A double-deck roll crusher
Patent Information
- Application Number
- CN202521966363.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-12
AI Technical Summary
双层辊式破碎机在使用时,物料会在两辊间隙中受到高压挤压和剪切力作用而破碎,当遇到粘性较大的物料时,物料会黏在圆柱形辊子的外侧,通常会安装刮除结构,但是,现有的刮除结构处于装置的内部,不易更换,增加了使用者的负担,存在一定的不足之处,为此,我们提出了一种双层辊式破碎机
[0011]通过采用上述技术方案,本实用新型所取得的有益效果为:本实用设置的刮除组件的紧固件可直接旋转脱离设置的横杆,脱离后可直接抽出横杆,即可快速拆卸刮除组件,然后通过设置的安装孔可将横杆插入破碎箱内,而后转动设置的挡块,直到挡块的滑槽与限位块卡接,随后旋转紧固件与横杆固定,即可快速安装刮除组件,此过程无需拆卸装置,以便更换刮刀,减轻了使用者的负担,同时设置的对照杆可穿插在卡槽内,而通过拧松紧固件可移动横杆,从而在移动时通过参考对照杆在刻度线的位置可精确调节刮刀的位置,以便精确调节刮刀与破碎辊的间距。
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Figure CN224641171U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of double-layer roller crushers, specifically a double-layer roller crusher. Background Technology
[0002] A double-roll crusher, also known as a twin-roll crusher or a double-roll crusher, is a mechanical device that crushes materials by applying compression, shearing, and grinding forces through the relative rotation of two sets of parallel cylindrical rollers. During operation, the material is crushed under high pressure and shearing forces within the gap between the two rollers. When encountering highly viscous materials, the material tends to adhere to the outer side of the cylindrical rollers. While scraping structures are typically installed, existing scraping structures are located inside the device, making them difficult to replace and increasing the burden on the user. Therefore, we propose a new double-roll crusher. Utility Model Content
[0003] The present invention aims to solve the problems existing in the prior art or related technologies.
[0004] Therefore, the technical solution adopted by this utility model is as follows: a double-layer roller crusher, including a crushing box, a top plate, a support plate, a crushing component, and a scraping component. The crushing box has an installation hole on its outer side, a limit block is fixedly installed at the front end of the crushing box, the top plate is fixedly installed at the top of the crushing box, a feed hopper is fixedly installed at the top end of the top plate, the support plate is fixedly installed at the front end of the crushing box, the crushing component is fixedly installed on the crushing box, and the scraping component includes a crossbar inserted into the installation hole, a scraper fixedly installed on the left side of the crossbar, a stop block fixedly installed at the front end of the crossbar, a sliding groove opened on the rear side of the stop block, and a fastener threadedly connected to the crossbar.
[0005] Preferably, a support rod and a discharge hopper are fixedly provided at the bottom of the crushing box, and scale lines are provided on the rear side of the crushing box.
[0006] Preferably, the crushing assembly includes an upper crushing roller connected to the crushing box by a bearing, a lower crushing roller connected to the crushing box bearing and connected to the upper crushing roller belt, and a rotary motor fixedly disposed at the front end of the lower crushing roller.
[0007] Preferably, there are two crushing components, which are symmetrically distributed on the crushing box.
[0008] Preferably, a slot is provided on the rear side of the crossbar, and the cross section of the slot is square.
[0009] Preferably, the fastener is composed of a nut and a metal washer welded together.
[0010] Preferably, it also includes a reference rod, which is inserted into the slot, and the cross-section of the reference rod is square.
