Device comprising several integrated circuits and method for assembling and encapsulating integrated circuits
The method of using direct laser structuring to form vias through resin layers addresses the challenge of reducing the footprint of stacked integrated circuits, achieving a compact design by minimizing connection space.
Patent Information
- Application Number
- FR2024000206
- Authority / Receiving Office
- FR · FR
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2044-01-10
AI Technical Summary
The challenge in microelectronics is to reduce the footprint of integrated circuits by stacking them on a substrate while minimizing the space required for electrical connections between circuits.
A method involving direct laser structuring (LDS) is used to form vias through resin layers, allowing electrical connections between integrated circuits stacked on a substrate, using a process that includes forming a first and second resin layer with integrated circuits and creating electrical contacts via these vias.
This approach reduces the overall dimensions of the device by minimizing the space required for connections, achieving a more compact design through the use of multiple vias instead of a single taller via, thus optimizing space utilization.
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Abstract
Description
Title of the invention: Device comprising several integrated circuits and method for assembling and encapsulating integrated circuits technical field
[0001] This description relates generally to devices comprising several integrated circuits and methods for manufacturing such devices. Prior art
[0002] In microelectronics, the trend is toward miniaturization to consume fewer raw materials and reduce production costs, or to be able to add new functionalities to a product without increasing its size. With this in mind, it is advantageous to stack integrated circuits on the same substrate to reduce their footprint. Electrical connections between a first integrated circuit mounted on a substrate can be made by direct connections between metal pads, and wire bonding offers a solution for making electrical connections between a second integrated circuit mounted on the first. However, the use of wires requires significant space around the integrated circuits to be connected.
[0003] There is therefore a need for a method of assembling several circuits superimposed on each other on the same substrate allowing the dimensions of the final device to be reduced. Summary of the invention
[0004] One embodiment provides a method comprising: - the formation on a substrate of a first layer of a resin compatible with direct laser structuring, LDS, a first integrated circuit mounted on the substrate being incorporated in the first layer, the substrate comprising a first connection terminal connected to the first integrated circuit and a second connection terminal connected to the first connection terminal and covered by the first layer; - the formation of a first via by LDS, the first via passing through the first layer of resin and forming an electrical contact with the second connection terminal; - mounting a second integrated circuit on the first integrated circuit; - the formation on the substrate of a second layer of LDS-compatible resin, with the second integrated circuit incorporated into the second layer; and - the formation of a second via by LDS crossing the second layer and forming an electrical contact with the first via.
[0005] According to one embodiment, the formation of the first resin layer includes the deposition of an initial resin layer and a step of thinning the initial layer to obtain the first resin layer.
[0006] According to one embodiment, the formation of the second resin layer includes the deposition of an initial resin layer and a step of thinning the initial layer to obtain the second resin layer.
[0007] According to one embodiment, the method further comprises adding a device on the second layer of resin, the device being connected to the second via.
[0008] According to one embodiment, the process further comprises a step of depositing a third layer of resin on the second layer.
[0009] According to one embodiment, the first integrated circuit and the second integrated circuit each have a first face comprising metallizations including one or more connection terminals and a second face opposite to the first face, the first and second integrated circuits being mounted with their second faces oriented towards each other.
[0010] According to one embodiment, the vias are formed by autocatalytic growth or non-electrolytic growth.
[0011] According to one embodiment, the second via is laterally offset relative to the first via.
[0012] According to one embodiment, the height of the first layer of resin is at least equal to the distance separating the second connection terminal from the top face of the first integrated circuit.
[0013] According to one embodiment, the height of the second resin layer is at least equal to the distance separating the first via from the top face of the second integrated circuit.
