A vibrating flattening mechanism of a paper finishing machine
Patent Information
- Application Number
- CN202522363540.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-11-07
AI Technical Summary
传统纸张整理方式主要依赖人工手动调整或简单的机械压平装置，但随着工业自动化水平的提升，市场对纸张整理效率、精度及适应性的要求日益提高，传统技术已难以满足实际生产需求，如专利号为CN102167250A的一种纸张整理机，首先缺少纸张限位组件，纸张堆叠厚度较薄时，在整理过程中容易向两侧发生散乱，从而影响纸张整理效果；其次，在整平过程中，只设置有一组弹簧，其产生的振动会直接作用在放置面上，可能导至设备因震动发生位移，且设备运行产生的振动直接传递至机架或地面，不仅会产生较大噪音，还会加剧内部部件（如振动器、传动机构）的疲劳磨损，缩短设备使用寿命；最后，振动整平过程中，设备稳定性较差，容易发生横向移动，进一步影响纸张整平效果
限位组件实现多厚度纸张的自适应整平：通过双向丝杆-驱动块-滑动块-第一活动板的传动结构，限位板可随纸张堆叠厚度动态调节间距，适配不同厚度纸张的整理需求；同时，第一活动板与限位板间的加强筋增强了连接强度，避免薄纸因振动散乱，显著提升边缘对齐精度。
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Figure CN224740547U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of finishing machine technology, specifically a vibration leveling mechanism for a paper finishing machine. Background Technology
[0002] In printing, packaging, and office automation, paper sorting is a crucial process. Its purpose is to align and flatten the edges of stacked papers to meet the precision requirements of subsequent processing (such as cutting, binding, and printing). Traditional paper sorting methods mainly rely on manual adjustment or simple mechanical flattening devices. However, with the improvement of industrial automation, the market's demands for paper sorting efficiency, precision, and adaptability are increasing. Traditional technologies are no longer sufficient to meet actual production needs. For example, a paper sorting machine with patent number CN102167250A lacks paper limiting components. When the paper stack is thin, it is prone to scattering to both sides during sorting, affecting the sorting effect. Secondly, during the flattening process, only one set of springs is used, and the vibration generated directly acts on the placement surface, potentially causing equipment displacement due to vibration. Furthermore, the vibration generated during equipment operation is directly transmitted to the frame or the ground, not only producing significant noise but also accelerating fatigue wear of internal components (such as vibrators and transmission mechanisms), shortening the equipment's lifespan. Finally, during vibration flattening, the equipment has poor stability and is prone to lateral movement, further affecting the paper flattening effect.
[0003] To address the aforementioned issues, there is an urgent need for a structurally optimized and highly adaptable vibration leveling mechanism that can both adaptively limit the movement of paper of varying thicknesses and reduce the negative impact of vibration through shock absorption design, while simultaneously improving the stability of sliding and adjustment, in order to meet the demands of modern industrial production for efficient and precise paper finishing. Utility Model Content
[0004] In view of the above-mentioned shortcomings in the existing technology, the purpose of this utility model is to provide a vibration leveling mechanism with optimized structure, strong adaptability, and the ability to improve equipment stability and leveling effect.
[0005] The technical solution adopted by this utility model to achieve the above objectives is as follows: a vibration leveling mechanism for a paper sorting machine, comprising a mounting box, a fixed frame, a paper sorting frame, a limiting component, and a vibrator. Several shock-absorbing feet are fixedly connected to the bottom of the mounting box. The fixed frame is slidably connected inside the mounting box. The paper sorting frame is fixedly connected to the upper end of the fixed frame. The paper sorting frame includes a side baffle, a bottom plate, and a main baffle. The edge of the bottom plate is fixedly connected to the edge of the main baffle, and the bottom plate and the main baffle are perpendicular to each other. The bottom plate is tilted to one side at an angle of 15°-30°. Side baffles are fixedly connected to both sides of the bottom plate and the main baffle. A limiting component is provided on the bottom plate to adapt to leveling operations of paper of different thicknesses. A vibrator is fixedly connected to the middle of the lower end of the fixed frame. The vibration generated by the vibrator levels and aligns the edges of the paper. Several shock-absorbing components are fixedly connected to the bottom of the fixed frame on both sides of the vibrator. The lower ends of the shock-absorbing components are fixedly connected to the bottom of the mounting box. The limiting assembly includes a first movable plate, a second movable plate, a sliding block, a driving block, a limiting plate, a bidirectional lead screw, and a driving device. Two sets of limiting plates are movably connected within the paper sorting rack. The limiting plate is fixedly connected to one side of the edge of the first movable plate. The first movable plate is slidably connected to the upper end of the base plate. Sliding blocks are fixedly connected to both sides of the lower end of the first movable plate. The base plate has two sets of parallel sliding grooves, and the sliding blocks are slidably connected within these grooves. Two sets of second movable plates are slidably connected to the lower end of the base plate, and the second movable plates are fixedly connected to the sliding blocks. A [missing information - likely a design feature] is provided in the middle of each of the second movable plates. The driving block has a threaded hole in its center, through which a bidirectional lead screw is threaded. Both ends of the bidirectional lead screw are rotatably connected to a support plate, which is fixedly connected to the edge of a base plate. Both ends of the bidirectional lead screw pass through the support plate and connect to a driving device. In use, the driving device drives the bidirectional lead screw to rotate, causing the bidirectional lead screw to move towards or away from the driving block. The driving block moves the second movable plate, which in turn moves the sliding block. The sliding block moves the first movable plate, which in turn moves the limiting plate, which adapts to the thickness of the stacked papers to be processed.
