A modular circular track device
Through modular design, the complexity of grinding processing is reduced, the phenomenon of stuckness and high cost problems exist in the processing and installation of existing ring track devices, and the ability to achieve higher flexibility and flexibility.
Patent Information
- Application Number
- CN201910306432.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-04-16
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2039-04-16
AI Technical Summary
The existing ring track device has stuck during processing and installation, high processing costs and high installation base accuracy requirements, which limits its flexibility to expand and on-site use.
A modular ring track device was designed, which adopts the clamping design of the guide rail module, which reduces the complexity of grinding processing; the pin matching design of the slider group avoids the phenomenon of jamming; the interface design between the guide rail modules reduces the interface accuracy requirements and matching complexity.
It realizes a modular ring track device with simple structure, low processing cost and avoids stuck phenomenon, improving flexibility and flexibility in on-site use.
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Figure CN110104398B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automated production line, in particular to a modular annular track device. Background Art
[0002] The existing technical solutions are mainly based on the ground circular rails of HepcoMotion in the UK. The technical implementation method is: install special V-shaped rollers on both sides of the slider, and then cooperate with the ground V-shaped guide rails; the V-shaped grooves on the rollers and the V-shaped grooves on the guide rails cooperate with each other to form a rolling guide structure, and the slider can slide under the guidance and support of the guide rails; the guide rails are of two types: conventional linear guide rails and specially optimized arc guide rails. The two guide rails can be combined to form a closed circular line; the closed circular line can be flexibly expanded by adding or removing replacement guide rails. Disadvantages of the existing technology: 1. The guide rail needs to be ground as a whole, and the V-shaped guide surfaces on both sides are difficult to process as a whole; especially for the arc guide rail, the trajectory of the transition connection section with the linear guide rail is not a standard circle, the processing technology is more complicated, and the processing difficulty is great; and in order to ensure the overall accuracy of the ring line, the interface positions of each guide rail section are all processed in pairs, and the interchangeability of the guide rails is poor; 2. The guide rail itself is not rigid, and the installation base surface is required to have sufficient accuracy to fix the guide rail without introducing new deviations due to the accuracy of the installation base surface itself. Therefore, the installation base surface must be machined; the accuracy requirements of the installation base surface increase the use cost of the ring line and also limit its scalability to a certain extent; 3. The existing ring line has high assembly requirements, and the installation and adjustment procedures are complicated, requiring installation workers to have sufficient training. Summary of the invention
[0003] [1] Technical issues to be solved
[0004] The technical problem to be solved by the present invention is to provide a modular annular track device which has a simple structure, low processing cost, can effectively avoid the phenomenon of jamming, and is conducive to flexible transformation for on-site use.
[0005] 【2】Technical solutions to solve the problem
[0006] The present invention provides a modular annular track device, comprising a guide rail module and a slider group, the guide rail module comprising a body, installation grooves are symmetrically provided on both side walls of the body, a fixing seat is provided in the installation groove, the fixing seat extends to the outside of the body, each of the fixing seats is respectively provided with a slide rail for the slider group to slide, the guide rail module comprises a straight section guide rail module and a circular arc section guide rail module, the straight section guide rail module and the circular arc section guide rail module form an annular guide rail; the slider group comprises two sliders, a spacing is provided between the two sliders, two rollers are respectively provided in each of the sliders, the two rollers are respectively matched with the two slide rails, a workbench is provided at the upper ends of the two sliders, a pin is provided between the workbench and the two sliders, and bearings are respectively provided between the pin and the two sliders.
[0007] Furthermore, the annular guide rail includes a plurality of straight guide rail modules and two arc guide rail modules.
[0008] Furthermore, the slide rails at each connection of the annular guide rail are staggered.
[0009] Furthermore, the main body and the fixing seat are interference fit.
[0010] Furthermore, the cross section of the slide rail is circular.
[0011] Furthermore, the roller is a U-groove bearing.
[0012] Furthermore, one of the two U-groove bearings is installed without eccentricity, and the other is installed eccentrically.
[0013] Furthermore, a baffle is provided on both sides of each U-shaped groove bearing, and a U-shaped groove is provided at the connection between each baffle and the slide rail.
[0014] Furthermore, the spacing is greater than or equal to 1 cm and less than or equal to 3 cm.
[0015] Furthermore, there are two pins in total, each of which is connected to a bearing, and each of the bearings is arranged at the center position of the slider.