[0011] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows: the fasteners of the scraping component can be directly rotated to disengage from the crossbar. After disengagement, the crossbar can be directly pulled out, allowing for quick disassembly of the scraping component. Then, the crossbar can be inserted into the crushing box through the mounting hole. Next, the stop block is rotated until the slide groove of the stop block engages with the limiting block. Then, the fasteners are rotated to fix the crossbar, allowing for quick installation of the scraping component. This process does not require disassembly of the device, thus reducing the burden on the user when replacing the scraper. At the same time, the reference rod can be inserted into the slot, and the crossbar can be moved by loosening the fasteners. During movement, the position of the scraper can be precisely adjusted by referring to the position of the reference rod on the scale line, so as to accurately adjust the distance between the scraper and the crushing roller. Attached Figure Description
[0012] Figure 1 This is a structural schematic diagram of the present invention from one perspective;
[0013] Figure 2 This is a structural schematic diagram from another perspective of the present invention;
[0014] Figure 3 This utility model Figure 1 Schematic diagram of the structure of the intermediate crushing box and crushing components;
[0015] Figure 4 This utility model Figure 1 Rear view of the crushing chamber;
[0016] Figure 5 This utility model Figure 1 Schematic diagram of the middle scraping component;
[0017] Figure 6 This utility model Figure 1 A schematic diagram of the structure of the reference rod.
[0018] Figure label:
[0019] 100. Crushing box; 101. Support rod; 102. Discharge hopper; 103. Mounting hole; 104. Limit block; 105. Scale line;
[0020] 200. Top plate; 201. Feed hopper;
[0021] 300. Support plate;
[0022] 400. Crushing assembly; 401. Upper crushing roller; 402. Lower crushing roller; 403. Rotary motor;
[0023] 500. Scraping assembly; 501. Crossbar; 502. Scraper; 503. Stop; 504. Slide groove; 505. Fastener; 506. Slot;
[0024] 600, reference bar. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.
[0026] The following describes some embodiments of the present invention with reference to the accompanying drawings, providing a double-layer roller crusher.
[0027] Example 1:
[0028] Reference Figure 1-6 This is the first embodiment of the present invention, which provides a double-layer roller crusher, including a crushing box 100, a top plate 200, a support plate 300, a crushing component 400, a scraping component 500, and a reference rod 600.
[0029] Specifically, the crushing box 100 has a mounting hole 103 on its outer side, a limit block 104 is fixedly installed at the front end of the crushing box 100, a support rod 101 and a discharge hopper 102 are fixedly installed at the bottom end of the crushing box 100, and a scale line 105 is provided on the rear side of the crushing box 100. In use, the scraping component 500 can be easily fixed on the crushing box 100 through the mounting hole 103, and the position of the scraping component 500 can be easily determined through the limit block 104, while ensuring that the scraping component 500 can only move in a straight line, so as to adjust the distance between the scraping component 500 and the crushing roller, and then the material can be discharged through the discharge hopper 102.
[0030] Specifically, the top plate 200 is fixedly installed at the top of the crushing box 100, and the top of the top plate 200 is fixedly installed with a feed hopper 201. In use, the top plate 200 can cover the top of the crushing box 100, and the feed hopper 201 can conveniently pour materials into the crushing box 100.
[0031] Specifically, the support plate 300 is fixedly installed at the front end of the crushing box 100. During use, the support plate 300 is used to support and fix the rotary motor 403 for crushing.
[0032] Specifically, the crushing assembly 400 is fixedly mounted on the crushing box 100. The crushing assembly 400 includes an upper crushing roller 401 connected to the crushing box 100 by a bearing, a lower crushing roller 402 connected to the crushing box 100 bearing and connected to the upper crushing roller 401 by a belt, and a rotary motor 403 fixedly mounted at the front end of the lower crushing roller 402. There are two crushing assemblies 400, which are symmetrically distributed on the crushing box 100. In use, the rotary motor 403 can drive the upper crushing roller 401 and the lower crushing roller 402 to rotate. The two sets of rotating upper crushing rollers 401 can perform the first crushing of the material, while the two sets of rotating lower crushing rollers 402 can perform the second crushing of the material.
