A modular pumping station unit suitable for low-lift, long-distance water conveyance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-08-14
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种适用于低扬程长线路输水的模块化泵站机组,旨在改善现有技术中部分低扬程长线路输水泵站机组在使用时会遇到各个部分分工不明确且不便于更换维修的问题
1、本实用新型中,通过采用模块化分区设计,将控制组件、水泵组件、增压箱等功能模块联动组合,可针对低扬程长线路输水场景实现分区增压输水,各模块通过连管等结构快速连接,便于安装与维护,能根据输水需求灵活调整模块组合方式,提升输水系统的适应性与稳定性,有效解决长距离输水过程中压力不足的问题,提高输水效率。
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Figure CN224634019U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water pumping station technology, and in particular to a modular pumping station unit suitable for low-head, long-distance water transmission. Background Technology
[0002] Low-lift, long-distance water conveyance pumping units are suitable for scenarios with low lift and long water conveyance distance. They can efficiently complete cross-regional, long-distance water transport through the coordinated operation of modules. They are commonly used in farmland irrigation, urban water supply and drainage, inter-basin water transfer and industrial park water recycling projects.
[0003] In existing technologies, low-head, long-distance water pumping station units work together with multiple pumps to enhance the energy of the water body by using the centrifugal force or thrust generated by the rotation of the impeller. This overcomes the pipeline resistance and small head difference during long-distance water transportation, enabling the water body to flow continuously and directionally along the preset route, thus achieving efficient water transportation with low head and long distance.
[0004] Currently, some low-lift, long-line water transmission pumping station units in existing technologies encounter problems such as unclear division of labor among various parts and inconvenience in replacement and maintenance. To address these issues, a modular pumping station unit suitable for low-lift, long-line water transmission is proposed. Summary of the Invention
[0005] To overcome the above shortcomings, this utility model provides a modular pumping station unit suitable for low-lift, long-line water transmission, aiming to improve the problems encountered in the use of some low-lift, long-line water transmission pumping station units in the prior art, such as unclear division of labor among various parts and inconvenience in replacement and maintenance.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a modular pumping station unit suitable for low-head long-line water transmission, including a control component, three connecting pipes fixedly connected to the rear side of the control component, a water pump component fixedly connected to the end of the three connecting pipes, a water inlet component fixedly connected to the left side of the water pump component, a water hammer elimination component fixedly connected to the rear side of the water pump component, and a booster box fixedly connected to the end of the water hammer elimination component. The water hammer elimination assembly includes a water supply pipe, the front side of which is fixedly connected to the rear side of the water pump assembly. Two sealing flanges b are fixedly connected to the outside of the water supply pipe. A water hammer eliminator is fixedly connected to the top of the water supply pipe. A water hammer elimination piston is slidably connected inside the water hammer eliminator. Three sealing gaskets are fixedly connected to the outside of the water hammer elimination piston. As a further description of the above technical solution: the control component includes a control box, the inside of which has two sealed doors, a handle is fixedly connected to the outside of the right sealed door, and an acrylic plate is fixedly connected to the upper side of both sealed doors. As a further description of the above technical solution: the water pump assembly includes a water pump box, the front side of which is fixedly connected to the rear side of the connecting pipe, several water pumps are fixedly connected inside the water pump box, and a water hammer elimination assembly is fixedly connected to the rear side of the water pump box. As a further description of the above technical solution: the water inlet assembly includes a water inlet pipe, the right end of which is fixedly connected to the inside of the left side of the water pump assembly, two sealing flanges a are fixedly connected to the outside of the water inlet pipe, and a switch valve is fixedly connected to the middle of the outside of the water inlet pipe. As a further description of the above technical solution: a water outlet pipe is fixedly connected to the right side of the booster box, and a water pressure and flow detector is fixedly connected to the outside of the water outlet pipe. The water pressure and flow detector contains a sensor and an alarm. As a further description of the above technical solution: the control box is equipped with a central control module and circuit components, the acrylic plate is a highly transparent and visible material, and the outer edge of the handle has a smooth chamfer design; As a further description of the above technical solution: the interior of the water hammer eliminator is slidably connected to the exterior of the three sealing gaskets, and the interior of the three sealing gaskets is fixedly connected to the exterior of the water hammer eliminator piston.
