A waste recycling device for tea production

Abstract

The utility model relates to agricultural waste resource utilization field especially, relate to a kind of waste recovery treatment device for tea production.The utility model provides a kind of waste recovery treatment device for tea production, including support frame and installation box etc., and installation box is installed on the upper side of support frame.By being provided with multiple heating pipes, before processing, multiple heating pipes are sufficiently dried to tea waste, significantly reduce the moisture content of tea waste, avoid the phenomenon that wet material appears adhesion, caking or plugging equipment in the process of crushing and conveying;Through the rotation mode of first motor driving rotating lever and connecting plate, the dried tea waste is evenly stirred and discharged, realizes controllable, continuous discharging process, avoids the jamming or broken material problem easily caused by traditional gravity free fall;Through the shearing and impact of high-speed rotating crushing rod to dried tea waste in the process of material falling, dried tea waste is efficiently crushed into fine particles.

Description

Technical Field

[0001] This utility model relates to the field of agricultural waste resource utilization, and in particular to a waste recycling and processing device for tea production. Background Technology

[0002] Waste recycling and processing equipment for tea production is a type of mechanical equipment or integrated system specifically designed for collecting, processing, and recycling various types of waste generated during tea processing. Its core purpose is to reduce environmental pollution, improve resource utilization, and achieve green production and a circular economy.

[0003] Currently, most small and medium-sized tea factories still rely on manual collection, simple stockpiling, or off-site disposal of tea waste. They lack pretreatment of the waste (such as drying, sorting, crushing, and mixing), resulting in low efficiency of subsequent resource utilization and making it difficult to use it for high-value utilization pathways such as high-quality organic fertilizer, biomass fuel, or functional component extraction.

[0004] To address the aforementioned issues, it is necessary to design a waste recycling and processing device for tea production that incorporates drying, crushing, and mixing functions. Utility Model Content

[0005] In order to overcome the shortcomings of lacking pretreatment of waste materials (such as drying, sorting, crushing and stirring), this utility model provides a waste recycling and treatment device for tea production.

[0006] The technical implementation scheme of this utility model is as follows: a waste recycling and processing device for tea production, comprising a support frame, a mounting box, a feeding frame, heating tubes, a rotating rod, a connecting plate, a first motor, a guide frame, a second motor, a crushing rod, a processing barrel, a feeding pipe, a third motor, a fixing frame, a stirring rod, a discharge pipe, and a solenoid valve. The mounting box is mounted on the upper side of the support frame, and the feeding frame is connected inside the mounting box. Multiple heating tubes are symmetrically installed front and back inside the feeding frame. A rotating rod is rotatably connected to the left side of the mounting box, and a connecting plate is connected to the right side of the rotating rod. The front of the mounting box... A first motor is installed on the left side, and the output shaft of the first motor is fixedly connected to the front end of the rotating rod. A guide frame is connected to the lower side of the mounting box, and a mounting bracket is installed inside the guide frame. A second motor is installed on the upper side of the mounting bracket, and the output shaft of the second motor passes through the mounting bracket and is connected to a crushing rod. A processing tank is connected to the lower side of the guide frame, and feed pipes are symmetrically connected to the left and right sides of the processing tank. A fixing frame is connected inside the processing tank, and a third motor is installed on the upper side of the fixing frame. The output shaft of the third motor passes through the fixing frame and is connected to a stirring rod. A discharge pipe is connected to the lower side of the processing tank, and a solenoid valve is installed on the discharge pipe.

[0007] Furthermore, it also includes a first protective shell and a second protective shell. The first protective shell is provided on the upper side of the mounting bracket and is located outside the second motor. The second protective shell is provided on the upper side of the fixing bracket and is located outside the third motor.

[0008] Furthermore, it also includes an arc-shaped plate, which is connected to the lower side of the mounting box.

[0009] Furthermore, it also includes a feeding frame, which is connected to the upper side of the mounting box.

[0010] Furthermore, the dimensions of the connecting plate are designed to fit the lower left side of the feeding frame.

[0011] Furthermore, the number of feed pipes shall not be less than two.

[0012] The beneficial effects of this invention are as follows: By incorporating multiple heating tubes, the tea waste is thoroughly dried before processing, significantly reducing its moisture content and preventing adhesion, clumping, or equipment blockage during crushing and conveying. The first motor drives the rotating rod and connecting plate to rotate, evenly discharging the dried tea waste, achieving a controllable and continuous discharge process, avoiding blockages or material interruptions caused by traditional gravity-driven free fall. During the material's descent, a high-speed rotating crushing rod shears and impacts the dried tea waste, efficiently crushing it into fine particles, increasing its specific surface area and providing a good foundation for subsequent resource utilization (such as fertilizer production and granulation). A third motor drives a stirring rod to thoroughly mix the crushed tea waste with organic materials (such as mushroom residue and straw) within the processing tank, ensuring uniform distribution of components and significantly improving the product quality and fermentation efficiency of organic fertilizer or composite substrate. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is an exploded view of the mounting box, the first motor, and the guide frame of this utility model.