[0014] Another embodiment provides for a microelectronic device comprising: - a substrate; - a first integrated circuit mounted on the substrate; - a first layer of a resin, compatible with direct laser structuring, LDS, deposited on the substrate and in which the first integrated circuit is incorporated; - in the substrate, a first connection terminal linked to the first integrated circuit and a second connection terminal linked to the first connection terminal and covered by the first layer; - a first via formed by LDS, the first via passing through the first layer of resin and forming an electrical contact with the second connection terminal; - a second integrated circuit mounted on the first integrated circuit; - a second layer of LDS-compatible resin, the second circuit integrated being incorporated into the second layer; and - a second via formed by LDS crossing the second layer and forming an electrical contact with the first via. Brief description of the drawings
[0015] These features and advantages, as well as others, will be described in detail in the following description of particular embodiments, given by way of non-limiting example, in relation to the accompanying figures, among which:
[0016] [Fig.1] is a cross-sectional view of a device comprising two integrated circuits connected to each other and to the same substrate according to an embodiment of the present description;
[0017] [Fig.2A], [Fig.2B], [Fig.2C], [Fig.2D], [Fig.2E], [Fig.2F], [Fig.2G], [Fig.2H] and Figure 2I are cross-sectional views of successive stages of a manufacturing process for the device of [Fig.1] according to an embodiment of the present description;
[0018] [Fig. 3A] and [Fig. 3B] are cross-sectional views of successive stages of a manufacturing process that can be applied to the device of [Fig. 1]; and
[0019] [Fig.4A] and [Fig.4B] represent partial cross-sectional views of successive stages of a panel-embedded packaging (PEP) process of an integrated circuit. Description of the implementation methods
[0020] The same elements have been designated by the same reference numerals in the different figures. In particular, structural and / or functional elements common to the different embodiments may have the same reference numerals and may have identical structural, dimensional and material properties.
[0021] For the sake of clarity, only the steps and elements useful for understanding the described embodiments have been shown and are detailed. In particular, the manufacturing steps for a laminated substrate and integrated circuits are standard and are not detailed.
[0022] Unless otherwise specified, when referring to two elements connected together, this means directly connected without intermediate elements other than conductors, and when referring to two elements connected (in English "coupled") together, this means that these two elements can be connected or linked through one or more other elements.
[0023] In the following description, when referring to absolute positional qualifiers, such as the terms "front", "back", "top", "bottom", "left", "right", etc., or relative positional qualifiers, such as the terms "above", "below", "superior", "inferior", etc., or to orientational qualifiers, such as the terms "horizontal", "vertical", etc., it is made Reference to the orientation of the figures unless otherwise specified.
[0024] Unless otherwise specified, the expressions "approximately", "roughly", and "in the order of" mean within 10%, preferably within 5%.
[0025] The [Fig.1] is a cross-sectional view of a device 100 comprising two integrated circuits 101, 102 connected to each other and to the same substrate 104 according to an embodiment of the present description.
[0026] In the example of [Fig. 1], the two integrated circuits 101 and 102 are mounted one on top of the other via a fixing layer 126 and encapsulated in a resin 106. The integrated circuit 101 is, for example, mounted on the substrate 104 via a dielectric layer 105. The integrated circuits 101 and 102 are electrically connected to each other and to the substrate 104 by a set of vias 112, 117, 118, 112', 117', 118' and metal traces 114, 119, 124, 114', 119', 124' formed in the resin 106, in the substrate 104 and / or in the dielectric layer 105.
[0027] The substrate 104 and the dielectric layer 105 are, for example, made of ABF film (from the English "Ajinomoto Build-up Film") or, for example, of a polymer. The substrate 104 has a thickness, for example, of at least 50 µm. The dielectric layer 105 has a thickness, for example, of at least 1 µm.
[0028] Integrated circuits 101 and 102 each have metallizations comprising one or more connection terminals 123, 130, 123', 130' on one face of each of the integrated circuits 101, 102, and have, for example, no metallization or connection terminal on a second face opposite the first face. The second integrated circuit 102 is mounted on the first integrated circuit 101 so that their second faces are facing each other and the connection terminals present on their first faces remain accessible.
[0029] The connection terminal 123 of the integrated circuit 101 is for example on its lower face, and is for example connected by one or more metal tracks 124 to a connection terminal 125 on the upper face of the substrate 104. The metal tracks 124 are for example made of copper, gold, tin, silver or an alloy of several of these materials.
[0030] In some embodiments, the connection terminals 123 and 125 are also connected via the metal tracks 124 to a connection terminal 128, allowing the device 100 to be connected to an external electronic device (not shown). The connection terminal 128 is, for example, located on the underside of the substrate 104.