[0016] 【3】Beneficial effects
[0017] The modular annular track device of the present invention has the following advantages: 1. Structural design of the guide rail module: The clamping design of this guide rail module does not require complicated grinding of the guide parts, thus reducing the processing cost of the module; at the same time, this structure makes the guide rail module itself more rigid, and the module itself is less sensitive to the dimensional accuracy of the base surface of the module installation, thereby reducing the accuracy requirements of the annular line installation base surface; this structure is applicable to both linear guide rail modules and circular arc guide rail modules, thereby greatly reducing the process cost on the circular arc guide rail module; 2. The movable design of the pin-shaft cooperation of the slider group: When the slider group enters the circular arc segment from the straight line or from the circular arc segment into the straight line segment, due to the two groups The sliders enter in a certain order, so one group of sliders will be in the arc section and the other group of sliders will be in the straight section. If the two sliders are rigidly connected, the sliders will get stuck in this case. Converting the rigid connection to a pin connection can avoid this problem. 3. Interface design between guide rail modules: The guide rail modules are teamed and matched, and the interface surfaces of the body and the fixed seat are staggered with the interface surfaces of the slide rails. The slide rails act as positioning parts at the interfaces, which effectively reduces the matching requirements at the interfaces and makes the transition between the slide rails smoother. Due to the reduced interface precision requirements, the interchangeability and scalability of the entire circular line are greatly enhanced, which is conducive to flexible transformation for on-site use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view of the modular annular track device of the present invention;
[0019] Figure 2 It is a rear view of the modular annular track device of the present invention;
[0020] Figure 3 for Figure 1 A sectional view of part A;
[0021] Figure 4 for Figure 2 A magnified view of part B;
[0022] Figure 5 A three-dimensional diagram of a slider in a modular annular track device of the present invention;
[0023] Figure 6 It is a left view of a sliding block in the modular annular track device of the present invention;
[0024] Figure 7 It is a schematic diagram of the structure of the slide rail at the connection in the modular annular track device of the present invention. DETAILED DESCRIPTION
[0025] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0026] See also Figures 1 to 7The present invention provides a modular annular track device, including a guide rail module and a slider group. The guide rail module includes a body 3. Installation grooves 31 are symmetrically provided on the two side walls of the body 3. A fixing seat 4 is respectively provided in each installation groove 31. Each fixing seat 4 extends to the outside of the body 3. In order to improve the overall stability, in this embodiment, the body 3 and the fixing seat 4 are interference-fitted, and the fixing seat 4 is pressed into the installation groove 31 in an interference-fit manner; each fixing seat 4 is respectively provided with a slide rail 5 for the slider group to slide. The guide rail module includes a straight section guide rail module 1 and a circular arc section guide rail module 2. The straight section guide rail module 1 and the circular arc section guide rail module 2 form an annular Guide rails, in this embodiment, the fixed seat 4 and the slide rail 5 at both ends of the straight guide rail module 1 are of the same structure, and the fixed seat 4 and the slide rail 5 at both ends of the arc guide rail module 2 are different due to the degree of bending inside and outside the body 3; the slider group includes two sliders 7, a spacing is provided between the two sliders 7, two rollers 8 are respectively provided in each slider 7, the two rollers 8 are respectively rotatably cooperated with the two slide rails 5, a workbench 6 is provided at the upper ends of the two sliders 7, pins 10 are respectively provided between the workbench 6 and the two sliders 7, and bearings 11 are respectively provided between the pin 10 and the two sliders 7. The design advantage of this structure is that it can reasonably avoid the phenomenon of jamming.
[0027] In order to improve the scope of application, in this embodiment, the annular guide rail includes a plurality of straight guide rail modules 1 and two circular arc guide rail modules 2. By increasing or decreasing the straight guide rail modules 1, the flexible modification of the entire device can be achieved. The number of straight guide rail modules 1 can be determined according to specific needs, and the two circular arc guide rail modules 2 are semicircular arcs with the same structure. There are two connection methods for the annular guide rail: first, the connection between adjacent straight guide rail modules 1; second, the connection between adjacent straight guide rail modules 1 and circular arc guide rail modules 2. The slide rails 5 at each connection of these two connection methods are staggered, and the specific method is as follows Figure 7 As shown, the slide rails 5 at both ends of each straight guide rail module 1 or circular arc guide rail module 2 extend to the outside respectively. Since the length of each straight guide rail module 1 or circular arc guide rail module 2 is equal to the length of the slide rail 5 connected thereto, the slide rails 5 at both ends of each straight guide rail module 1 or circular arc guide rail module 2 extend to the outside respectively, and the other end will have the same length to be connected to the slide rail 5 on the connected straight guide rail module 1 or circular arc guide rail module 2.
[0028] In order to improve the sliding effect, in this embodiment, the cross-section of the slide rail 5 is circular; and the roller 8 is a U-groove bearing, the U-groove bearing matching the outer slide rail 5 is installed without eccentricity, and the U-groove bearing matching the inner slide rail 5 is installed eccentrically, and a baffle 9 is provided on both sides of each U-groove bearing, and a U-groove is provided at the connection between each baffle 9 and the slide rail 5.
[0029] In order to prevent the two sliders 7 from interfering with each other when the straight guide rail module 1 enters the circular guide rail module 2 or the circular guide rail module 2 enters the straight guide rail module 1, in this embodiment, the distance between the two sliders 7 is greater than or equal to 1 cm and less than or equal to 3 cm, with 2 cm being the best.
[0030] In order to avoid the phenomenon of jamming, in the present embodiment, there are two pins 10 , each pin 10 is connected to a bearing 11 , and each bearing 11 is arranged at the center position of each slider 7 .