[0015] Figure 3 This is a cross-sectional view of the mounting box of this utility model.

[0016] Figure 4 This is a three-dimensional structural diagram of the material feeding frame, heating tube, and rotating rod of this utility model.

[0017] Figure 5 This is a cross-sectional view of the guide frame and processing bucket of this utility model.

[0018] Figure 6 This is a cross-sectional view of the first protective shell of this utility model.

[0019] Figure 7 This is a cross-sectional view of the second protective shell of this utility model.

[0020] Parts and their numbers in the diagram: 1-Support frame, 2-Mounting box, 3-Discharge frame, 4-Heating tube, 5-Rotating rod, 6-Connecting plate, 7-First motor, 8-Guide frame, 9-Mounting frame, 10-Second motor, 11-Crushing rod, 12-Processing bucket, 1201-Feed pipe, 13-Third motor, 1301-Fixing frame, 14-Stirring rod, 15-Discharge pipe, 16-Solenoid valve, 17-First protective shell, 18-Second protective shell, 19-Arc plate, 20-Discharge frame. Detailed Implementation

[0021] The present invention will be further described below with reference to specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.

[0022] Example: A waste recycling and processing device for tea production, such as... Figures 1-7As shown, the assembly includes a support frame 1, a mounting box 2, a feeding frame 3, heating tubes 4, a rotating rod 5, a connecting plate 6, a first motor 7, a guide frame 8, a mounting frame 9, a second motor 10, a crushing rod 11, a processing tank 12, a feeding pipe 1201, a third motor 13, a fixing frame 1301, a stirring rod 14, a discharge pipe 15, a solenoid valve 16, a first protective shell 17, a second protective shell 18, an arc-shaped plate 19, and a feeding frame 20. The mounting box 2 is mounted on the upper side of the support frame 1. The feeding frame 3 is connected inside the mounting box 2. Multiple heating tubes 4 are symmetrically installed inside the feeding frame 3. The heating tubes 4 can uniformly heat the tea waste, achieving dehydration and drying. Inside the box 2, a rotating rod 5 is rotatably connected to the left side, and a connecting plate 6 is connected to the right side of the rotating rod 5. The size of the connecting plate 6 is designed to fit the lower left side of the feeding frame 3. A first motor 7 is installed on the front left side of the box 2. The output shaft of the first motor 7 is fixedly connected to the front end of the rotating rod 5. A guide frame 8 is connected to the lower side of the box 2. The guide frame 8 is used to guide the dried tea waste discharged from the feeding frame 3 into the crushing area. A mounting frame 9 is installed inside the guide frame 8. A second motor 10 is installed on the upper side of the mounting frame 9. The output shaft of the second motor 10 passes through the mounting frame 9 and is connected to a crushing rod 11. The crushing rod 11 can apply shearing and impact forces to the dried tea waste when rotating at high speed. The dried tea waste is crushed into fine particles. A processing tank 12 is connected to the lower side of the guide frame 8. Feed pipes 1201 are symmetrically connected to the outer sides of the processing tank 12, with at least two feed pipes 1201. Feed pipes 1201 are used by workers to add organic materials such as mushroom residue and straw. A fixing frame 1301 is connected inside the processing tank 12. A third motor 13 is installed on the upper side of the fixing frame 1301. The output shaft of the third motor 13 passes through the fixing frame 1301 and is connected to a stirring rod 14. The stirring rod 14 can stir the crushed tea waste and organic materials during rotation, ensuring a uniform mixture. The lower side of the processing tank 12... A discharge pipe 15 is connected, which is the discharge channel for waste material after mixing. A solenoid valve 16 is installed on the discharge pipe 15. A first protective shell 17 is provided on the upper side of the mounting frame 9. The first protective shell 17 is located outside the second motor 10 and is used to protect the second motor 10. A second protective shell 18 is provided on the upper side of the fixing frame 1301. The second protective shell 18 is located outside the third motor 13 and is used to protect the third motor 13. An arc plate 19 is connected to the lower side of the mounting box 2. The arc plate 19 has a guiding function to prevent the accumulation or jamming of dried tea waste. A feeding frame 20 is connected to the upper side of the mounting box 2.