[0031] The connection terminal 130 of the integrated circuit 102 is, for example, on its upper face. The connection terminals 125 and 130 are connected to each other via via 112 and via 118. In the example of [Fig. 1], via 112 has a height at least equal to the sum of the height of the first integrated circuit 101 and the height of the dielectric layer 105. In the general case, the via 112 has a height at least equal to the distance separating the connection terminal 125 from the top face of the integrated circuit 101. In the example of [Fig. 1], the via 118 has a height at least equal to the sum of the height of the second integrated circuit 102 and the height of the mounting layer 126. In the general case, the via 118 has a height at least equal to the distance separating the via 112 from the top face of the integrated circuit 102.
[0032] According to one embodiment, the vias 112 and 118 are laterally offset, that is to say offset in a direction parallel to the plane of the substrate 104, from each other by a distance ô. The vias 112 and 118 are for example connected to each other by means of the metal track 114.
[0033] A via 117 is connected on one side to the connection terminal 130 of the integrated circuit 102 and is connected on the other side to the via 118 by means of one or more metal tracks 119.
[0034] The resin 106 used to encapsulate the integrated circuit 101 is, for example, a specific resin compatible with direct laser structuring (LDS). The thickness of the resin layer 106 is, for example, at least equal to the sum of the heights of the vias 112 and 118. In the example of [Fig. 1], the thickness of the resin layer 106 is sufficient to cover the metal traces 119.
[0035] In the example of [Fig. 1], a second set of connecting terminals 123', 125', 128' and 130', as well as vias 112', 117', 118' and metal tracks 114', 119', 124', are shown and are similar to those described above and will not be described in detail. In other embodiments, it would be possible to provide a single set, or more than two sets, of connecting terminals, vias and metal tracks.
[0036] Figures 2A to 21 are cross-sectional views of successive stages of a manufacturing process for device 100 of [Fig.1] according to an embodiment of the present description.
[0037] Some elements of figures 2A to 21 are identical to elements of [Fig.1], and these elements are designated by the same references and are not described again in detail.
[0038] In the following description of figures 2A to 21, only the formation of the metal tracks 114 and 119 and the vias 112, 117 and 118 is described, the same steps are for example used for the formation of the metal tracks 114' and 119' and the vias 112', 117' and 118'.
[0039] Figure 2A shows an example of a device 200 providing a starting point for the manufacturing process of the device 100 of Figure 1. Compared to the device 100 of Figure 1, the device 200 does not yet include the second integrated circuit 102 or the vias 112, 118 for connecting the circuits 101 and 102. between them and to the substrate 104.
[0040] The device 200 of [Fig.2A] is obtained for example according to manufacturing steps of a panel-embedded packaging (PEP) process detailed in Figures 4A and 4B.
[0041] The device 200, in the example of [Fig. 2A], comprises the first integrated circuit 101 connected to the substrate 104 and encapsulated in a layer of resin 106A. The height hl of the resin layer 106A is, for example, sufficient to cover the integrated circuit 101 and the connection terminal 125.
[0042] Figure 2B shows the device of Figure 2A after an optional step of thinning the resin layer 106A. In one embodiment, the thickness of the resin layer is reduced to make the integrated circuit 101 visible. This step is useful, for example, in preparation for attaching a second integrated circuit 102 to the first 101.
[0043] The final height hl' of the resin layer 106A' is, in the example of [Fig.2B], at least equal to the sum of the height dl of the first integrated circuit 101 and the height d5 of the dielectric layer 105. In the general case, the height hl' is for example at least equal to the distance separating the connection terminal 125 from the top face of the integrated circuit 101.
[0044] In the following description of Figures 2C to 2K, it is assumed that the steps are applied to the device obtained in step [Fig. 2B]. However, if step [Fig. 2B] were omitted, it would be clear to a person skilled in the art how the steps in Figures 2C to 2K would be adapted.
[0045] Figure 2C shows the device of Figure 2B following a laser ablation step. The resin layer 106A' is perforated by a laser beam to partially expose the connection terminals 125 present on the surface of the substrate 104. The perforations 110 created correspond to the locations of future metallic vias.