[0031] The following is combined with a preferred embodiment of the present invention. In this embodiment, the straight section guide rail module 1 has four sections, and the four straight section guide rail modules 1 are divided into two groups symmetrically arranged to connect the two ends of the two arc section guide rail modules 2 respectively. The slide rails 5 at the interfaces between adjacent straight section guide rail modules 1 and at the interfaces between adjacent straight section guide rail modules 1 and arc section guide rail modules 2 are staggered. The cross section of the slide rail 5 is circular, and the slider group is slidably matched on the slide rail 5. The roller 8 on the slider group is a U-shaped groove bearing. One of the two U-shaped groove bearings is installed without eccentricity and the other is installed eccentrically. The eccentric installation of the U-shaped groove bearing is to adjust the distance between the two U-shaped groove bearings and the slide rail 5; a baffle plate 9 is respectively provided on both sides of each U-shaped groove bearing, and a U-shaped groove is provided at the connection between each baffle plate 9 and the slide rail 5. The spacing between the two sliders 7 is 2 cm, and a pin 10 is respectively provided between the workbench 6 and the two sliders 7. Each pin 10 is connected to a bearing 11, and each bearing 11 is respectively arranged at the center position of each slider 7.
[0032] The modular annular track device of the present invention has the following advantages: 1. Structural design of the guide rail module: the clamping design of the guide rail module does not require complicated grinding of the guide parts, thus reducing the processing cost of the module; at the same time, the structure makes the guide rail module itself more rigid, and the module itself is less sensitive to the dimensional accuracy of the base surface of the module installation, thereby reducing the accuracy requirements of the annular line installation base surface; this structure is applicable to both linear guide rail modules and circular arc guide rail modules, thereby greatly reducing the process cost on the circular arc guide rail module; 2. The movable design of the pin-shaft cooperation of the slider group: when the slider group enters the circular arc segment from the straight line or from the circular arc segment into the straight line segment, due to the two sets of sliders If the blocks enter in a certain order, there will be a group of sliders in the arc segment and a group of sliders in the straight segment. If the two sliders are rigidly connected, the sliders will be stuck in this case. Converting the rigid connection to a pin connection can avoid this problem; 3. Interface design between guide rail modules: The guide rail modules are teamed and matched, the interface surfaces of the main body profile and the fixed seat are staggered with the interface surfaces of the slide rails, and the slide rails act as positioning parts at the interfaces, which effectively reduces the matching requirements at the interfaces and also makes the transition between the slide rails smoother; and because the interface accuracy requirements are reduced, the interchangeability and scalability of the entire circular line are greatly enhanced, which is conducive to flexible transformation for on-site use.
[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A modular annular track device, comprising a guide rail module and a slider group, characterized in that: The guide rail module comprises a body (3), and mounting grooves (31) are symmetrically arranged on both side walls of the body (3), and a fixing seat (4) is arranged in the fixing seat (4), and the fixing seat (4) extends to the outside of the body (3), and each fixing seat (4) is respectively provided with a slide rail (5) for the slider group to slide, and the guide rail module comprises a straight section guide rail module (1) and a circular arc section guide rail module (2), and the straight section guide rail module (1) and the circular arc section guide rail module (2) are The slider group comprises two sliders (7), a spacing is provided between the two sliders (7), two rollers (8) are provided in each slider (7), the two rollers (8) are respectively matched with the two slide rails (5), a workbench (6) is provided at the upper end of the two sliders (7), a pin (10) is provided between the workbench (6) and the two sliders (7), and bearings (11) are respectively provided between the pin (10) and the two sliders (7).
2. The modular circular track device according to claim 1, characterized in that: The annular guide rail comprises a plurality of straight guide rail modules (1) and two circular arc guide rail modules (2).
3. The modular circular track device according to claim 2, characterized in that: The slide rail (5) at each connection of the annular guide rail is staggered.
4. The modular circular track device according to claim 1, characterized in that: The main body (3) and the fixing seat (4) are interference fit.
5. The modular circular track device according to claim 1, characterized in that: The cross section of the slide rail (5) is circular.
6. The modular circular track device according to claim 5, characterized in that: The roller (8) is a U-shaped groove bearing.
7. The modular circular track device according to claim 6, characterized in that: One of the two U-shaped groove bearings is installed without eccentricity, and the other is installed eccentrically.
8. The modular circular track device according to claim 6, characterized in that: A baffle plate (9) is provided on both sides of each U-shaped groove bearing, and a U-shaped groove is provided at the connection between each baffle plate (9) and the slide rail (5).
9. The modular circular track device according to claim 1, characterized in that: The spacing is greater than or equal to 1 cm and less than or equal to 3 cm.
10. The modular circular track device according to claim 1, characterized in that: There are two pins (10) in total, each of which is connected to a bearing (11), and each of which is arranged at the center of the slider (7).
Citation Information
Patent Citations
Annular storing device based on circular arc guide rail
CN108146993A
Modular annular rail device
CN210339339U