[0006] In the above technical solution, sliding guide grooves are respectively provided on both sides of the fixing frame, and sliding guide blocks are slidably connected in the sliding guide grooves. The sliding guide blocks are respectively fixedly connected to the inner wall of the mounting box to improve the sliding stability of the fixing frame inside the mounting box.
[0007] In the above technical solution, the shock-absorbing support includes a damping telescopic rod, a buffer spring, and a support foot. The upper end of the damping telescopic rod is fixedly connected to the bottom of the mounting box, and the other end of the damping telescopic rod is fixedly connected to the support foot. A buffer spring is sleeved on the damping telescopic rod, and the two ends of the buffer spring are respectively connected to the mounting box and the support foot in mutual contact.
[0008] In the above technical solution, the shock absorption component includes a sliding sleeve, a sliding guide rod, and a vibration spring. The lower end of the fixed frame is provided with several guide slots. A sliding guide rod is slidably connected in the guide slots. The other end of the sliding guide rod is fixedly connected to the bottom of the mounting box. A vibration spring is sleeved on the sliding guide rod. The two ends of the vibration spring abut against the fixed frame and the mounting box, respectively.
[0009] In the above technical solution, a number of reinforcing ribs are fixedly connected between the first movable plate and the limiting plate, and two sets of roller frames are fixedly connected to the second movable plate. Rolling wheels are rotatably connected inside the roller frames, and the fixed frame is provided with a sliding groove, in which the rolling wheels are rotatably connected.
[0010] In the above technical solution, the driving device includes a first synchronous pulley, a second synchronous pulley, a first gear, a second gear, a drive motor, and a rotating shaft bracket. The two ends of the bidirectional lead screw are respectively fixedly connected to the first synchronous pulley. The first synchronous pulleys are respectively connected to the second synchronous pulleys through synchronous belts. The second synchronous pulleys are respectively fixedly connected to both ends of the rotating shaft. A plurality of rotating shaft brackets are rotatably connected to the rotating shaft. The rotating shaft brackets are fixedly connected to one side of the fixed frame. A first gear is fixedly connected to the rotating shaft. The first gear meshes with a second gear. The second gear is fixedly connected to one end of the drive motor. The drive motor is fixedly connected to one side of the paper sorting rack.
[0011] The beneficial effects of this utility model are: The limiting component enables adaptive leveling of paper of various thicknesses: through the transmission structure of bidirectional lead screw-drive block-sliding block-first movable plate, the spacing of the limiting plate can be dynamically adjusted according to the thickness of the stacked paper to adapt to the processing needs of paper of different thicknesses; at the same time, the reinforcing ribs between the first movable plate and the limiting plate enhance the connection strength, prevent thin paper from being scattered due to vibration, and significantly improve the edge alignment accuracy.
[0012] The two-stage vibration reduction design reduces the negative impact of vibration: the vibration-damping support feet (damping telescopic rod + buffer spring) at the bottom of the mounting box absorb the overall vibration of the equipment and prevent the vibration from being transmitted to the placement platform; the vibration-damping components (sliding sleeve + sliding guide rod + vibration spring) under the fixed frame isolate the rigid collision between the fixed frame and the mounting box, reduce the fatigue wear of vibration on components such as the vibrator and transmission mechanism, reduce operating noise and extend the service life of the equipment.
