and the top of the insertion cylinder (10) is inside the screw conveyor (1).

6. The spiral suction ash unloading device according to claim 4, characterized in that, The sealing plate (16) is rotatably connected to the inside of the fixed cylinder (8) via a rotating shaft. The drive gear (15) is fixedly connected to one end of the rotating shaft. The outer side of the sealing plate (16) is in contact with the inner wall of the fixed cylinder (8).

7. The spiral suction ash unloading device according to claim 2, characterized in that, The positioning plate (7) is arc-shaped and fits into the outer side of the screw conveyor (1).