[0007] This utility model has the following beneficial effects: 1. In this utility model, by adopting a modular partition design, the functional modules such as control components, water pump components, and booster boxes are linked and combined to realize partitioned pressurized water transmission for low-lift long-distance water transmission scenarios. Each module is quickly connected through pipes and other structures, which facilitates installation and maintenance. The module combination method can be flexibly adjusted according to water transmission needs, thereby improving the adaptability and stability of the water transmission system, effectively solving the problem of insufficient pressure during long-distance water transmission, and improving water transmission efficiency.
[0008] 2. In this utility model, a piston-type water hammer eliminator is provided. Through the cooperation of the water hammer eliminator piston and the sealing gasket, it can quickly respond to changes in water pressure during water transportation. When water hammer occurs, the water hammer eliminator piston slides inside the water hammer eliminator, forming an effective buffer with the sealing gasket, reducing the impact of water hammer on pipelines and equipment, protecting water transportation system components, extending equipment service life, and ensuring the safety of water transportation. Attached Figure Description
[0009] Figure 1 This is a three-dimensional schematic diagram of a modular pumping station unit suitable for low-lift, long-line water transmission proposed in this utility model. Figure 2 This utility model presents a schematic diagram of the structure of a water pump for a modular pumping station unit suitable for low-head, long-line water transmission. Figure 3 This is a schematic diagram of the water hammer elimination piston of a modular pumping station unit suitable for low-head, long-line water conveyance proposed in this utility model. Figure 4 This utility model presents a schematic diagram of the connecting pipe structure of a modular pumping station unit suitable for low-lift, long-distance water transmission.
[0010] Legend: 1. Control components; 11. Control box; 12. Sealing door; 13. Acrylic sheet; 14. Handle; 2. Water pump assembly; 21. Water pump box; 22. Water pump; 3. Booster box; 4. Water inlet assembly; 41. Water inlet pipe; 42. Sealing flange a; 43. Switch valve; 5. Water hammer elimination assembly; 51. Water pipe; 52. Sealing flange b; 53. Water hammer eliminator; 54. Water hammer elimination piston; 55. Sealing gasket; 6. Water outlet pipe; 7. Connecting pipe; 8. Water pressure and flow rate detector. Detailed Implementation
[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0012] Reference Figure 1 , Figure 3 , Figure 4This utility model provides an embodiment of a modular pumping station unit suitable for low-lift, long-distance water transmission, including a control component 1. The control component 1 is made of high-strength alloy, corrosion-resistant and suitable for outdoor use, with a built-in intelligent module for operation control. Three connecting pipes 7 are fixedly connected to the rear side of the control component 1. The connecting pipes 7 are made of composite material, wear-resistant and with smooth inner walls to reduce drag. A water pump component 2 is fixedly connected to the end of the three connecting pipes 7. The water pump component 2 is a sealed enclosure, soundproof and highly protective. A water inlet component 4 is fixedly connected to the left side of the water pump component 2. The interface of the water inlet component 4 is flexibly sealed to buffer pipe vibration. A water hammer elimination component 5 is fixedly connected to the rear side of the water pump component 2. The outer shell of the water hammer elimination component 5 is made of thickened steel, impact-resistant. A booster box 3 is fixedly connected to the end of the water hammer elimination component 5. The booster box 3 contains... The flow guiding structure ensures uniform pressurization of the water flow. The water hammer elimination component 5 includes a water delivery pipe 51, which is a seamless pipe with high strength and good sealing to ensure stable water flow. The front side of the water delivery pipe 51 is fixedly connected to the rear side of the water pump component 2, and the connection is sealed to prevent leakage. The external connection of the water delivery pipe 51 includes two sealing flanges b52, which are made of stainless steel with a smooth surface and tight fit. The top of the water delivery pipe 51 is fixedly connected to a water hammer eliminator 53, which contains a buffer to absorb water flow impact. The internal sliding connection of the water hammer eliminator 53 includes a water hammer elimination piston 54, which is made of lightweight alloy, slides smoothly, and is wear-resistant. The external connection of the water hammer elimination piston 54 includes three sealing gaskets 55, which are made of aging-resistant rubber with good elasticity and strong sealing performance.