[0013] The sliding stability structure ensures reliable leveling process: the sliding guide grooves on both sides of the fixed frame cooperate with the sliding guide blocks on the inner wall of the mounting box to constrain the fixed frame to vibrate only in the vertical direction and prevent lateral displacement; the rolling wheels on the second movable plate are rolled to the sliding guide groove of the fixed frame, which improves the smoothness of the movement of the second movable plate, ensures the precision and stability of the limit plate adjustment process, and further improves the consistency of paper leveling effect. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 for Figure 1 Detailed structural diagram of part A1 in the middle; Figure 3 This is a schematic diagram of the cross-sectional connection structure of the guide slot hole of this utility model; Figure 4 This is a side view sectional structural diagram of the present invention; Figure 5 This is a schematic diagram of the cross-sectional structure of the sliding guide groove of this utility model; Figure 6 This is a schematic diagram of the connection structure of the limiting plate of this utility model.
[0015] In the diagram: 1. Mounting box; 2. Fixing frame; 3. Paper sorting rack; 4. Vibrator; 5. Shock-absorbing support; 6. Side baffle; 7. Base plate; 8. Main baffle; 101. First movable plate; 102. Second movable plate; 103. Sliding block; 104. Drive block; 105. Limiting plate; 106. Two-way lead screw; 108. Slide groove hole; 109. Support plate; 110. Slide guide groove; 111. Slide guide block; 201. Damping telescopic rod; 202. Buffer spring; 203. Support foot; 301. Slide guide rod; 302. Vibration spring; 303. Guide groove hole; 401. Reinforcing rib; 402. Roller frame; 403. Rolling wheel; 404. Sliding groove; 501. First synchronous wheel; 502. Second synchronous wheel; 503. First gear; 504. Second gear; 505. Drive motor; 506. Rotary shaft bracket; 507. Rotary shaft. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-6A vibratory leveling mechanism for a paper sorting machine includes a mounting box 1, a fixed frame 2, a paper sorting frame 3, a limiting component, and a vibrator 4. Several shock-absorbing feet 5 are fixedly connected to the bottom of the mounting box 1. The fixed frame 2 is slidably connected inside the mounting box 1. The paper sorting frame 3 is fixedly connected to the upper end of the fixed frame 2. The paper sorting frame 3 includes a side baffle 6, a bottom plate 7, and a main baffle 8. The edge of the bottom plate 7 is fixedly connected to the edge of the main baffle 8, and the bottom plate 7 and the main baffle 8 are perpendicular to each other. The bottom plate 7 is tilted to one side at an angle of 15°-30°. Side baffles 6 are fixedly connected to both sides of the bottom plate 7 and the main baffle 8. A limiting component is provided on the bottom plate 7. The limiting component is used to adapt to the leveling operation of paper of different thicknesses. A vibrator 4 is fixedly connected to the middle of the lower end of the fixed frame 2. The vibration generated by the vibrator 4 is used to level and align the edges of the paper. Several shock-absorbing components are fixedly connected to the bottom of the fixed frame 2 on both sides of the vibrator 4. The lower end of the shock-absorbing components is fixedly connected to the bottom of the mounting box 1. The limiting assembly includes a first movable plate 101, a second movable plate 102, a sliding block 103, a driving block 104, a limiting plate 105, a bidirectional lead screw 106, and a driving device. Two sets of limiting plates 105 are movably connected within the paper sorting rack 3. The limiting plates 105 are fixedly connected to one side of the edge of the first movable plate 101. The first movable plate 101 is slidably connected to the upper end of the base plate 7. Sliding blocks 103 are fixedly connected to both sides of the lower end of the first movable plate 101. The base plate 7 has two sets of parallel sliding grooves 108, and the sliding blocks 103 are slidably connected within the sliding grooves 108. Two sets of second movable plates 102 are slidably connected to the lower end of the base plate 7. The second movable plates 102 are fixedly connected to the sliding blocks 103. A driving block 104 is located in the middle of each of the second movable plates 102. 4. A threaded hole is provided in the middle of the drive block 104, and a bidirectional lead screw 106 is threadedly connected in the threaded hole. The two ends of the bidirectional lead screw 106 are rotatably connected to the support plate 109. The support plate 109 is fixedly connected to the edge of the base plate 7. The two ends of the bidirectional lead screw 106 pass through the support plate 109 and are connected to the drive device. In use, the drive device drives the bidirectional lead screw 106 to rotate. The bidirectional lead screw 106 drives the drive block 104 to move towards or away from each other. The drive block 104 drives the second movable plate 102 to move. The second movable plate 102 drives the sliding block 103 to move. The sliding block 103 drives the first movable plate 101 to move. The first movable plate 101 drives the limiting plate 105 to move. The limiting plate 105 adapts to the thickness of the stack of papers to be sorted.
