Quick release tube clamp tool

Abstract

The utility model discloses a kind of tools for quickly removing cylinder pipe clamp cylinder, including base, hydraulic cylinder, push rod and adjustable clamp for clamping cylinder pipe, it innovatively uses hydraulic cylinder to provide stable thrust, cooperate adjustable clamp cylinder pipe, realize efficient, safe and labour-saving cylinder pipe clamp cylinder removal.The tool is through the synergic action of hydraulic cylinder and push rod, combined with adjustable clamp driven by pneumatic cylinder, solve the problem of low efficiency, poor safety of traditional manual removal mode.It adjustable clamp and replaceable pressure head design, can be adapted to a variety of size cylinder pipe, expand the application range of tool.In addition, the collection groove design of base bottom, effectively avoid the risk of part scattering and operator injury.The utility model greatly improves the removal efficiency and work stability, significantly reduce the labor intensity and safety risk of operator, while reducing tool maintenance cost, with good versatility and economy, especially suitable for industrial equipment maintenance field.

Description

Technical Field

[0001] This utility model relates to the field of devices for industrial equipment maintenance, and in particular to a tool for quickly removing tube clamps. Background Technology

[0002] In equipment maintenance in industries such as textiles and chemical fibers, disassembling bobbin clamps is a common and frequent operation. Currently, the commonly used method involves directly striking the end of the bobbin shaft (or bobbin shaft) with a large hammer, using the impact force to remove the clamp from the bobbin. This traditional method has the following significant technical problems in practical application: the disassembly process must be completed by two people working together. One person is responsible for holding the bobbin steady to prevent it from shifting or tipping over, while the other performs the striking operation. This not only requires a large workforce but also demands a high degree of coordination; poor coordination can easily lead to low work efficiency. Furthermore, direct hammering can easily cause deformation or damage to the end of the bobbin shaft, affecting its reusability accuracy; vibration and impact can easily be transmitted to related connecting structures such as the clamp and bearing housing, causing hidden mechanical damage; in short, relying on manual striking results in slow disassembly speed and inconsistent results, sometimes requiring repeated striking to disassemble a single clamp. Especially when maintenance tasks are concentrated, the traditional method severely restricts the overall maintenance progress and affects equipment uptime. Therefore, the lack of a dedicated tool for disassembling tube clamps that can achieve fast, reliable, non-destructive, and human-efficient disassembly has become a key bottleneck restricting the improvement of equipment maintenance efficiency and quality. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a tool for quickly removing tube clamps.

[0004] A quick-release tube clamping tool according to a first aspect of the present invention is characterized in that it includes a base, a hydraulic cylinder, a push rod, and an adjustable clamp for clamping the tube; the hydraulic cylinder is fixed above the base, and the movable end of the hydraulic cylinder is connected to the push rod; the lower end of the push rod is provided with a pressure head; the adjustable clamp is disposed on the base.

[0005] A quick-release cylinder clamping tool according to an embodiment of the present invention has at least the following beneficial effects: The quick-release cylinder clamping tool of the present invention provides stable thrust through a hydraulic cylinder, which, together with a push rod and a pressure head, enables precise and rapid removal of the cylinder, significantly improving operating efficiency and reducing the need for manual labor; the adjustable clamp enhances the tool's adaptability to cylinders of different sizes, improving its flexibility and versatility; the overall design simplifies the operation process, reduces the difficulty of operation and the skill requirements for operators, while avoiding the risks of personal injury and equipment damage that may be caused by traditional removal methods, effectively improving safety and maintenance efficiency.

[0006] According to some embodiments of the present invention, the adjustable clamp includes at least two grippers symmetrically arranged at both ends of the base, and the two grippers are opened and closed synchronously by a drive mechanism.

[0007] According to some embodiments of the present invention, the driving mechanism includes a pneumatic cylinder, and the gripper is mounted on the movable end of the pneumatic cylinder.

[0008] According to some embodiments of this utility model, the hydraulic cylinder is a bidirectional hydraulic cylinder, and the hydraulic cylinder is connected to a foot valve or a manual valve.

[0009] According to some embodiments of the present invention, the pressure head is detachably mounted on the lower end of the push rod.

[0010] According to some embodiments of the present invention, the bottom of the base is provided with a collection groove for receiving the clamping cylinder.

[0011] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0012] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is a structural schematic diagram of an embodiment of the present utility model.