[0013] Reference Figures 1 to 3 The control assembly 1 includes a control box 11, which is made of flame-retardant material with a high protection level to protect internal components. The control box 11 has two sealed doors 12 inside, with sealing strips on the edges for good dust and water resistance. The right sealed door 12 has a handle 14 fixedly connected to its exterior. The handle 14 is made of non-slip material, making it comfortable to hold and easy to open and close. Both sealed doors 12 have grooves on their upper sides and are fixedly connected to acrylic plates 13. The acrylic plates 13 have high transparency, allowing for a direct view of the internal condition. The water pump assembly 2 includes a water pump box 21, which is a thickened metal shell with a stable and impact-resistant structure. The front of the water pump box 21 is fixedly connected to the rear of the connecting pipe 7, and the connection is reinforced with a sealing gasket to prevent water leakage. Several water pumps 22 are fixedly connected inside the water pump box 21. The water pumps 22 are high-efficiency and energy-saving with stable water delivery capacity. The rear of the water pump box 21 is fixedly connected to a water hammer elimination assembly 5, which uses a flange connection for easy disassembly and assembly.
[0014] Reference Figures 2 to 4The water inlet assembly 4 includes an inlet pipe 41, which is made of corrosion-resistant material with a smooth inner wall to reduce water flow resistance. The right end of the inlet pipe 41 is fixedly connected to the inside of the left side of the water pump assembly 2. The connection is welded for excellent sealing performance. Two sealing flanges a42 are fixedly connected to the outside of the inlet pipe 41. The sealing flanges a42 are made of high-strength alloy material, ensuring a tight and leak-proof connection. A switch valve 43 is fixedly connected to the outside of the inlet pipe 41. The switch valve 43 is flexible and can precisely control the water flow. An outlet pipe 6 is fixedly connected to the right side of the booster box 3. The outlet pipe 6 is made of pressure-resistant material to meet the needs of long-distance water transportation. A water pressure and flow detector 8 is fixedly connected to the outside of the outlet pipe 6. The water pressure and flow detector 8 has a waterproof shell. For humid environments, the water pressure and flow detector 8 contains sensors and alarms. The sensors can monitor data in real time, and the alarms provide timely warnings in case of abnormalities. The control box 11 contains a central control module and circuit components. The central control module can intelligently coordinate the operation of various components. The circuit components are made of aging-resistant materials. The acrylic plate 13 is made of highly transparent and visible material with high light transmittance and strong impact resistance. The outer edge of the handle 14 has a smooth chamfer design to avoid scratching the hands during use and improve operational safety. The water hammer eliminator 53 is internally slidably connected to the outside of three sealing gaskets 55. The sliding fit is precise and ensures a buffering effect. The inner sides of the three sealing gaskets 55 are fixedly connected to the outside of the water hammer eliminator piston 54. The connection is firm and not easy to fall off, enhancing the sealing reliability.
[0015] Working principle: When the water supply process starts, water enters the water pump assembly 2 through the inlet pipe 41 of the inlet assembly 4. The sealing flange a42 on the outside of the inlet pipe 41 ensures a sealed connection. The switch valve 43 can control the water flow rate. After the water enters the water pump box 21 of the water pump assembly 2, several water pumps 22 inside start working to initially pressurize the water. The central control module and circuit components in the control box 11 of the control assembly 1 are connected to the water pump assembly 2 through the connecting pipe 7 to realize the operation control of the water pumps 22. The acrylic plate 13 on the sealing door 12 of the control box 11 facilitates the observation of the internal status, and the handle 14 facilitates the opening of the sealing door 12 for operation. The pressurized water enters the water supply pipe 51 of the water hammer elimination assembly 5 through the rear side of the water pump box 21. The sealing flange b52 on the outside of the water supply pipe 51 ensures a sealed connection.