[0023] When this device is in operation, the worker first pours tea waste into the feeding frame 20. The tea waste slides down the feeding frame 20 into the discharge frame 3 below. When the tea waste accumulates to a certain amount, multiple heating tubes 4 are activated. The multiple heating tubes 4 evenly heat the tea waste in the discharge frame 3, gradually dehydrating and drying the tea waste until it is completely dried. After the tea waste is dried, the multiple heating tubes 4 are turned off. Then, the first motor 7 is activated. The output shaft of the first motor 7 drives the rotating rod 5 to rotate. The rotating rod 5 drives the connecting plate 6 to rotate synchronously. Under the action of the rotation of the connecting plate 6, the dried tea waste is pushed and evenly discharged downwards, entering the next processing stage through the guide frame 8. During the falling process of the dried tea waste, the second motor 10 is activated. The output shaft of the second motor 10 drives the crushing rod 11 to rotate at high speed. When the dried tea waste is completely dried... When the tea waste falls into the crushing area and comes into contact with the rotating crushing rod 11, it is sheared and impacted, and crushed into fine particles. It then continues to fall into the processing tank 12. At the same time, the staff adds organic materials (such as mushroom residue and straw) into the processing tank 12 through the feed pipe 1201. After the crushed tea waste and organic materials (such as mushroom residue and straw) have been added, the third motor 13 is started. The output shaft of the third motor 13 drives the stirring rod 14 to rotate. The stirring rod 14 thoroughly mixes and stirs the crushed tea waste and organic materials to ensure that they are evenly blended. After the mixing is completed, the first motor 7, the second motor 10 and the third motor 13 are turned off in sequence. Then, the solenoid valve 16 is started, so that the evenly mixed waste is automatically discharged through the discharge pipe 15 under the action of gravity, completing the entire waste treatment process.

[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A waste recycling and processing device for tea production, characterized in that: The system includes a support frame (1), a mounting box (2), a feeding frame (3), a heating tube (4), a rotating rod (5), a connecting plate (6), a first motor (7), a guide frame (8), a mounting bracket (9), a second motor (10), a crushing rod (11), a processing tank (12), a feed pipe (1201), a third motor (13), a fixing frame (1301), a stirring rod (14), a discharge pipe (15), and a solenoid valve (16). The support frame (1) is mounted on the upper side of the mounting box (2). The feeding frame (3) is fixedly connected inside the mounting box (2). Multiple heating tubes (4) are symmetrically installed on the front and back of the inner wall of the feeding frame (3). The rotating rod (5) is rotatably connected to the left side of the mounting box (2). The connecting plate (6) is fixedly connected to the right side of the rotating rod (5). The first motor (7) is mounted on the front left side of the mounting box (2). The output shaft is fixedly connected to the front end of the rotating rod (5). A guide frame (8) is fixedly connected to the lower side of the mounting box (2). A mounting frame (9) is installed inside the guide frame (8). A second motor (10) is installed on the upper side of the mounting frame (9). The output shaft of the second motor (10) passes through the mounting frame (9) and is connected to the crushing rod (11). A processing bucket (12) is fixedly connected to the lower side of the guide frame (8). Feed pipes (1201) are symmetrically connected to the left and right sides of the outer side of the processing bucket (12). A fixing frame (1301) is fixedly connected inside the processing bucket (12). A third motor (13) is installed on the upper side of the fixing frame (1301). A stirring rod (14) is connected through the fixing frame (1301). A discharge pipe (15) is connected to the lower side of the processing bucket (12). A solenoid valve (16) is installed on the discharge pipe (15).

2. The waste recycling and treatment device for tea production according to claim 1, characterized in that: It also includes a first protective shell (17) and a second protective shell (18). The first protective shell (17) is connected to the upper side of the mounting bracket (9). The first protective shell (17) is located outside the second motor (10). The second protective shell (18) is connected to the upper side of the fixing bracket (1301). The second protective shell (18) is located outside the third motor (13).

3. A waste recycling and treatment device for tea production according to claim 2, characterized in that: It also includes an arc plate (19), and the lower side of the mounting box (2) is provided with an arc plate (19).

4. A waste recycling and treatment device for tea production according to claim 3, characterized in that: It also includes a feeding frame (20), and the feeding frame (20) is connected to the upper side of the mounting box (2).

5. A waste recycling and treatment device for tea production according to claim 4, characterized in that: The dimensions of the connecting plate (6) are designed to match the lower left side of the feeding frame (3).

6. A waste recycling and treatment device for tea production according to claim 5, characterized in that: The number of feed pipes (1201) shall not be less than two.

Images