[0046] During the laser ablation step, the laser beam used to perforate the resin 106A' interacts with additives present in the resin 106A' and locally activates the periphery of the perforations 110.
[0047] In addition, the locations of future formations of the metallic tracks 114, on the upper surface of the resin 106A', i.e. the surface furthest from the substrate 104, are for example illuminated by the laser beam during this step to activate them locally.
[0048] Figure 2D illustrates the device of Figure 2C, for example, following an autocatalytic growth or non-electrolytic growth (electroless plating) step. During this process, a metal is deposited, without the use of an electric current, onto the surfaces of the resin 106A' previously activated by a laser beam. The activation of the resin by the laser beam creates a primer on the surface of the resin, at the locations where it has been illuminated. For example, vias 112 are created in the perforations 110 of [Fig. 2C] from the exposed connection terminals 125 and the periphery of the previously activated perforations 110. Metallic tracks 114 are, for example, created on the surface of the resin 106A', on the previously activated portions.
[0049] Although [Fig. 2D] represents an example of non-electrolytic growth for forming the metal tracks 114 and the vias 112, it would also be possible to use an electrolytic growth process. In this case, temporary metal tracks (not shown) are, for example, created on the surface of the resin layer 106A' to allow the flow of an electric current used to achieve this electrolytic growth.
[0050] The vias 112 are for example made of copper, gold, tin, silver or an alloy of several of these materials.
[0051] The steps described above in relation to figures 2C and 2D correspond to an implementation of an LDS process.
[0052] Figure 2E illustrates the arrangement of Figure 2D after the second integrated circuit 102 has been attached to the first integrated circuit 101. As described in relation to Figure 1, the integrated circuits 101 and 102 each comprise a first face with metallizations including one or more connection terminals and a second face, opposite the first face, which is, for example, without metallization or connection terminals. The second integrated circuit 102 is, for example, attached so that the second faces of both integrated circuits 101 and 102 are in contact and its connection terminals are located on its upper face so that they remain accessible after attachment. The two integrated circuits are, for example, attached using an epoxy-based adhesive that polymerizes during a heating step.
[0053] According to one embodiment, in the case where the thinning step of [Fig.2B] is omitted or where partial thinning is carried out, a layer of resin is present between the integrated circuits 101 and 102.
[0054] Fig. 2F shows the device of Fig. 2E following the deposition of a second layer of LDS-compatible 106B resin.
[0055] The deposition of the resin layer 106B is, for example, carried out by compression molding, the resin being deposited for example on the surface of the device of [Fig.2E] and pressed into a mold.
[0056] The thickness h2 of the layer 106B is for example at least equal to the height of the future vias 118, i.e. for example at least sufficient to cover the integrated circuit 102.
[0057] Fig. 2G shows the device of Fig. 2F after an optional step of thinning the resin layer 106B.
[0058] As with the height h2, the final height h2' of the resin layer 106B' is, in the example of [Fig.2G], at least equal to the sum of the height d2 of the second integrated circuit 102 and the height d26 of the fixing layer 126. In the general case, the height h2' is for example greater than the distance separating the via 112 from the top face of the integrated circuit 102 to cover the integrated circuit 102.
[0059] In the following description of Figures 2H to 2K, it is assumed that the steps are applied to the device obtained in step [Fig. 2G]. However, if step [Fig. 2G] were omitted, it would be clear to a person skilled in the art how the steps in Figures 2H to 2K would be adapted.
[0060] Figure 2H shows the device of Figure 2G following a laser ablation step. The resin layer 106B is perforated by a laser beam to form perforations 116 and, for example, perforations 115 that correspond to the locations of future vias. The perforations 116 expose at least a portion of the metallic tracks 114 that are connected to at least one connection terminal 123 of the integrated circuit 101 and to at least one connection terminal 128 of the substrate 104. The perforations 115 expose, for example, connection terminals 130 of the integrated circuit 102.
[0061] Following the laser ablation step, the periphery of the perforations 115, 116 is activated.
[0062] In addition, the locations of future formations of the metallic tracks 119, on the upper surface of the resin 106B', are for example illuminated by the laser beam during this step to activate them locally.