[0016] When water hammer occurs during water transmission, the water hammer elimination piston 54 inside the water hammer eliminater 53 slides under pressure. The three sealing gaskets 55 on its outside enhance the sealing performance, effectively buffer the water hammer impact, and protect the system components. The water that has undergone water hammer elimination treatment enters the booster tank 3 for further pressurization to meet the water transmission requirements of low head and long line. The pressurized water is output through the outlet pipe 6. The sensor inside the water pressure and flow detector 8 outside the outlet pipe 6 monitors the water pressure and flow in real time. If an abnormality occurs, the alarm will sound.
[0017] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A modular pumping station unit suitable for low head long line water delivery, comprising a control assembly (1), characterized in that: The control component (1) is fixedly connected to three connecting pipes (7) at the rear, and the ends of the three connecting pipes (7) are fixedly connected to a water pump component (2). The water pump component (2) is fixedly connected to a water inlet component (4) on the left side, and the water hammer elimination component (5) is fixedly connected to the rear side of the water pump component (2). The end of the water hammer elimination component (5) is fixedly connected to a booster box (3). The water hammer elimination assembly (5) includes a water supply pipe (51), the front side of which is fixedly connected to the rear side of the water pump assembly (2), two sealing flanges b (52) are fixedly connected to the outside of the water supply pipe (51), a water hammer eliminator (53) is fixedly connected to the top of the water supply pipe (51), a water hammer elimination piston (54) is slidably connected inside the water hammer eliminator (53), and three sealing gaskets (55) are fixedly connected to the outside of the water hammer elimination piston (54).
2. The modular pumping station unit suitable for low-lift long-distance water delivery according to claim 1, characterized in that: The control component (1) includes a control box (11), which has two sealed doors (12) inside. The right sealed door (12) is fixedly connected to a handle (14), and the upper sides of both sealed doors (12) are slotted and fixedly connected to acrylic plates (13).
3. The modular pumping station unit suitable for low-lift long-distance water delivery according to claim 1, characterized in that: The water pump assembly (2) includes a water pump box (21), the front side of which is fixedly connected to the rear side of the connecting pipe (7), and several water pumps (22) are fixedly connected inside the water pump box (21). A water hammer elimination assembly (5) is fixedly connected to the rear side of the water pump box (21).
4. The modular pumping station unit suitable for low-lift long-distance water delivery of claim 1, wherein: The water inlet assembly (4) includes a water inlet pipe (41), the right end of which is fixedly connected to the inside of the left side of the water pump assembly (2), and two sealing flanges a (42) are fixedly connected to the outside of the water inlet pipe (41). A switch valve (43) is fixedly connected to the middle of the outside of the water inlet pipe (41).
5. The modular pumping station unit suitable for low-lift long-distance water delivery of claim 1, wherein: The right side of the booster box (3) is fixedly connected to a water outlet pipe (6), and the outside of the water outlet pipe (6) is fixedly connected to a water pressure and flow detector (8). The water pressure and flow detector (8) contains a sensor and an alarm.
6. The modular pumping station unit suitable for low-lift long-distance water delivery of claim 2, wherein: The control box (11) is equipped with a central control module and circuit components. The acrylic plate (13) is made of a highly transparent and visible material. The outer edge of the handle (14) is designed with a smooth chamfer.
7. The modular pumping station unit for low-lift long-distance water delivery of claim 1, wherein: The interior of the water hammer eliminator (53) is slidably connected to the exterior of the three sealing gaskets (55), and the interior of the three sealing gaskets (55) is fixedly connected to the exterior of the water hammer eliminator piston (54).