[0018] In the above technical solution, sliding guide grooves 110 are respectively provided on both sides of the fixing frame 2, and sliding guide blocks 111 are slidably connected in the sliding guide grooves 110. The sliding guide blocks 111 are respectively fixedly connected to the inner wall of the mounting box 1 to improve the sliding stability of the fixing frame 2 inside the mounting box 1.
[0019] In the above technical solution, the shock-absorbing support 5 includes a damping telescopic rod 201, a buffer spring 202, and a support foot 203. The upper end of the damping telescopic rod 201 is fixedly connected to the bottom of the mounting box 1, and the other end of the damping telescopic rod 201 is fixedly connected to the support foot 203. A buffer spring 202 is sleeved on the damping telescopic rod 201. The two ends of the buffer spring 202 are respectively connected to the mounting box 1 and the support foot 203 to absorb the overall vibration of the equipment and prevent the generated vibration from being transmitted to the placement platform.
[0020] In the above technical solution, the vibration damping component includes a sliding sleeve, a sliding guide rod 301, and a vibration spring 302. The lower end of the fixed frame 2 is provided with several guide slots 303. The sliding guide rod 301 is slidably connected in the guide slots 303. The other end of the sliding guide rod 301 is fixedly connected to the bottom of the mounting box 1. The vibration spring 302 is connected to the outer sleeve of the sliding guide rod 301. The two ends of the vibration spring 302 respectively abut against the fixed frame 2 and the mounting box 1. When in use, the vibration generated by the vibrator 4 acts on the fixed frame 2, causing the fixed frame 2 to vibrate up and down along the mounting box 1. During this process, the vibration spring 302 isolates the fixed frame 2 from the rigid collision with the mounting box 1, reduces noise and extends the equipment life, and ensures the vibration effect of the fixed frame 2 in the mounting box 1.
[0021] In the above technical solution, a number of reinforcing ribs 401 are fixedly connected between the first movable plate 101 and the limiting plate 105 to improve the connection strength between the first movable plate 101 and the limiting plate 105. Two sets of roller frames 402 are fixedly connected to the second movable plate 102. Rolling wheels 403 are rotatably connected inside the roller frames 402. The fixed frame 2 is provided with a sliding groove 404. The rolling wheels 403 are rotatably connected in the sliding groove 404 to improve the movement stability of the second movable plate 102.
[0022] In the above technical solution, the driving device includes a first synchronous pulley 501, a second synchronous pulley 502, a first gear 503, a second gear 504, a drive motor 505, and a rotating shaft bracket 506. The two ends of the bidirectional lead screw 106 are respectively fixedly connected to the first synchronous pulley 501. The first synchronous pulley 501 is connected to the second synchronous pulley 502 via a synchronous belt. The second synchronous pulley 502 is fixedly connected to both ends of the rotating shaft 507. A plurality of rotating shaft brackets 506 are rotatably connected to the rotating shaft 507. The rotating shaft brackets 506 are fixedly connected to one side of the fixed frame 2. The first gear 503 is fixedly connected to the rotating shaft 507. The 3-section paper sorting rack 3 is connected to a second gear 504, which is fixedly connected to one end of a drive motor 505. The drive motor 505 is fixedly connected to one side of the paper sorting rack 3. In use, the drive motor 505 drives the second gear 504 to rotate, which in turn drives the meshing first gear 503 to rotate. The first gear 503 drives the rotating shaft 507 to rotate, which in turn drives the second synchronous pulleys 502 at both ends to rotate. The second synchronous pulleys 502 drive the first synchronous pulley 501 to rotate via a synchronous belt, which in turn drives the bidirectional lead screw 106 to rotate, thereby adjusting the spacing of the limit plate 105.