[0063] Figure 21 shows the device of Figure 2H, for example, following an autocatalytic growth step. During this process, vias 118 are created in the perforations 116 of Figure 2H from the exposed portions of the metallic tracks 114 and the periphery of the previously activated perforations 116. Vias 117 are created, for example, in the perforations 115 of Figure 2H from the exposed connection terminals of the integrated circuit 102 and the periphery of the previously activated perforations 115. Metallic tracks 119 are created, for example, on the surface of the resin 106B, on the previously activated portions. The vias 118, 117, and the tracks 119 are, for example, made of copper, gold, tin, silver, or an alloy of several of these materials.
[0064] The steps described above in relation to Figures 2H and 21 correspond to an implementation of an LDS process. The LDS process is only possible on compatible resin layers.
[0065] According to one embodiment, the vias formed by autocatalytic growth in steps 2C and 2H are created by forming a metallic layer on the walls of the perforations 110, 116, 115. The vias 112, 118, 117 thus created form, for example, cones partially filled in their center. The vias 112 and 118 are, for example, offset from each other by a distance θ and connected by me- tracks 114 talliques to ensure a good connection.
[0066] Although [Fig. 2I] represents an example of non-electrolytic growth for forming the metal tracks 119 and the vias 114, it would also be possible to use an electrolytic growth process. In this case, temporary metal tracks (not shown) are created, for example, on the surface of the resin layer 106B' to allow the flow of an electric current used to achieve this electrolytic growth.
[0067] Following a step of depositing a third layer of resin on the surface of the device of [Fig. 2I], not shown, the device 100 of [Fig. 1] is recovered. The assembly formed by the resin layers 106A', 106B' and the third resin layer corresponds to the resin layer 106 of [Fig. 1].
[0068] Fig. 3A and Fig. 3B are cross-sectional views of successive stages of a manufacturing process that can be applied to the device in Fig. 1.
[0069] Certain elements of figures 3A and 3B are identical to elements of [Fig.1] and / or figures 2A to 21, and these elements are designated by the same references and are not described again in detail.
[0070] Figure 3A shows the device of Figure 2I following an optional step of connecting a surface-mount device (SMD) 120 to the metal tracks 119 and 119'. In one embodiment, the surface-mount device 120 is, for example, added to the device 100 of Figure 1 and is integrated during the encapsulation process. The device 120 is, for example, soldered or bonded with a conductive adhesive between the tracks 119 and 119'.
[0071] Figure 3B shows the device of Figure 3A following an optional step of depositing a layer of resin 106C to encapsulate component 120. For example, a resin incompatible with LDS is used for this layer. The height of the resin layer 106C is, for example, at least as high as component 120 and, for example, higher than component 120 to cover, protect, and insulate it.
[0072] According to an alternative embodiment to that represented by [Fig.3B], a succession of layers, for example including layers of nickel and / or gold, is for example deposited by electrolytic growth on the surface of the metal tracks 119 to make them stainless and no layer of resin 106C is deposited.
[0073] In the example of [Fig. 1], Figures 2A to 21 and Figures 3A and 3B, a dielectric layer 105 is present between the substrate 104 and the chip 101. However, in other embodiments, the layer 105 is omitted, and the integrated circuit 101 is directly mounted on the substrate 104. It would be clear to a person skilled in the art how the methods would be adapted.
[0074] During the process thus described, two series of vias 112 and 118 are successively created. One advantage of creating these two sets of vias instead of a single via is that the height of each via is reduced, making the final device more compact. This is because the aspect ratio of a via is generally limited. For example, in the case of a via formed by LDS, the aspect ratio is limited to 1:1, meaning the height cannot exceed the diameter of the via. Creating two successive vias therefore takes up less space than creating a single, taller, and thus wider, via. For example, when creating a via 300 pm high, it is possible to create two vias, each 150 pm high and with a maximum diameter of 150 pm, one above the other, for a total height of 300 pm and a maximum diameter of 150 pm, assuming the aspect ratio is limited to 1. In comparison, a single via 300 pm high would require a maximum diameter of 300 pm. The surface area required for the vias is therefore effectively reduced.
[0075] Fig. 4A and Fig. 4B represent partial cross-sectional views of successive stages of a panel-embedded packaging (PEP) process of an integrated circuit 101.