[0033] Specifically, the scraping assembly 500 includes a crossbar 501 inserted into the mounting hole 103, a scraper 502 fixedly disposed on the left side of the crossbar 501, a stop block 503 fixedly disposed at the front end of the crossbar 501, a groove 504 formed on the rear side of the stop block 503, and a fastener 505 threadedly connected to the crossbar 501. The fastener 505 is composed of a nut and a metal washer welded together. A slot 506 is formed on the rear side of the crossbar 501. The slot 506 has a square cross-section. During use, the scraper 502... The material on the crushing roller can be scraped off to prevent the material from clogging the device. The stop block 503 acts as a block to fix the scraping component 500 on the crushing box 100. The stop block 503 can be engaged with the limit block 104 through the slide groove 504 to facilitate the installation of the scraping component 500. The crossbar 501 can be fixed on the crushing box 100 through the fastener 505. Then, the reference rod 600 can be inserted into the crossbar 501 through the slot 506 to facilitate the installation and removal of the reference rod 600.
[0034] Specifically, the reference rod 600 is inserted into the slot 506. The cross-section of the reference rod 600 is square. In use, the reference rod 600 can be inserted into the crossbar 501 through the slot 506. After insertion, the position of the scraping component 500 can be precisely adjusted by referring to the position of the reference rod 600 on the scale line 105.
[0035] The working principle and usage process of this utility model are as follows: In use, the fastener 505 can be rotated outward until it is completely detached from the crossbar 501. After detachment, the damaged crossbar 501 can be pulled out directly to quickly disassemble the scraping component 500. Then, the unused crossbar 501 of the scraping component 500 is aligned with the mounting hole 103 and inserted. After being inserted to the appropriate position, the stop block 503 can be rotated until the slide groove 504 is aligned with the limit block 104 and engaged. After engagement, the fastener 505 is aligned with the crossbar 501 and rotated to fix it, thus quickly installing the scraping component 500. When it is necessary to adjust the distance between the scraper 502 and the crushing roller, the reference rod 600 is first aligned with the slot 506 and inserted. After insertion, the fastener 505 is loosened. After loosening, the crossbar 501 is moved linearly. During the movement, the position of the reference rod 600 on the scale line 105 can be used to accurately adjust the position of the scraping component 500. After adjustment, the fastener 505 is tightened.
[0036] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A double-layer roller crusher, characterized in that, include: The crushing box (100) has an installation hole (103) on its outer side, and a limit block (104) is fixedly provided at the front end of the crushing box (100); A top plate (200) is fixedly installed at the top of the crushing box (100), and a feed hopper (201) is fixedly installed at the top of the top plate (200); A support plate (300) is fixedly installed at the front end of the crushing box (100); The crushing assembly (400) is fixedly mounted on the crushing box (100); The scraping assembly (500) includes a crossbar (501) inserted into the mounting hole (103), a scraper (502) fixedly disposed on the left side of the crossbar (501), a stop block (503) fixedly disposed at the front end of the crossbar (501), a groove (504) formed on the rear side of the stop block (503), and a fastener (505) threadedly connected to the crossbar (501).
2. A double-layer roller crusher according to claim 1, characterized in that, The bottom end of the crushing box (100) is fixedly provided with a support rod (101) and a discharge bucket (102), and a scale line (105) is provided on the rear side of the crushing box (100).
3. A double-layer roller crusher according to claim 1, characterized in that, The crushing assembly (400) includes an upper crushing roller (401) connected to the crushing box (100) by a bearing, a lower crushing roller (402) connected to the crushing box (100) by a bearing and connected to the upper crushing roller (401) by a belt, and a rotary motor (403) fixedly disposed at the front end of the lower crushing roller (402).
4. A double-layer roller crusher according to claim 1, characterized in that, There are two crushing components (400), which are symmetrically distributed on the crushing box (100).
5. A double-layer roller crusher according to claim 1, characterized in that, The crossbar (501) has a slot (506) on its rear side, and the slot (506) has a square cross section.
6. A double-layer roller crusher according to claim 1, characterized in that, The fastener (505) is composed of a nut and a metal washer welded together.
7. A double-layer roller crusher according to claim 1, characterized in that, It also includes a reference rod (600), which is inserted into a slot (506), and the cross-section of the reference rod (600) is square.