[0023] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0024] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A vibration leveling mechanism for a paper sorting machine, comprising a mounting box (1), a fixing frame (2), a paper sorting frame (3), a limiting component, and a vibrator (4), characterized in that: The bottom of the mounting box (1) is fixedly connected with several shock-absorbing feet (5). The mounting box (1) is slidably connected with a fixed frame (2). The upper end of the fixed frame (2) is fixedly connected with a paper sorting rack (3). The paper sorting rack (3) includes a side baffle (6), a bottom plate (7), and a main baffle (8). The edge of the bottom plate (7) is fixedly connected with the edge of the main baffle (8), and the bottom plate (7) and the main baffle (8) are perpendicular to each other. The sides of the bottom plate (7) and the main baffle (8) are respectively fixedly connected with side baffles (6). A limit component is provided on the bottom plate (7). The middle of the lower end of the fixed frame (2) is fixedly connected with a vibrator (4). The bottom of the fixed frame (2) on both sides of the vibrator (4) is fixedly connected with several shock-absorbing components. The lower end of the shock-absorbing components is fixedly connected to the bottom of the mounting box (1). The limiting assembly includes a first movable plate (101), a second movable plate (102), a sliding block (103), a driving block (104), a limiting plate (105), a bidirectional lead screw (106), and a driving device. Two sets of limiting plates (105) are movably connected inside the paper sorting rack (3). The limiting plate (105) is fixedly connected to one side of the edge of the first movable plate (101). The first movable plate (101) is slidably connected to the upper end of the base plate (7). Sliding blocks (103) are fixedly connected to both sides of the lower end of the first movable plate (101). The base plate (7) has two sets of parallel sliding groove holes (108). The sliding blocks (103) slide respectively. Connected in the sliding groove hole (108), the lower end of the base plate (7) is slidably connected to two sets of second movable plates (102). The second movable plates (102) are fixedly connected to the sliding block (103). A driving block (104) is provided in the middle of the second movable plate (102). A threaded hole is opened in the middle of the driving block (104). A two-way screw (106) is threaded in the threaded hole. The two ends of the two-way screw (106) are rotatably connected to the support plate (109). The support plate (109) is fixedly connected to the edge of the base plate (7). The two ends of the two-way screw (106) pass through the support plate (109) and are connected to the driving device.
2. The vibration leveling mechanism of a paper finishing machine according to claim 1, characterized in that: The fixed frame (2) has sliding guide grooves (110) on both sides, and sliding guide blocks (111) are slidably connected in the sliding guide grooves (110). The sliding guide blocks (111) are fixedly connected to the inner wall of the mounting box (1).
3. The vibration leveling mechanism of a paper finishing machine according to claim 1, characterized in that: The shock-absorbing support (5) includes a damping telescopic rod (201), a buffer spring (202), and a support foot (203). The upper end of the damping telescopic rod (201) is fixedly connected to the bottom of the mounting box (1), and the other end of the damping telescopic rod (201) is fixedly connected to the support foot (203). A buffer spring (202) is sleeved on the damping telescopic rod (201), and the two ends of the buffer spring (202) are respectively connected to the mounting box (1) and the support foot (203).
4. The vibration leveling mechanism of a paper finishing machine according to claim 1, characterized in that: The shock absorption assembly includes a sliding sleeve, a sliding guide rod (301), and a vibration spring (302). The lower end of the fixed frame (2) is provided with several guide slots (303). The sliding guide rod (301) is slidably connected in the guide slots (303). The other end of the sliding guide rod (301) is fixedly connected to the bottom of the mounting box (1). The vibration spring (302) is connected to the outer sleeve of the sliding guide rod (301). The two ends of the vibration spring (302) abut against the fixed frame (2) and the mounting box (1) respectively.
5. The vibration leveling mechanism of a paper finishing machine according to claim 1, characterized in that: A number of reinforcing ribs (401) are fixedly connected between the first movable plate (101) and the limiting plate (105). Two sets of roller frames (402) are fixedly connected to the second movable plate (102). Rolling wheels (403) are rotatably connected inside the roller frames (402). The fixed frame (2) has a sliding groove (404). The rolling wheels (403) are rotatably connected inside the sliding groove (404).
6. The vibration leveling mechanism of a paper finishing machine according to claim 1, characterized in that: The driving device includes a first synchronous pulley (501), a second synchronous pulley (502), a first gear (503), a second gear (504), a drive motor (505), and a rotating shaft bracket (506). The two ends of the bidirectional lead screw (106) are respectively fixedly connected to the first synchronous pulley (501). The first synchronous pulley (501) is connected to the second synchronous pulley (502) through a synchronous belt. The second synchronous pulley (502) is fixedly connected to both ends of the rotating shaft (507). Several rotating shaft brackets (506) are rotatably connected to the rotating shaft (507). The rotating shaft brackets (506) are fixedly connected to one side of the fixed frame (2). The first gear (503) is fixedly connected to the rotating shaft (507). The first gear (503) meshes with the second gear (504). The second gear (504) is fixedly connected to one end of the drive motor (505). The drive motor (505) is fixedly connected to one side of the paper sorting rack (3).
Citation Information
Patent Citations
Large-sized lift car levelness keeping device and control method thereof
CN102167250A