[0076] Elements of figures 4A and 4B are identical to elements of figures 1 and / or 2A to 21 and / 3A to 3B, they are designated by the same references and are not detailed again.
[0077] The PEP encapsulation process is for example used to obtain device 200 of [Fig.2A].
[0078] In a step A, a substrate, for example a wafer 301 of a semiconductor material, for example silicon, comprising integrated circuits (not shown in step A) is coated with the dielectric layer 105. The dielectric layer 105 is, for example, an ABF or polymer film.
[0079] During a step B, following the deposition of the dielectric layer 105, the layer 105 is for example locally opened by laser and / or etched with plasma to create perforations for example at the location of the connection terminal 123 of the integrated circuit 101 of figures 1, 2A to 21 and 3A to 3B present on the plate 301. The perforations will be used to form conductive vias.
[0080] During a step C, the plate 301 from step B is then, for example, ground down to remove a thickness of substrate unnecessary for the operation of the integrated circuits and cut to separate the integrated circuits 101 into individual electronic chips.
[0081] During a step D, following step C, the electronic chips are turned over and repositioned on a support board, for example made of stainless steel, so that the dielectric layer 105 is fixed to the board by a temporary fixing film 302.
[0082] During step E, following step D, the chips are then, for example, spaced apart; the spacing between the chips is, for example, sufficient for the creation of future vias 112 of [Fig. 2D]. The support board is, for example, rectangular and larger than a silicon wafer, for example 700 mm by 700 mm. The 106A resin layer is deposited to encapsulate the electronic chips.
[0083] During a step F, following the deposition of the resin layer 106A, it is for example thinned by abrasive polishing.
[0084] During a step G, following step F, the chips encapsulated in the resin 106A are detached from the support board, turned over to expose the dielectric layer 105 and their opposite face is fixed to the support board by a temporary fixing film 304. An automated optical inspection (AGI) is for example carried out to detect defects on the chips.
[0085] In a step H, following step G, metallic particles 306, for example copper and titanium, are deposited on the surface of the encapsulated chips. These particles will serve as a primer for a subsequent autocatalytic or electrocatalytic growth step.
[0086] During a step I, following the deposition of metallic particles 306, a layer of photosensitive resin 308 (in English, “photoresist”) is for example deposited.
[0087] In step J, following the deposition of layer 308, it is exposed by laser direct imaging (LDI) and developed to create openings in the dielectric layer. The use of a laser rather than a mask for this photolithography step allows for adjustment of the illumination pattern of the dielectric layer. The position of the electronic chips on the substrate board can vary from one board to another, and LDI imaging allows for adaptation to these variations.
[0088] During a step K, after the formation of openings, metallic vias and tracks 124 are formed for example by electrolytic growth.
[0089] During a step L, after the formation of metallic tracks 124, a layer of photosensitive resin 310 is deposited for example.
[0090] During a step M, the layer 310 is exposed by LDI and developed to create openings in the photosensitive resin layer 310.
[0091] During a step N, following step M, metallic tracks 128, for example made of copper, are created on the metallic tracks deposited in step K, for example by electrolytic growth along the openings in the layer 310. The tracks 128 form, for example, connection terminals.
[0092] During a step O, following step N, the layers 308 and 310 as well as the remaining precursor particles 306 under the layers 308 and 310 are removed, for example by etching.
[0093] During a step P, after the etching step, a dielectric layer 104 is deposited to encapsulate the metallic tracks and vias.
[0094] During a step Q, following the deposition of the dielectric layer 104, it is, for example, thinned until the metal tracks 328 are exposed, and a succession of layers, for example including layers of nickel and / or gold, is deposited, for example, by electrolytic growth on the surface of the metal tracks 328 to make them stainless. The structure comprising two integrated circuits 101 is detached from the support board.
[0095] The process described in steps A to Q, detailed in relation to Figures 4A and 4B, is used, for example, to encapsulate the integrated circuit 101 and obtain the device 200 of [Fig. 2A]. The resin used to coat the integrated circuits is then, for example, a specific resin compatible with LDS. In the example of Figures 4A and 4B, a structure comprising two integrated circuits 101 is produced. In other embodiments, a structure comprising one or more than two integrated circuits 101 side by side can be produced by the same process. The process described in relation to Figures 2A to 2A is, for example, applied to all the integrated circuits 101 simultaneously, and a plurality of individual devices 100 are obtained by separating the structure, for example, by laser cutting or mechanical sawing.