[0013] 1. Base; 2. Cylinder; 3. Push rod; 4. Adjustable clamp; 5. Gripper; 7. Tube. Detailed Implementation

[0014] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0015] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0016] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0017] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0018] Reference Figure 1 A quick-release tool for clamping a cylinder 7 according to a first aspect of this utility model is characterized by comprising a base 1, a hydraulic cylinder 2, a push rod 3, and an adjustable clamp 4 for clamping the cylinder 7. The hydraulic cylinder 2 is fixed above the base 1, and the push rod 3 is connected to the movable end of the hydraulic cylinder 2. A pressure head is provided at the lower end of the push rod 3. The adjustable clamp 4 is disposed on the base 1. The hydraulic cylinder 2 provides a stable and powerful pushing force, replacing traditional manual hammering, fundamentally solving the problems of low efficiency, high labor intensity, and high safety risks. With the hydraulic cylinder 2 fixed above the base 1, the push rod 3 applies force vertically downwards, resulting in a clear force path, good overall tool rigidity, and stable operation, effectively preventing damage to the cylinder shaft and the cylinder 7. This first aspect of the utility model requires only one person to operate, significantly reducing labor costs and the skill requirements for the operator.

[0019] According to some embodiments of this utility model, the adjustable clamp 4 includes at least two grippers 5 symmetrically arranged at both ends of the base 1. The two grippers 5 open and close synchronously via a drive mechanism. The at least two symmetrically arranged grippers 5 can firmly hold the tube 7 from both sides, preventing it from moving or rotating during the pushing process, thus ensuring the stability and safety of the disassembly process. Furthermore, the two symmetrically arranged grippers 5 allow the clamp to adapt to tubes 7 of a certain size, possessing versatility.

[0020] According to some embodiments of this utility model, the driving mechanism includes a pneumatic cylinder, and the gripper 5 is mounted on the movable end of the pneumatic cylinder. Using a pneumatic cylinder as the driving source allows for quick and effortless opening and closing of the gripper 5, further improving the efficiency of the entire disassembly process and mechanizing the "clamping" step. In factories where air supply is readily available, pneumatic drive offers advantages such as low cost and fast response.

[0021] According to some embodiments of this utility model, the hydraulic cylinder 2 is a bidirectional hydraulic cylinder 2, and the hydraulic cylinder 2 is connected to a foot valve or a manual valve. The bidirectional hydraulic cylinder 2 can realize the rapid extension and retraction of the push rod 3, shortening the cycle time of a single operation and further improving efficiency. Controlled by the foot valve or manual valve, the operator can start the equipment with their foot or hand while holding the workpiece with both hands, avoiding hand-foot-foot confusion and making the operation safer and more user-friendly.

[0022] According to some embodiments of this utility model, the pressure head is detachably mounted on the lower end of the push rod 3. By replacing the pressure head (top core) with different shapes or sizes, it can be adapted to cylinder shafts of different models and end structures, greatly expanding the application range of this tool. In addition, worn or damaged pressure heads can be replaced individually, reducing subsequent maintenance costs.

[0023] According to some embodiments of this utility model, the bottom of the base 1 is provided with a collection groove for receiving the clamps. The collection groove can receive the clamps that have fallen off after disassembly, allowing them to be collected in an orderly manner, preventing parts from being scattered all over the ground or even lost, facilitating organization, and achieving civilized construction. Furthermore, it prevents the clamps from falling from a height and injuring the operator's feet or colliding with other equipment.

[0024] The embodiments described above with reference to the accompanying drawings have been described in detail. However, the embodiments are not limited to those described above. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the invention.

Claims

1. A tool for quickly removing a tube clamp, characterized in that: It includes a base (1), a hydraulic cylinder (2), a push rod (3), and an adjustable clamp (4) for clamping the tube (7); the hydraulic cylinder (2) is fixed above the base (1), and the movable end of the hydraulic cylinder (2) is connected to the push rod (3); the lower end of the push rod (3) is provided with a pressure head; the adjustable clamp is provided on the base (1).

2. The quick-release tube clamp tool according to claim 1, characterized in that: The adjustable clamp (4) includes at least two grippers (5) symmetrically arranged at both ends of the base, and the two grippers (5) are opened and closed synchronously by a drive mechanism.

3. The quick-release tube clamp tool according to claim 2, characterized in that: The drive mechanism includes a pneumatic cylinder, and the gripper (5) is mounted on the movable end of the pneumatic cylinder.

4. The quick-release tube clamp tool according to claim 1, characterized in that: The hydraulic cylinder (2) is a two-way hydraulic cylinder, and the hydraulic cylinder (2) is connected to a foot valve or a manual valve.

5. The quick-release tube clamp tool according to claim 1, characterized in that: The pressure head is detachably mounted on the lower end of the push rod (3).

6. The quick-release tube clamp tool according to claim 1, characterized in that: The base (1) has a collection groove at its bottom for receiving the clamping cylinder.

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