[0096] Alternatively, after step Q, in a step R, the electronic chips are, for example, separated into individual electronic chips, for example by laser cutting or mechanical sawing. In this case, the process described in relation to Figures 2A to 21 is applied to each electronic chip individually.
[0097] Various embodiments and variations have been described. Those skilled in the art will understand that certain features of these various embodiments and variations could be combined, and other variations will become apparent to those skilled in the art. In particular, the method described in Figures 2A to 21 is illustrated for a single device 100, but it could be carried out for several devices simultaneously, fixed on a common substrate and separated at the end of the method. The method is detailed for two integrated circuits 101 and 102, but can be extended to a stack of at least three integrated circuits, and in this case, a set of vias is, for example, made for each integrated circuit. Furthermore, although an example of the formation of the device 200 of [Fig. 2A] has been detailed in connection with the methods of Figures 4A and 4B, other methods could be used to obtain this device.
Claims
Demands
1. A method comprising: - forming on a substrate (104) a first layer of a resin (106A') compatible with direct laser structuring (LDS), a first integrated circuit (101) mounted on the substrate being incorporated in the first layer, the substrate comprising a first connection terminal (123) connected to the first integrated circuit and a second connection terminal (125) connected to the first connection terminal and covered by the first layer; - forming a first via (112) by LDS, the first via passing through the first resin layer and forming an electrical contact with the second connection terminal; - mounting a second integrated circuit (102) on the first integrated circuit; - forming on the substrate a second layer (106B') of the LDS-compatible resin, the second integrated circuit being incorporated in the second layer;and - the formation of a second via (118) by LDS crossing the second layer and forming an electrical contact with the first via.;
2. A method according to claim 1, wherein the formation of the first resin layer comprises the deposition of an initial layer (106A) of resin and a step of thinning the initial layer to obtain the first resin layer (106A').
3. A method according to any one of claims 1 to 2, wherein the formation of the second resin layer comprises the deposition of an initial layer (106B) of resin and a step of thinning the initial layer to obtain the second resin layer (106B').
4. A method according to any one of claims 1 to 3, further comprising adding a device (120) on the second resin layer (106B'), the device being connected to the second via (118).
5. A method according to any one of claims 1 to 4, further comprising a step of depositing a third layer of resin on the second layer (106B').
6. A method according to any one of claims 1 to 5, wherein the first integrated circuit (101) and the second integrated circuit (102) each have a first face comprising metallizations including one or more connection terminals and a second face opposite to the first face, the first and second integrated circuits being mounted with their second faces oriented towards each other.
7. A method according to any one of claims 1 to 6, wherein the vias (112, 117, 118) are formed by autocatalytic growth or non-electrolytic growth.
8. A method according to any one of claims 1 to 7, wherein the second via (118) is laterally offset relative to the first via (112).
9. A method according to any one of claims 1 to 8, wherein the height of the first resin layer (106A') is at least equal to the distance separating the second connection terminal (125) from the top face of the first integrated circuit (101).
10. A method according to any one of claims 1 to 9, wherein the height of the second resin layer (106B') is at least equal to the distance separating the first via (112) from the top face of the second integrated circuit (102).
11. A microelectronic device comprising: - a substrate (104); - a first integrated circuit (101) mounted on the substrate; - a first layer of resin (106A'), compatible with laser deposition system (LDS), deposited on the substrate and in which the first integrated circuit is incorporated; - in the substrate, a first connection terminal (123) connected to the first integrated circuit and a second connection terminal (125) connected to the first connection terminal and covered by the first layer; - a first via (112) formed by LDS, the first via passing through the first layer of resin and forming an electrical contact with the second connection terminal; - a second integrated circuit (102) mounted on the first integrated circuit; - a second layer (106B') of the LDS-compatible resin, the second integrated circuit being incorporated in the second layer;and - a second via (118) formed by LDS crossing the second layer and forming an electrical contact with the first via.;